CN110335714A - A kind of fluorescence trailing cable and preparation method thereof for open pit quarry - Google Patents
A kind of fluorescence trailing cable and preparation method thereof for open pit quarry Download PDFInfo
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- CN110335714A CN110335714A CN201910703006.8A CN201910703006A CN110335714A CN 110335714 A CN110335714 A CN 110335714A CN 201910703006 A CN201910703006 A CN 201910703006A CN 110335714 A CN110335714 A CN 110335714A
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- H—ELECTRICITY
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- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/221—Sheathing; Armouring; Screening; Applying other protective layers filling-up interstices
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- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
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- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2606—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by braiding
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- H01B13/32—Filling or coating with impervious material
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/182—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
- H01B7/183—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of an outer sheath
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1865—Sheaths comprising braided non-metallic layers
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- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1875—Multi-layer sheaths
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/189—Radial force absorbing layers providing a cushioning effect
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1895—Internal space filling-up means
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/36—Insulated conductors or cables characterised by their form with distinguishing or length marks
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- H01B9/00—Power cables
- H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
- H01B9/028—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients with screen grounding means, e.g. drain wires
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Abstract
The invention discloses a kind of fluorescence trailing cable and preparation method thereof, cable includes the first damping, buffering layer, and the first damping, buffering layer is set to the middle part of cable, and the first damping, buffering layer is equipped with multiple first curved mounting surfaces；More conductive cable cores, more conductive cable cores are annularly arranged around the first damping, buffering layer and more conductive cable cores are attached at multiple first curved mounting surfaces correspondingly；Multiple shock absorber parts and a ground cable core, multiple shock absorber parts and ground cable core are set to correspondingly between the adjacent conductive cable core of any two；Waterstop, waterstop is around the periphery wall for being wrapped in more conductive cable cores, multiple shock absorber parts and ground cable core；Inner sheath, inner sheath are high-strength rubber part and the periphery wall for being connected to waterstop；Woven mesh layer, woven mesh layer are attached at the outside of inner sheath；Oversheath is that fluorescence TPU layer and oversheath are closely covered in the outside of woven mesh layer, and the structure of cable according to an embodiment of the present invention is reliable, wear-resistant and good damping effect, long service life.
Description
Technical field
The present invention relates to power cable technical field, more particularly, to a kind of fluorescence trailing cable for open pit quarry and
Preparation method.
Background technique
Cable in the related technology often faces frequently dragging, distortion in some such as mining sites, mine use environment
And scraping, meanwhile, also be easy by engineering truck etc. directly roll, be easy to appear breakage, torsional deformation, even leak electricity etc. ask
Topic.
CN205303021U discloses a kind of anti-twist Heavy-duty cables of shock resistance, and the cable is by being arranged rubber in inside
Packing with realize damping, reduce abrasive action, meanwhile, using first layer inner sheath, multiply aramid fiber yarn woven mesh layer, the second layer
Inner sheath and polyether-type TPU layer realize the protection to inside cable component, but real only with rubber filling item in the program
An existing damping, and when cable roll situation lower stress it is excessive when, it is only undesirable by rubber filling damping effect, in addition,
And since use environment is severe, night is not easy to be noticeable, and may be rolled repeatedly so as to cause cable, service life is short.
CN205303036 U discloses a kind of multi-functional trailing cable, equally exists that damping effect is undesirable, outer diameter
Larger and poor bending property problem.
Summary of the invention
The present invention is directed at least solve one of the technical problems existing in the prior art.For this purpose, one object of the present invention
It is to propose a kind of fluorescence trailing cable for open pit quarry, the structure of the cable is reliable, wear-resistant and good damping effect, makes
It is long with the service life.
The invention also provides a kind of cable preparation methods for preparing the above-mentioned fluorescence trailing cable for open pit quarry.
The fluorescence trailing cable of embodiment according to a first aspect of the present invention, including the first damping, buffering layer, described first subtracts
The middle part that buffer layer is set to the cable is shaken, and the first damping, buffering layer is equipped with multiple first curved mounting surfaces；More are led
Cable core, the more conductive cable cores are annularly arranged around the first damping, buffering layer and the more conductive cable cores one are a pair of
Be attached at multiple first curved mounting surfaces with answering, the every conductive cable core with the conductive cable core phase adjacent thereto
It cuts；Multiple shock absorber parts and a ground cable core, multiple shock absorber parts and described ground cable core are set to any two correspondingly
Between a adjacent conductive cable core, each shock absorber part is tangent with the conductive cable core adjacent thereto, describedly
Cable core is tangent with the conductive cable core adjacent thereto；Waterstop, the waterstop around be wrapped in the more conductive cable cores,
The periphery wall of the multiple shock absorber part and described ground cable core；Inner sheath, the inner sheath are high-strength rubber part and are connected to
The periphery wall of the waterstop；Woven mesh layer, the woven mesh layer are attached at the outside of the inner sheath；Oversheath, it is described outer
Sheath is fluorescence TPU layer and the oversheath is closely covered in the outside of the woven mesh layer.
