CN110333690A - A kind of method that production equipment operation big data is acquired and inquired - Google Patents

A kind of method that production equipment operation big data is acquired and inquired Download PDF

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Publication number
CN110333690A
CN110333690A CN201910541256.6A CN201910541256A CN110333690A CN 110333690 A CN110333690 A CN 110333690A CN 201910541256 A CN201910541256 A CN 201910541256A CN 110333690 A CN110333690 A CN 110333690A
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CN
China
Prior art keywords
data
inquiry
interface
equipment
technology
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910541256.6A
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Chinese (zh)
Inventor
黄明
潘创业
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yantai Lubao Steel Pipe Co Ltd
Original Assignee
Yantai Lubao Steel Pipe Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yantai Lubao Steel Pipe Co Ltd filed Critical Yantai Lubao Steel Pipe Co Ltd
Priority to CN201910541256.6A priority Critical patent/CN110333690A/en
Publication of CN110333690A publication Critical patent/CN110333690A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/90Details of database functions independent of the retrieved data types
    • G06F16/95Retrieval from the web
    • G06F16/953Querying, e.g. by the use of web search engines
    • G06F16/9532Query formulation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/90Details of database functions independent of the retrieved data types
    • G06F16/95Retrieval from the web
    • G06F16/953Querying, e.g. by the use of web search engines
    • G06F16/9538Presentation of query results
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/11Plc I-O input output
    • G05B2219/1103Special, intelligent I-O processor, also plc can only access via processor

Abstract

The invention discloses a kind of methods that equipment and production run big data are acquired and inquired, its main feature is that, including data acquisition, data query two parts;Based on OPC software development, data sharing between equipment is not only realized, while also guarantee company can carry out big data collection analysis to field device and creation data, improves utilization rate of equipment and installations, reduce equipment failure rate, improve production efficiency, reduce labor intensity.

