CN110331595A - A kind of modified form fabric for roller shutter and its manufacturing method - Google Patents

A kind of modified form fabric for roller shutter and its manufacturing method Download PDF

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Publication number
CN110331595A
CN110331595A CN201910618978.7A CN201910618978A CN110331595A CN 110331595 A CN110331595 A CN 110331595A CN 201910618978 A CN201910618978 A CN 201910618978A CN 110331595 A CN110331595 A CN 110331595A
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fabric
roller shutter
processing
time
coating
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CN110331595B (en
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周国平
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Changzhou Yameite Window Ltd By Share Ltd
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Changzhou Yameite Window Ltd By Share Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0006Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0036Polyester fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0043Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
    • D06N3/0045Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers obtained by applying a ready-made foam layer; obtained by compressing, crinkling or crushing a foam layer, e.g. Kaschierverfahren für Schaumschicht
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0061Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0063Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0086Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
    • D06N3/0088Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/042Acrylic polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • D06N2209/1628Dimensional stability

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Inorganic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of modified form fabric for roller shutter and its manufacturing methods, the fabric for roller shutter includes a fabric for roller shutter base fabric, it is successively arranged the first intumescent coating, the second intumescent coating, third intumescent coating and coat side waterproof coating from the inside to the outside in the one side of fabric for roller shutter base fabric, another side is equipped with base fabric face waterproof coating;The manufacturing method includes setting treatment, first time foaming processing, second of foaming processing, third time foaming processing and water-proofing treatment.Using fabric for roller shutter made from this programme, not only light-proofness is more preferable, but also the problem of can still keep good drapability in the long-term use, crimping will not occur, furthermore the service life of fabric for roller shutter has also obtained greatly being promoted.

Description

A kind of modified form fabric for roller shutter and its manufacturing method
Technical field
The present invention relates to the manufacturing process technology field of window curtain fabric, in particular to a kind of modified form fabric for roller shutter and its system Make method.
Background technique
Curtain has the multiple actions such as sunshade, heat-insulated and protection privacy, and in house, life or office space can be all arranged.So And according to the difference of actual use scene and decoration style, curtain type used by using is also different, and the application It is concerned with the batching curtain for being chiefly used in office space, hereinafter referred to as " roller shutter ".
The structure of roller shutter include fabric for roller shutter, the reel being fixed at the top of forms, be mounted on curtain bottom edge balancer shaft and Tricing line.In use, can pack up or put down to control fabric for roller shutter by pulling tricing line to drive spool turns.Wherein, match Solid axle, which primarily serves, keeps window curtain fabric cloth cover when putting down that smooth effect is unfolded.
However, drapability is deteriorated when fabric for roller shutter is after multiple use, the two sides pole of roller shutter will often find that The phenomenon that being easy to produce crimping, this has seriously affected shading of fabric for roller shutter and other effects, also greatly reduces the aesthetic feeling of roller shutter.
The problem of rear two sides are easy to happen crimping is used for multiple times in related fabric for roller shutter, often will receive the complaint of client.So And Jue great Shuo fabric for roller shutter producer to this there is no a good solution.Therefore, this is always in industry for a long time Technical problem.
Summary of the invention
The technical problem to be solved by the present invention is existing fabric for roller shutter drapability is poor, after being used for multiple times, two sides are easy to There is a phenomenon where crimpings, thus the effects of having seriously affected the shading of curtain, heat-insulated and protection privacy.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of manufacturing method of modified form fabric for roller shutter, includes the following steps:
S1, setting treatment: fabric for roller shutter base fabric is done into setting treatment by forming machine;
S2, first time foaming processing: the first time foaming processing includes the following steps:
Prepare first time foamed slurry;The first time foamed slurry by weight by 80~100 parts of acrylic acid ester emulsions, 15~20 portions of foam stabilizers, 15~20 parts of titanium dioxide solution, 1~2 part of crosslinking agent, 2~4 parts of thickeners and the mixing of 0~5 part of ammonium hydroxide and At;