Fluorescence trailing cable according to an embodiment of the present invention, it is slow using the first damping by using the first damping, buffering layer
The cushioning effect of layer is rushed, can both buffer that cable is dragged, stress in roller compaction process, reduces cable inter deterioration, meanwhile, pass through
Shock absorption strip between conductive cable core and ground cable core is set, secondary bradyseism may be implemented, to pass through the first damping, buffering
Layer and shock absorption strip realize double buffering, further buffer frictionally damage between stress, reduction, the structure for improving cable can
By property, prolong the service life.
In addition, compared to first layer inner sheath, multiply aramid fiber yarn woven mesh layer, second layer inner sheath is used in the related technology
And polyether-type TPU layer realizes the technical solution of the protection to inside cable component, by setting fluorescence TPU for outermost layer
Layer both can use protection of the TPU material property guarantee to internal conductive cable core, meanwhile, using fluorescent characteristic, so that fluorescence drags
It drags visual at night, is rolled number to reduce, and then further prolongs the service life.
According to some embodiments of the present invention, the cable further includes the second damping, buffering layer, second damping, buffering
Layer is set between described ground cable core and the conductive cable core adjacent thereto, and the second damping, buffering layer is equipped with multiple
Second curved mounting surface, described ground cable core and the conductive cable core adjacent thereto are attached at multiple described correspondingly
Second curved mounting surface.
Some examples according to the present invention, the first damping, buffering layer, the second damping, buffering layer are along the electricity
The axis of the axially extending and described first damping, buffering layer of cable and the axis collinear of the oversheath.
Some examples according to the present invention, the first damping, buffering layer is hollow structure, each first arc
Center of the installation towards the first damping, buffering layer is recessed the first arc mounting groove, each first arc mounting groove
With the shape adaptation of the periphery wall of the corresponding conductive cable core so that the conductive cable core is bonded to set on described
In first arc mounting groove；Or the second damping, buffering layer is hollow structure, each second curved mounting surface is to institute
The center for stating the second damping, buffering layer is recessed the second arc mounting groove, each second arc mounting groove with it is right with it
The shape adaptation of the periphery wall of the conductive cable core and described ground cable core answered is so that the conductive cable core and described
Cable core fitting in ground, which is supported, to be set in the second arc mounting groove.
Some examples according to the present invention, the first damping, buffering layer, the second damping, buffering layer are sealing structure
And gassy.
Some examples according to the present invention, the first damping, buffering layer and the second damping, buffering layer are high intensity
Rubber parts or high-intensitive silica gel part, the woven mesh layer are that multiply aramid fiber yarn is worked out.
Some examples according to the present invention, the conductive cable core include: multiply conductor wire core, conductor wire core packet described in multiply
Include it is centrally located one and along the conductive cable core radial direction from inside to outside multilayer arrangement and every layer be respectively formed annular
Remaining multiply, wherein the stranding of the conductor wire core of the adjacent layer in remaining multiply is contrary；Conductor wire core shielded layer, it is described
Conductor wire core shielded layer is coated on the outside of the multiply conductor wire core；Insulating layer, the insulating layer is around being wrapped in the conductor wire
The outside of core shielded layer.
Some examples according to the present invention, conductor wire core described in multiply is to form three layer arrangements 19 strands, wherein described in 1 strand
Conductor wire core is located at the center of the conductive cable core, wherein 6 strands of conductor wire core dextrad spiral windings are set to centrally located institute
The peripheral side for stating conductor wire core forms time outer layer, remaining described conductor wire core sinistral coiling is set around on the outside of the secondary outer layer.
Some examples according to the present invention, the shock absorber part are rubber strip and the rubber strip totally two, the conductive cable core
Totally three, three conductive cable cores, two rubber strips and ground cable core entirety twisted synthesizing cable, and total strand
Laying up pitch is 6-8 times of laying up diameter.