Description

A kind of method that production equipment operation big data is acquired and inquired
Technical field:
The present invention relates to equipment operating data acquisition and real-time query technical field, specifically a kind of production equipment operation is big The method of data acquisition and inquiry.
Background technique:
Currently, each manufacturing corporate device is essentially respective independent control, mutual data interaction very little, and does not almost have There are data to acquire preservation system, therefore does not have big data analysis ability.As equipment automatization technology high-speed develops, industry The release of 4.0 standards, industry 4.0 require must moment concern technology development, guarantee the advance of technology, and by advanced technology It is applied to production, reduces labor intensity, improving production efficiency becomes inexorable trend.
Therefore reinforce equipment between contact, equipment and process data are collected into database, with facilitate technique, equipment or Person, which leads, carries out data query, is then managed decision according to inquired data, and then instruct and improve produced on-site efficiency, Labor intensity is reduced, developing a kind of device data acquisition thus with inquiry system just becomes very urgent.
Summary of the invention:
The purpose of the present invention is overcoming the shortcomings of above-mentioned prior art, and a kind of operation big data acquisition of production equipment is provided and is looked into The method of inquiry.
Present invention provide the technical scheme that a kind of method of production equipment operation big data acquisition and inquiry, special Place is, includes the following steps:
The acquisition of a data: turning net technology by MPI/DP first, by network unification to the same local area network, then passes through OPC Technology, data acquisition accumulates and deposit database saves in real time, specific as follows:
1. NET technology is turned by MPI/DP not in a network segment in view of each device IP, field device IP is unified to a son In net, each subnet is finally linked to a multi port switch;
2. field adjustable Kepware is communicated, it is ensured that Kepware and all devices PLC ethernet communication are normal;
3. Kepware group interior nodes are written in the information for needing to acquire according to scene and regulatory requirement;
4. 2010 software platform of Microsoft Visual Studio is based on, using C# Winform organized data circle collection interface;
5. simultaneously database preservation is written in the production of data acquisition interface automatic collection and device data;
B data query: ASP.NET technology is utilized, data query network is established, shares collected data, facilitate equipment and work Skill Expert Finding data:
1., using C# high-level language, establishing inquiry creation data webpage by ASP.NET technology, establishing an inquiry on demand Web page interrogation data;
2. establishing query facility data web page using C# high-level language by ASP.NET technology, an inquiry is established on demand Web page interrogation data (event-driven mechanism is taken in view of winform, therefore cannot achieve data-driven interface data, therefore Realize that interface data updates by scan round mode in the backstage winform);
3. using website browsing inquiry mode, realize that client accesses server-side mode, prevents the browsing place limitation of the interface C#, appoint Meaning client can inquire production run data at any time.
The beneficial effects of the present invention are:
1, by incorporating JAXA technology, it is ensured that do not refresh webpage device data energy Local hydrodynamic unit in the case of ASP.NET webpage;
2, by webpage fast browsing device data, the boundary between equipment and production has thoroughly been broken, to preferably be existing Field production service;
3, by web page interrogation equipment running status, PLC program demand must be monitored by thoroughly getting rid of, and field device is greatly lowered Maintenance difficulties;
4, by web page browsing field data, field device remote monitoring and administration is realized.
Detailed description of the invention:
Fig. 1 is data acquisition schematic diagram of the invention;
Fig. 2 is data query schematic diagram of the invention;
Fig. 3 is equipment operating data schematic diagram of the invention.
Specific embodiment:
For a better understanding and implementation, providing specific embodiment with reference to the accompanying drawing, the present invention will be described in detail;Illustrated embodiment For explaining only the invention, it is not intended to limit the scope of the present invention.
As shown in Figure 1, 2, 3;A kind of method that production equipment operation big data is acquired and inquired, is based on OPC software development, Realize that pipe processing subsidiary factory's device data automatic collection saves and web browsing function, realize the full company of subsidiary factory's device data share and Monitor function.Specific steps are such as:
The first step, data acquisition:
It is essentially DP/MPI communication in view of field device, therefore first passes through MPI/DP and turns net technology, device network is unified to same In one local area network, then by OPC technology, data acquisition is accumulated and deposit database saves in real time:
1, not in a network segment, pass through in view of three producing line equipment (Guan Jiagong 1# line, Guan Jiagong 2# line, heat-treatment lines) IP MPI/DP turns NET technology, and field device IP is unified into a subnet, and each subnet is finally linked to multiport exchange Machine;
2, field adjustable Kepware is communicated, it is ensured that Kepware and all devices PLC ethernet communication are normal;
3, according to scene and regulatory requirement, Kepware group interior nodes are written into the information for needing to acquire;
4, it is based on 2010 software platform of Microsoft Visual Studio, using C# Winform organized data acquisition interface (Fig. 1);
5, data acquisition interface automatically saves equipment creation data write-in database;
Second step, data query:
Using ASP.NET technology, data query network is established, shares collected data, facilitates equipment and technology Expert Finding Data;
1, inquiry creation data webpage (Fig. 2) is established, establishes one on demand using C# high-level language by ASP.NET technology Query webpage inquires data;
2, query facility data web page (Fig. 3) is established, establishes one on demand using C# high-level language by ASP.NET technology Query webpage inquiry data (event-driven mechanism is taken in view of winform, therefore cannot achieve data-driven interface data, because This realizes that interface data updates by scan round mode on the backstage winform).
3, it using website browsing inquiry mode, realizes that client accesses server-side mode, prevents the interface C# browsing place limit System, any client can inquire production run data at any time, and which has following inherent advantage:
1, by incorporating JAXA technology, it is ensured that do not refresh webpage device data energy Local hydrodynamic unit in the case of ASP.NET webpage;
2, by webpage fast browsing device data, the boundary between equipment and production has thoroughly been broken, to preferably be existing Field production service;
3, by web page interrogation equipment running status, PLC program demand must be monitored by thoroughly getting rid of, and field device is greatly lowered Maintenance difficulties;
4, by web page browsing field data, field device remote monitoring and administration is realized.