By the positive uniformly blade coating of the first time foamed slurry in the surface of the fabric for roller shutter base fabric;
Segmented drying and processing is carried out by dryer, the first intumescent coating is made;
Pressure bubble processing for the first time is carried out to first intumescent coating by press-roller device;
S3, second of foaming processing: second of foaming processing includes the following steps:
Prepare second of foamed slurry;Second of foamed slurry by weight by 80~100 parts of acrylic acid ester emulsions, 15~20 portions of foam stabilizers, 15~20 parts of titanium dioxide solution, 1~2 part of crosslinking agent, 6~8 parts of carbon blacks, 2~4 parts of thickeners and 0.5~ 1 part of ammonium hydroxide mixes;
Second of foamed slurry is reversely uniformly scratched in the surface of first intumescent coating;
Segmented drying and processing is carried out by dryer, the second intumescent coating is made;
Second of pressure bubble processing is carried out to second intumescent coating by press-roller device;
S4, third time foaming processing: the third time foaming processing includes the following steps:
Prepare third time foamed slurry;The third time foamed slurry by weight by 80~100 parts of acrylic acid ester emulsions, 15~20 portions of foam stabilizers, 15~20 parts of titanium dioxide solution, 1~2 part of crosslinking agent, 2~4 parts of thickeners and 0.5~1 part of ammonium hydroxide mixing It forms;
By the positive uniformly blade coating of the third time foamed slurry in the surface of second intumescent coating;
Segmented drying and processing is carried out by dryer, third intumescent coating is made;
Third time pressure bubble processing is carried out to the third intumescent coating by press-roller device;
S5, water-proofing treatment: the water-proofing treatment includes the following steps:
Prepare waterproofing slurry;Waterproofing slurry is formed by waterproofing agent and water mixed preparing, and wherein waterproofing agent accounts for waterproofing slurry The 3%~5% of gross mass;
By the waterproofing slurry scratch respectively on the surface of the third intumescent coating and the fabric for roller shutter base fabric not Do the one side of coating treatment;
Segmented drying and processing is carried out by dryer, finally obtained modified form fabric for roller shutter.
Further preferred technical solution, the fabric for roller shutter base fabric use 100% polyester plain weave fabric or tmaterial.
Further preferred technical solution, the segmented drying and processing are divided into two sections by the successive time sequencing of drying; Wherein, first segment drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment Drying temperature is set as 160 DEG C.
Further preferred technical solution, the starching amount of the first time foamed slurry are 40g/m2
The platen pressure of further preferred technical solution, the first time pressure bubble processing is set as 5kg/m2
Further preferred technical solution, the starching amount of second of foamed slurry are 40g/m2
The platen pressure of further preferred technical solution, second of pressure bubble processing is set as 5kg/m2
Further preferred technical solution, the starching amount of the third time foamed slurry are 60g/m2
The platen pressure of further preferred technical solution, the third time pressure bubble processing is set as 6kg/m2
One kind modified form fabric for roller shutter as made from manufacturing method described above, including a fabric for roller shutter base fabric, described The one side of fabric for roller shutter base fabric is equipped with the first intumescent coating, is equipped with the second intumescent coating on the surface of first intumescent coating, The surface of second intumescent coating is equipped with third intumescent coating, and the surface setting coat side waterproof of the third intumescent coating applies The another side of layer, the fabric for roller shutter base fabric is equipped with base fabric face waterproof coating.
The beneficial effects of the present invention are: using fabric for roller shutter made from this programme, not only light-proofness is more preferable, but also long-term The problem of good drapability can still be kept in use process, crimping will not occur, the furthermore service life of fabric for roller shutter Also it has obtained greatly being promoted.
Detailed description of the invention
Fig. 1 is the coating structure schematic diagram of fabric for roller shutter in this programme.
Fig. 2 is the flow chart of foam process in this programme.
Fig. 3 is the overall flow schematic diagram of this programme.
In figure: 1- fabric for roller shutter base fabric, the first intumescent coating of 2-, the second intumescent coating of 3-, 4- third intumescent coating, 5- are applied Level waterproof coating, 6- base fabric face waterproof coating.
Specific embodiment
Below in conjunction with attached drawing.The present invention will be further described.
Modified form fabric for roller shutter one of of the invention, including a fabric for roller shutter base fabric 1, in the fabric for roller shutter base fabric 1 One side be respectively equipped with the first intumescent coating 2, the second intumescent coating 3 and third intumescent coating 4 from the inside to the outside, and foam in third Coat side waterproof coating 5 is arranged in the surface of coating 4, and base fabric face waterproof coating 6 is arranged in the another side of fabric for roller shutter base fabric 1.
As shown in Fig. 2, the foam process in this programme mainly includes following 4 steps: preparing slurry --- starching --- Drying --- pressure bubble.