The cable preparation method of embodiment according to a second aspect of the present invention, including S10, prepare conductive cable core, and center uses
One conductor wire core, secondary outer layer are set to centrally located peripheral side using 6 strands of conductor wire core dextrad spiral windings, and third layer uses 12
Stock conductive cable core sinistral coiling is set around on the outside of time outer layer, wherein the contrary arrangement of the stranding of the conductor wire core of adjacent layer,
In, conductor wire core insulating layer is successively arranged around packet mode using overlapping on the outside of multiply conductor wire core and shielded layer, Duplication are
45%-55% obtains conductive cable core；First damping, buffering is placed in the middle part of more conductive cable cores, and makes more by S20
Conductive cable core is attached at multiple first curved mounting surfaces correspondingly, every conductive cable core with conductive cable core adjacent thereto
It is tangent, multiple shock absorber parts and ground cable core are set to correspondingly between the adjacent conductive cable core of any two, by cable
Core, shock absorber part and ground cable core entirety twisted synthesizing cable, total strand laying up pitch are 6-8 times of laying up diameter；S30 is led at more
The waterstop of the wrapped double-sided insulation of the periphery wall of cable core, multiple shock absorber parts and ground cable core；S40, except waterstop successively
Inner sheath, woven mesh layer are set, vulcanized using steam, the inner sheath insertion conductive cable core and ground of neighbouring waterstop side are made
Gap between cable core, and make the tighter gap adhesion of inner sheath and woven mesh layer, complete the system of inner sheath, woven mesh layer
It is standby；S50 covers oversheath except woven mesh layer.
Cable preparation method according to an embodiment of the present invention, preparation process is simple, is easily achieved, and the construction of cable obtained
Reliably, wear-resisting and good damping effect.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description
Obviously, or practice through the invention is recognized.
The present invention is beneficial to be had the technical effect that
1, both may be used by using the first damping, buffering layer, the second damping, buffering layer using the cushioning effect of damping, buffering layer
Cable is dragged, stress in roller compaction process to buffer, and reduces cable inter deterioration, meanwhile, by setting in conductive cable core and
Secondary bradyseism may be implemented in shock absorption strip between ground cable core, thus by the first damping, buffering layer, the second damping, buffering layer and
Shock absorption strip realizes triple buffer, further buffers frictionally damage between stress, reduction, and the structure for improving cable is reliable
Property, prolong the service life；
2, compared to use in the related technology first layer inner sheath, multiply aramid fiber yarn woven mesh layer, second layer inner sheath with
And polyether-type TPU layer realizes the technical solution of the protection to inside cable component, passes through setting high-strength rubber inner sheath, braiding
Stratum reticulare and outer jacket structure reduce cable entire outer diameter, are conducive to improve while guaranteeing to protect internal conductive cable core
Bending property；
3, hollow inflatable structure is set by the first damping, buffering layer, the second damping, buffering layer, has both can use first and has subtracted
Shake in buffer layer and the second damping, buffering layer that pressure increases to realize the buffering to stress after gas stress, thus improve damping with
And rolling resistance effect, meanwhile, by using hollow inflatable structure, the overall weight of cable can also be reduced, facilitates dragging；
4, set multilayered structure for the multiply conductor wire core in conductive cable core, and make adjacent layer conductor wire core at
Cable is contrary, to further improve conductive cable core torsional resistance in the way of stranding；
5, the ratio of total the strand laying up pitch and laying up diameter of cable is rationally set, both can twist laying up pitch mistake to avoid total
The distortion performance of small cable is poor, can also be poor to avoid total bending property for twisting the excessive then cable of laying up pitch, and then guarantees
The torsional resistance of cable entirety and the comprehensive performance of bending resistance.
Detailed description of the invention
Above-mentioned and/or additional aspect of the invention and advantage will become from the description of the embodiment in conjunction with the following figures
Obviously and it is readily appreciated that, in which:
Fig. 1 is the structural schematic diagram of cable according to an embodiment of the present invention.
Appended drawing reference:
Fluorescence trailing cable 100；
Shock absorption strip 10；
Conductive cable core 20；Conductor wire core 21；Conductor wire core shielded layer 22；Insulating layer 23；
Ground cable core 30；
Woven mesh layer 40；Inner sheath 50；Oversheath 60；
First damping, buffering layer 71；Second damping, buffering layer 72.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
Below with reference to the accompanying drawings the fluorescence trailing cable that embodiment according to a first aspect of the present invention is used for open pit quarry is described
100。
Such as Fig. 1, fluorescence trailing cable 100 according to an embodiment of the present invention includes the first damping, buffering layer 71, more conductions
Cable core 20, multiple shock absorber parts and a ground cable core 30, waterstop, inner sheath 50, woven mesh layer 40 and oversheath 60.