Claims (1)

1. a kind of method of production equipment operation big data acquisition and inquiry, which comprises the steps of:
The acquisition of a data: turning net technology by MPI/DP first, by network unification to the same local area network, then passes through OPC Technology, data acquisition accumulates and deposit database saves in real time, specific as follows:
1. NET technology is turned by MPI/DP not in a network segment in view of each device IP, field device IP is unified to a son In net, each subnet is finally linked to a multi port switch;
2. field adjustable Kepware is communicated, it is ensured that Kepware and all devices PLC ethernet communication are normal;
3. Kepware group interior nodes are written in the information for needing to acquire according to scene and regulatory requirement;
4. 2010 software platform of Microsoft Visual Studio is based on, using C# Winform organized data circle collection interface;
5. simultaneously database preservation is written in the production of data acquisition interface automatic collection and device data;
B data query: ASP.NET technology is utilized, data query network is established, shares collected data, facilitate equipment and work Skill Expert Finding data:
1., using C# high-level language, establishing inquiry creation data webpage by ASP.NET technology, establishing an inquiry on demand Web page interrogation data;
2. establishing query facility data web page using C# high-level language by ASP.NET technology, an inquiry is established on demand Web page interrogation data take event-driven mechanism in view of winform, therefore cannot achieve data-driven interface data, therefore Realize that interface data updates by scan round mode in the backstage winform;
3. using website browsing inquiry mode, realize that client accesses server-side mode, prevents the browsing place limitation of the interface C#, appoint Meaning client can inquire production run data at any time.
CN201910541256.6A 2019-06-21 2019-06-21 A kind of method that production equipment operation big data is acquired and inquired Pending CN110333690A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910541256.6A CN110333690A (en) 2019-06-21 2019-06-21 A kind of method that production equipment operation big data is acquired and inquired

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910541256.6A CN110333690A (en) 2019-06-21 2019-06-21 A kind of method that production equipment operation big data is acquired and inquired

Publications (1)

Publication Number Publication Date
CN110333690A true CN110333690A (en) 2019-10-15

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Country Status (1)

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CN (1) CN110333690A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102291278A (en) * 2011-08-09 2011-12-21 上海辉格科技发展有限公司 Remote test/calibration/service system and method of sensor or/and device
US20120245893A1 (en) * 2009-11-02 2012-09-27 D Angelo Giuseppe Module for monitoring industrial processes
CN103425085A (en) * 2013-07-24 2013-12-04 健雄职业技术学院 Data-warehouse-based industrial control upper computer management system and data processing method
CN105929784A (en) * 2016-05-11 2016-09-07 上海应用技术学院 System for remote monitoring running state of continuous casting apparatus based on PLC
CN107908166A (en) * 2017-11-20 2018-04-13 上海亚太计算机信息系统有限公司 A kind of automobile making MES data acquisition system based on industry internet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120245893A1 (en) * 2009-11-02 2012-09-27 D Angelo Giuseppe Module for monitoring industrial processes
CN102291278A (en) * 2011-08-09 2011-12-21 上海辉格科技发展有限公司 Remote test/calibration/service system and method of sensor or/and device
CN103425085A (en) * 2013-07-24 2013-12-04 健雄职业技术学院 Data-warehouse-based industrial control upper computer management system and data processing method
CN105929784A (en) * 2016-05-11 2016-09-07 上海应用技术学院 System for remote monitoring running state of continuous casting apparatus based on PLC
CN107908166A (en) * 2017-11-20 2018-04-13 上海亚太计算机信息系统有限公司 A kind of automobile making MES data acquisition system based on industry internet

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
控制网: "《自动化新品汇编 2010》", 31 October 2010 *

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Inventor after: Pan Chuangye

Inventor after: Huang Ming

Inventor before: Huang Ming

Inventor before: Pan Chuangye

RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20191015