Detailed explanation is carried out in the specific implementation process of this programme below, as shown in figure 3, the whole manufacture of this programme Method flow mainly includes 5 big steps:
Embodiment one:
S1, fabric for roller shutter base fabric is done into setting treatment by forming machine;Wherein, fabric for roller shutter base fabric generallys use 100% Polyester plain weave fabric or tmaterial;By setting treatment, base fabric can be made more smooth, be more conducive to subsequent coating treatment, Keep coating more uniform;
S2, first time foaming processing, the specific steps of which are as follows:
Prepare first time foamed slurry;First time foamed slurry is by weight by 80 parts of acrylic acid ester emulsions, 15 parts of foam stabilizings Agent, 15 parts of titanium dioxide solution, 1 part of crosslinking agent, 2 parts of thickeners and 0.5 part of ammonium hydroxide mix;
By the positive uniformly blade coating of first time foamed slurry in the surface of fabric for roller shutter base fabric;Wherein, first time foamed slurry Starching amount be 40g/m2
Segmented drying and processing is carried out by dryer, the first intumescent coating is made;Wherein, drying and processing is divided into 2 sections, and One section of drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment drying temperature Degree is set as 160 DEG C.
Pressure bubble processing for the first time is carried out to first intumescent coating by press-roller device;Wherein, platen pressure is set as 5kg/m2
S3, second of foaming processing, specifically comprise the following steps:
Prepare second of foamed slurry;Second of foamed slurry is by weight by 80 parts of acrylic acid ester emulsions, 15 parts of foam stabilizings Agent, 15 parts of titanium dioxide solution, 1 part of crosslinking agent, 6 parts of carbon blacks, 2 parts of thickeners and 0.5 part of ammonium hydroxide mix;
Second of foamed slurry is reversely uniformly scratched in the surface of the first intumescent coating;Wherein, second of foamed slurry Starching amount be 40g/m2
Segmented drying and processing is carried out by dryer, the second intumescent coating is made;Wherein, drying and processing is divided into 2 sections, and One section of drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment drying temperature Degree is set as 160 DEG C.
Second of pressure bubble processing is carried out to the second intumescent coating by press-roller device;Wherein, platen pressure is set as 5kg/ m2
S4, third time foaming processing, wherein specifically comprise the following steps:
Prepare third time foamed slurry;Third time foamed slurry is by weight by 80 parts of acrylic acid ester emulsions, 15 parts of foam stabilizings Agent, 15 parts of titanium dioxide solution, 1 part of crosslinking agent, 2 parts of thickeners and 0.5 part of ammonium hydroxide mix;
By the positive uniformly blade coating of third time foamed slurry in the surface of the second intumescent coating;The starching of third time foamed slurry Amount is 60g/m2
Segmented drying and processing is carried out by dryer, third intumescent coating is made;
Third time pressure bubble processing is carried out to the third intumescent coating by press-roller device;Wherein, platen pressure is set as 6kg/m2
S5, water-proofing treatment: the water-proofing treatment includes the following steps:
Prepare waterproofing slurry;Waterproofing slurry is formed by waterproofing agent and water mixed preparing, and wherein waterproofing agent accounts for waterproofing slurry The 3% of gross mass;
Waterproofing slurry is scratched respectively in not doing coating treatment on the surface of third intumescent coating and fabric for roller shutter base fabric On one side;
Segmented drying and processing is carried out by dryer, finally obtained modified form fabric for roller shutter.Wherein, drying and processing is divided into 2 sections, first segment drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment Drying temperature is set as 160 DEG C.
Embodiment two:
S1, fabric for roller shutter base fabric is done into setting treatment by forming machine;Wherein, fabric for roller shutter base fabric generallys use 100% Polyester plain weave fabric or tmaterial;By setting treatment, base fabric can be made more smooth, be more conducive to subsequent coating treatment, Keep coating more uniform;
S2, first time foaming processing, the specific steps of which are as follows:
Prepare first time foamed slurry;First time foamed slurry is by weight by 90 parts of acrylic acid ester emulsions, 18 parts of foam stabilizings Agent, 18 parts of titanium dioxide solution, 1.5 parts of crosslinking agents, 3 parts of thickeners and 0.8 part of ammonium hydroxide mix;
By the positive uniformly blade coating of first time foamed slurry in the surface of fabric for roller shutter base fabric;Wherein, first time foamed slurry Starching amount be 40g/m2
Segmented drying and processing is carried out by dryer, the first intumescent coating is made;Wherein, drying and processing is divided into 2 sections, and One section of drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment drying temperature Degree is set as 160 DEG C.