First damping, buffering layer 71 is set to the middle part of fluorescence trailing cable 100, and the first damping, buffering layer 71 is equipped with
Multiple the first curved mounting surfaces with 20 periphery wall shape adaptation of conductive cable core.Multiple conductive cable cores 20 surround the first damping, buffering
Layer 71 arranges that more conductive cable cores 20 are sticked correspondingly to be butted on corresponding first curved mounting surface in a ring, meanwhile, often
The conductive cable core 20 adjacent with the conductive cable core 20 of root conductive cable core 20 is tangent.
Multiple shock absorber parts and a ground cable core 30 are set to correspondingly between the adjacent conductive cable core 20 of any two,
Such as such as Fig. 1, conductive cable core 20 can be three, and shock absorber part is two, and three conductive cable cores 20 are successively tangent and cloth in a ring
It sets, to form three gaps, in the gap that the periphery wall that two shock absorber parts are set to any two conductive cable core 20 is formed and divides
The periphery wall of two not adjacent with shock absorber part conductive cable cores 20 is tangent, and ground cable core 30 is located in remaining gap and divides
The periphery wall of two not adjacent with ground cable core 30 conductive cable cores 20 is tangent, in this way, on the one hand making conductive cable core 20, the
One damping, buffering layer 71, shock absorber part, 30 overall structure of cable core it is more compact, so that it is whole to reduce fluorescence trailing cable 100
Space hold on the other hand both bumper and absorbing shock can be realized by the first damping, buffering layer 71 between more conductive cable cores 20,
Secondary buffer damping can be realized by the shock absorption strip 10 being set in gap again simultaneously, achieve the effect that dual shock absorption, moreover, by
In shock absorption strip 10, the first damping, buffering layer 71 be located at conductive cable core 20, between cable core 30, conductive cable core 20 can also be reduced
Compression between ground cable core 30 and generate rubbing against one another, and then reduce inter deterioration.
Waterstop packet is set to the periphery wall of more conductive cable cores 20, multiple shock absorber parts and ground cable core 30, thus both can be with
Resistance effect is played, it is also possible to make more conductive cable cores 20, multiple shock absorber parts and ground cable core 30 and the first damping
71 overall structure of buffer layer is more compact, to be further reduced gap space.
Further, waterstop periphery wall is also successively arranged inner sheath 50, woven mesh layer 40 and oversheath 60, also, outer
Sheath 60 is fluorescence TPU layer, and inner sheath 50 is high-strength rubber part, for example, inner sheath 50 can be greater than the rubber of 16MPa for intensity
Glue part to be further increased the integral strength of fluorescence trailing cable 100 using inner sheath 50 and oversheath 60, and then is improved resistance to
Grind performance.
Fluorescence trailing cable 100 according to an embodiment of the present invention as a result, is utilized by using the first damping, buffering layer 71
The cushioning effect of first damping, buffering layer 71, can both buffer that fluorescence trailing cable 100 is dragged, stress in roller compaction process, subtract
Few 100 inter deterioration of fluorescence trailing cable, meanwhile, pass through the shock absorption strip being arranged between conductive cable core 20 and ground cable core 30
10, secondary bradyseism may be implemented, to realize double buffering by the first damping, buffering layer 71 and shock absorption strip 10, further delay
Frictionally damage between stress, reduction is rushed, the structural reliability of fluorescence trailing cable 100 is improved, prolongs the service life.
In addition, compared to first layer inner sheath, multiply aramid fiber yarn woven mesh layer, second layer inner sheath is used in the related technology
And polyether-type TPU layer realizes the technical solution of the protection to inside cable component, by setting fluorescence TPU for outermost layer
Layer both can use protection of the TPU material property guarantee to internal conductive cable core, meanwhile, using fluorescent characteristic, so that fluorescence drags
It drags visual at night, is rolled number to reduce, and then further prolongs the service life.
As Fig. 1 exists in some embodiments of the invention in order to further reduce ground cable core 30 and conductive cable core 20
The abrasion generated each other under stress condition improves the whole damping performance of fluorescence trailing cable 100, fluorescence trailing cable
100 are additionally provided with the second damping, buffering layer 72, and the second damping, buffering layer 72 is located at ground cable core 30 and adjacent with the ground cable core 30
Conductive cable core 20 formed gap in, also, the second damping damping, buffering layer be equipped with multiple second curved mounting surfaces, ground wire
Cable core 30, the conductive cable core 20 adjacent with the ground cable core 30 support be set on multiple second curved mounting surfaces correspondingly, example
Such as, in the example illustrated in figure 1, the cross section of the second damping, buffering layer 72 substantially forms triangular shape, tool there are three respectively with it is right
The second curved mounting surface of conductive cable core 20 and ground 30 shape adaptation of cable core is answered, so that conductive cable core 20 and ground cable core
30 can preferably be bonded with the second damping, buffering layer 72, to improve damping effect.
In some examples of the invention, in order to guarantee subtracting for the first damping, buffering layer 71 and the second damping, buffering layer 72
Shake, the effect for reducing abrasion, the first damping, buffering layer 71 and the second damping, buffering layer 72 are along the axial direction of fluorescence trailing cable 100
Direction extends, also, the axis collinear of the axis of the first damping, buffering layer 71 and oversheath 60, so that the first damping, buffering layer
71 can as far as possible centered on, convenient for each side stress of balanced fluorescence trailing cable 100.
Such as Fig. 1, in some instances, the first damping, buffering layer 71 can be hollow structure, each first curved mounting surface
To center indent to formed with the first arc mounting groove of 20 external shape fits of conductive cable core so that conductive cable core 20 and the
The part of one curved mounting surface fitting is located in the first arc mounting groove, can further guarantee the first damping, buffering layer in this way
71 with the cooperation of conductive cable core 20, the damping effect and drop abrasive action of the first damping, buffering layer 71 are improved, moreover, passing through shape
At the cooperation of the first arc mounting groove and conductive cable core 20, it also can be convenient the assembly of the two during the preparation process, reduce preparation
Difficulty.
Equally, the second damping, buffering layer 72 can be hollow structure, each second curved mounting surface to center indent to
Second arc mounting groove of formation and the external shape fits of corresponding conductive cable core 20 and ground cable core 30, so that corresponding lead
Cable core 20, the part that is bonded with the second curved mounting surface of cable core 30 be located in the second arc mounting groove, in this way can be into
Guarantee to one step the second damping, buffering layer 72 and conductive cable core 20, cable core 30 cooperation, improve the second damping, buffering layer 72
Damping effect and drop abrasive action, moreover, by formed the second arc mounting groove and conductive cable core 20, cable core 30
Cooperation also can be convenient the assembly of the two during the preparation process, reduce preparation difficulty.
In some instances, in order to improve the damping effect of damping, buffering layer, the intensity and structure of damping, buffering layer are improved
Stability, the first damping, buffering layer 71 and the second damping, buffering layer 72 are closed structure, also, in the first damping, buffering layer 71
With filling gas in the second damping, buffering layer 72, to utilize gas in the first damping, buffering layer 71 and the second damping, buffering layer 72
Pressure increases to realize the buffering to stress, so that damping and rolling resistance effect are improved, moreover, by using hollow after stress
Inflatable structure can also reduce the overall weight of fluorescence trailing cable 100, facilitate dragging.
In some instances, the first damping, buffering layer 71 and the second damping, buffering layer 72 are high-strength rubber part or high-strength
Silica gel part is spent, woven mesh layer 40 is that multiply aramid fiber yarn is worked out, and oversheath 60 is polyether-type TPU layer, to can both pass through
The selection of material reduces overall weight, it is also ensured that wear-resisting and damping effect.
Such as Fig. 1, in some embodiments of the invention, conductive cable core 20 is mainly by multiply conductor wire core 21, conductor wire core
Shielded layer 22 and insulating layer 23 form, and multiply conductor wire core 21 is formed as multilayered structure, during wherein one conductor wire core 21 is located at
The heart, remaining multiply are arranged in multilayer from inside to outside in a ring and radially around the center, the conductor wire core 21 of adjacent layer
Stranding is contrary, to further improve 20 torsional resistance of conductive cable core in the way of stranding.
In order to reduce the electromagnetic effect generated after energization between conductor wire core 21, wrapped conductor wire core outside conductor wire core 21
Shielded layer 22, and in order to avoid generating short circuit between conductor wire core 21, in 22 outsourcing insulating layer coating 23 of conductor wire core shielded layer.
As Fig. 1 totally 19 strands of conductor wire core 21, forms three one-tenth arrangements from inside to outside, wherein 1 burst of position in some instances
In the center of conductor wire core 21,6 strands around centrally located 1 strand of conductor wire core 21, spiral forms time outer layer to the right, and another
Outer 12 strands can make conductive cable core 20 be formed preferably around time outer layer spiral winding to the left in this way by positive and negative continuous winding
Flexibility, and then improve torsional resistance, prolong the service life.
Further, such as Fig. 1, shock absorber part is formed as rubber strip, and shock absorption strip 10 has two, conductive cable core 20 totally three,
Root, three conductive cable cores, 20, two rubber strips and a whole twisted synthesizing cable of ground cable core 30, wherein always twist laying up pitch
It is 6-8 times of laying up diameter, for example, always twisting laying up pitch is 6 times, 7 times or 8 times of laying up diameter, in this way, both can be to avoid
Total distortion performance for twisting the too small fluorescence trailing cable 100 of laying up pitch is poor, can also be excessive then glimmering to avoid total strand laying up pitch
The bending property of light trailing cable 100 is poor, and then guarantees the whole torsional resistance of fluorescence trailing cable 100 and counter-bending
Performance.
The cable making method of embodiment according to a second aspect of the present invention is described with reference to the accompanying drawing.
Cable preparation method according to an embodiment of the present invention, comprising the following steps:
First, conductive cable core is prepared, center uses one conductor wire core, and secondary outer layer uses 6 bursts of conductor wire core dextrad spirals
It is set around centrally located peripheral side, third layer is set around on the outside of time outer layer using 12 strands of conductive cable core sinistral coilings, wherein phase
The contrary arrangement of the stranding of the conductor wire core of adjacent bed, wherein successively using overlapping around packet mode on the outside of multiply conductor wire core
It arranges conductor wire core insulating layer and shielded layer, Duplication 45%-55%, obtains conductive cable core, and can by setting Duplication
To guarantee insulation and shield effectiveness, drain conditions are avoided the occurrence of.
Second, the first damping, buffering is placed in the middle part of more conductive cable cores, and make more conductive cable cores one a pair of
It is attached at multiple first curved mounting surfaces with answering, every conductive cable core is tangent with conductive cable core adjacent thereto, subtracts multiple
Shake part and ground cable core be set between the adjacent conductive cable core of any two correspondingly, by conductive cable core, shock absorber part and
Ground cable core entirety twisted synthesizing cable, total strand laying up pitch is 6-8 times of laying up diameter, for example, always twisting laying up pitch is outside stranding
6 times, 7 times or 8 times of diameter, in this way, both can be poor to avoid total distortion performance for twisting the too small cable of laying up pitch, it can also keep away
The bending property for exempting from always to twist the excessive then cable of laying up pitch is poor, and then guarantees the torsional resistance of cable entirety and counter-bending
Performance；
Third, in more conductive cable cores, the waterstop of the wrapped double-sided insulation of periphery wall of multiple shock absorber parts and ground cable core；
4th, inner sheath, woven mesh layer are set gradually except waterstop, is vulcanized using steam, and neighbouring block water is made
Inner sheath insertion conductive cable core with side and the gap between ground cable core, and make the tighter gap of inner sheath and woven mesh layer
The preparation of inner sheath, woven mesh layer is completed in adhesion, and high-strength rubber inner sheath can be made to be completely embedded by steam vulcanization (cure)
Space hold is reduced so that overall structure is more compact in the gap that the periphery wall of conductive cable core and ground cable core is formed, and
And also may be implemented to buffer three times using high-strength rubber inner sheath (i.e. high-intensitive inner sheath buffering, the first damping, buffering layer and
Second damping, buffering layer buffering, shock absorption strip buffering)；
Finally, oversheath is covered except woven mesh layer, to prepare cable.
Cable preparation method according to an embodiment of the present invention as a result, preparation process is simple, is easily achieved, and electricity obtained
Cable structure is reliable, wear-resisting and good damping effect.
In the description of the present invention, it is to be understood that, term " center ", " length ", " width ", " thickness ", "upper",
The orientation or position of the instructions such as "lower", "front", "rear", "left", "right", "bottom", "inner", "outside", " axial direction ", " radial direction ", " circumferential direction "
Setting relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, rather than
The device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot
It is interpreted as limitation of the present invention.
In the description of the present invention, " fisrt feature ", " second feature " may include one or more of the features.
In the description of the present invention, the meaning of " plurality " is two or more.
In the description of the present invention, fisrt feature may include the first and second spies in second feature " on " or " under "
Sign directly contacts, and also may include that the first and second features are not direct contacts but are connect by the other feature between them
Touching.
In the description of the present invention, fisrt feature includes fisrt feature above the second feature " above ", " above " and " above "
Right above second feature and oblique upper, or first feature horizontal height is merely representative of higher than second feature.
Other compositions of cable according to an embodiment of the present invention and preparation method thereof etc. and operation are common for this field
All be for technical staff it is known, be not detailed herein.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " illustrative examples ",
The description of " example ", " specific example " or " some examples " etc. means specific features described in conjunction with this embodiment or example, knot
Structure, material or feature are included at least one embodiment or example of the invention.In the present specification, to above-mentioned term
Schematic representation may not refer to the same embodiment or example.Moreover, specific features, structure, material or the spy of description
Point can be combined in any suitable manner in any one or more of the embodiments or examples.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not
A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this
The range of invention is defined by the claims and their equivalents.
Claims (10)
1. a kind of fluorescence trailing cable for open pit quarry characterized by comprising
First damping, buffering layer, the first damping, buffering layer are set to the middle part of the cable, and the first damping, buffering layer
Equipped with multiple first curved mounting surfaces；
More conductive cable cores, the more conductive cable cores are annularly arranged around the first damping, buffering layer and the more conductions
Cable core is attached at multiple first curved mounting surfaces correspondingly, the every conductive cable core with it is adjacent thereto described
Conductive cable core is tangent；
Multiple shock absorber parts and a ground cable core, multiple shock absorber parts and described ground cable core are set to any two correspondingly
Between a adjacent conductive cable core, each shock absorber part is tangent with the conductive cable core adjacent thereto, describedly
Cable core is tangent with the conductive cable core adjacent thereto；
Waterstop, the waterstop is around being wrapped in the outer of the more conductive cable cores, the multiple shock absorber part and described ground cable core
Peripheral wall；
Inner sheath, the inner sheath are high-strength rubber part and the periphery wall for being connected to the waterstop；
Woven mesh layer, the woven mesh layer are attached at the outside of the inner sheath；
Oversheath, the oversheath is fluorescence TPU layer and the oversheath is closely covered in the outside of the woven mesh layer.
2. the fluorescence trailing cable according to claim 1 for open pit quarry, which is characterized in that further include the second damping
Buffer layer, the second damping, buffering layer is set between described ground cable core and the conductive cable core adjacent thereto, and institute
The second damping, buffering layer is stated equipped with multiple second curved mounting surfaces, described ground cable core and the conductive cable core adjacent thereto
It is attached at multiple second curved mounting surfaces correspondingly.
3. the fluorescence trailing cable according to claim 2 for open pit quarry, which is characterized in that first damping is slow
Rush layer, the second damping, buffering layer along the axis of the axially extending and described first damping, buffering layer of the cable with it is described
The axis collinear of oversheath.
4. the fluorescence trailing cable according to claim 3 for open pit quarry, which is characterized in that first damping is slow
Rushing layer is hollow structure, and each first curved mounting surface is recessed first to the center of the first damping, buffering layer
Arc mounting groove, shape adaptation of each first arc mounting groove with the periphery wall of the corresponding conductive cable core
So that the conductive cable core fitting is supported and is set in the first arc mounting groove；
Or the second damping, buffering layer is hollow structure, each second curved mounting surface is to second damping, buffering
The center of layer is recessed the second arc mounting groove, each second arc mounting groove with the corresponding cable
The shape adaptation of core and the periphery wall of described ground cable core is so that the conductive cable core and the fitting of described ground cable core are supported
In the second arc mounting groove.
5. the fluorescence trailing cable according to claim 4 for open pit quarry, which is characterized in that first damping is slow
Rush layer, the second damping, buffering layer is sealing structure and gassy.
6. the fluorescence trailing cable according to claim 4 for open pit quarry, which is characterized in that first damping is slow
It rushes layer and the second damping, buffering layer is high-strength rubber part or high-intensitive silica gel part, the woven mesh layer is multiply aramid fiber
Silk is worked out.
7. the fluorescence trailing cable according to claim 1 for open pit quarry, which is characterized in that the conductive cable core packet
It includes:
Multiply conductor wire core, conductor wire core described in multiply include it is centrally located one and along the conductive cable core radial direction
Multilayer is arranged from inside to outside and every layer is respectively formed remaining annular multiply, wherein the conductor wire core of the adjacent layer in remaining multiply
Stranding it is contrary；
Conductor wire core shielded layer, the conductor wire core shielded layer are coated on the outside of the multiply conductor wire core；
Insulating layer, the insulating layer is around the outside for being wrapped in the conductor wire core shielded layer.
8. the fluorescence trailing cable according to claim 7 for open pit quarry, which is characterized in that conductor wire described in multiply
Core is to form three layer arrangements 19 strands, wherein 1 strand of conductor wire core is located at the center of the conductive cable core, wherein described in 6 strands
The peripheral side that conductor wire core dextrad spiral winding is set to the centrally located conductor wire core forms time outer layer, remaining described conductor wire
Core sinistral coiling is set around on the outside of the secondary outer layer.
9. the fluorescence trailing cable according to claim 7 for open pit quarry, which is characterized in that the shock absorber part is rubber
Adhesive tape and the rubber strip totally two, the conductive cable core totally three, three conductive cable cores, two rubber strips and institute
A ground cable core entirety twisted synthesizing cable is stated, and total strand laying up pitch is 6-8 times of laying up diameter.
10. a kind of cable preparation method, which is characterized in that this method is for manufacturing use as described in any one of claim 1 to 9
In the fluorescence trailing cable of open pit quarry, include the following steps:
S10 prepares conductive cable core, and center uses one conductor wire core, and secondary outer layer is set to using 6 strands of conductor wire core dextrad spiral windings
Centrally located peripheral side, third layer are set around on the outside of time outer layer using 12 strands of conductive cable core sinistral coilings, wherein adjacent layer
The contrary arrangement of the stranding of conductor wire core, wherein successively led using overlapping around packet mode arrangement on the outside of multiply conductor wire core
Wire core insulating layer and shielded layer, Duplication 45%-55%, obtain conductive cable core；
First damping, buffering is placed in the middle part of more conductive cable cores, and more conductive cable cores is pasted correspondingly by S20
Set on multiple first curved mounting surfaces, every conductive cable core is tangent with conductive cable core adjacent thereto, by multiple shock absorber parts and
Ground cable core is set to correspondingly between the adjacent conductive cable core of any two, by conductive cable core, shock absorber part and ground cable
Core entirety twisted synthesizing cable, total strand laying up pitch are 6-8 times of laying up diameter；
S30, in more conductive cable cores, the waterstop of the wrapped double-sided insulation of periphery wall of multiple shock absorber parts and ground cable core；
S40 is set gradually inner sheath, woven mesh layer except waterstop, is vulcanized using steam, and neighbouring waterstop side is made
Inner sheath insertion conductive cable core and ground cable core between gap, and make the tighter gap adhesion of inner sheath and woven mesh layer,
Complete the preparation of inner sheath, woven mesh layer；
S50 covers oversheath except woven mesh layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910703006.8A CN110335714A (en) | 2019-07-31 | 2019-07-31 | A kind of fluorescence trailing cable and preparation method thereof for open pit quarry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910703006.8A CN110335714A (en) | 2019-07-31 | 2019-07-31 | A kind of fluorescence trailing cable and preparation method thereof for open pit quarry |
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| Publication Number | Publication Date |
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| CN110335714A true CN110335714A (en) | 2019-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910703006.8A Pending CN110335714A (en) | 2019-07-31 | 2019-07-31 | A kind of fluorescence trailing cable and preparation method thereof for open pit quarry |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205303021U (en) * | 2015-12-31 | 2016-06-08 | 湖南华菱线缆股份有限公司 | Stand wear and tear cable of antitorque song shocks resistance |
| CN205609259U (en) * | 2016-05-08 | 2016-09-28 | 庄甲菁 | High strength antidetonation power cable |
| CN208061703U (en) * | 2018-03-27 | 2018-11-06 | 杭州恒瑞电气科技有限公司 | A kind of output low-voltage cable with edge insulation |
| CN208834771U (en) * | 2018-10-15 | 2019-05-07 | 迈特诺（马鞍山）特种电缆有限公司 | A kind of flexible cable |
| CN210245102U (en) * | 2019-07-31 | 2020-04-03 | 湖南华菱线缆股份有限公司 | Fluorescent towing cable for open-pit mine |
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2019
- 2019-07-31 CN CN201910703006.8A patent/CN110335714A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205303021U (en) * | 2015-12-31 | 2016-06-08 | 湖南华菱线缆股份有限公司 | Stand wear and tear cable of antitorque song shocks resistance |
| CN205609259U (en) * | 2016-05-08 | 2016-09-28 | 庄甲菁 | High strength antidetonation power cable |
| CN208061703U (en) * | 2018-03-27 | 2018-11-06 | 杭州恒瑞电气科技有限公司 | A kind of output low-voltage cable with edge insulation |
| CN208834771U (en) * | 2018-10-15 | 2019-05-07 | 迈特诺（马鞍山）特种电缆有限公司 | A kind of flexible cable |
| CN210245102U (en) * | 2019-07-31 | 2020-04-03 | 湖南华菱线缆股份有限公司 | Fluorescent towing cable for open-pit mine |
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Application publication date: 20191015 |