Pressure bubble processing for the first time is carried out to the first intumescent coating by press-roller device;Wherein, platen pressure is set as 5kg/ m2
S3, second of foaming processing, specifically comprise the following steps:
Prepare second of foamed slurry;Second of foamed slurry is by weight by 90 parts of acrylic acid ester emulsions, 18 parts of foam stabilizings Agent, 18 parts of titanium dioxide solution, 1.5 parts of crosslinking agents, 7 parts of carbon blacks, 3 parts of thickeners and 0.8 part of ammonium hydroxide mix;
Second of foamed slurry is reversely uniformly scratched in the surface of the first intumescent coating;Wherein, second of foamed slurry Starching amount be 40g/m2
Segmented drying and processing is carried out by dryer, the second intumescent coating is made;Wherein, drying and processing is divided into 2 sections, and One section of drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment drying temperature Degree is set as 160 DEG C.
Second of pressure bubble processing is carried out to the second intumescent coating by press-roller device;Wherein, platen pressure is set as 5kg/ m2
S4, third time foaming processing, wherein specifically comprise the following steps:
Prepare third time foamed slurry;Third time foamed slurry is by weight by 90 parts of acrylic acid ester emulsions, 18 parts of foam stabilizings Agent, 18 parts of titanium dioxide solution, 1.5 parts of crosslinking agents, 3 parts of thickeners and 0.8 part of ammonium hydroxide mix;
By the positive uniformly blade coating of third time foamed slurry in the surface of the second intumescent coating;The starching of third time foamed slurry Amount is 60g/m2
Segmented drying and processing is carried out by dryer, third intumescent coating is made;
Third time pressure bubble processing is carried out to the third intumescent coating by press-roller device;Wherein, platen pressure is set as 6kg/m2
S5, water-proofing treatment: the water-proofing treatment includes the following steps:
Prepare waterproofing slurry;Waterproofing slurry is formed by waterproofing agent and water mixed preparing, and wherein waterproofing agent accounts for waterproofing slurry The 3% of gross mass;
Waterproofing slurry is scratched respectively in not doing coating treatment on the surface of third intumescent coating and fabric for roller shutter base fabric On one side;
Segmented drying and processing is carried out by dryer, finally obtained modified form fabric for roller shutter.Wherein, drying and processing is divided into 2 sections, first segment drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment Drying temperature is set as 160 DEG C.
Embodiment three:
S1, fabric for roller shutter base fabric is done into setting treatment by forming machine;Wherein, fabric for roller shutter base fabric generallys use 100% Polyester plain weave fabric or tmaterial;By setting treatment, base fabric can be made more smooth, be more conducive to subsequent coating treatment, Keep coating more uniform;
S2, first time foaming processing, the specific steps of which are as follows:
Prepare first time foamed slurry;First time foamed slurry is by weight by 100 parts of acrylic acid ester emulsions, 20 parts of foam stabilizings Agent, 20 parts of titanium dioxide solution, 2 parts of crosslinking agents, 4 parts of thickeners and 1 part of ammonium hydroxide mix;
By the positive uniformly blade coating of first time foamed slurry in the surface of fabric for roller shutter base fabric;Wherein, first time foamed slurry Starching amount be 40g/m2
Segmented drying and processing is carried out by dryer, the first intumescent coating is made;Wherein, drying and processing is divided into 2 sections, and One section of drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment drying temperature Degree is set as 160 DEG C.
Pressure bubble processing for the first time is carried out to the first intumescent coating by press-roller device;Wherein, platen pressure is set as 5kg/ m2
S3, second of foaming processing, specifically comprise the following steps:
Prepare second of foamed slurry;Second of foamed slurry is by weight by 100 parts of acrylic acid ester emulsions, 20 parts of foam stabilizings Agent, 20 parts of titanium dioxide solution, 2 parts of crosslinking agents, 8 parts of carbon blacks, 4 parts of thickeners and 1 part of ammonium hydroxide mix;
Second of foamed slurry is reversely uniformly scratched in the surface of the first intumescent coating;Wherein, second of foamed slurry Starching amount be 40g/m2
Segmented drying and processing is carried out by dryer, the second intumescent coating is made;Wherein, drying and processing is divided into 2 sections, and One section of drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment drying temperature Degree is set as 160 DEG C.
Second of pressure bubble processing is carried out to the second intumescent coating by press-roller device;Wherein, platen pressure is set as 5kg/ m2
S4, third time foaming processing, wherein specifically comprise the following steps:
Prepare third time foamed slurry;Third time foamed slurry is by weight by 100 parts of acrylic acid ester emulsions, 20 parts of foam stabilizings Agent, 20 parts of titanium dioxide solution, 2 parts of crosslinking agents, 4 parts of thickeners and 1 part of ammonium hydroxide mix;
By the positive uniformly blade coating of third time foamed slurry in the surface of the second intumescent coating;The starching of third time foamed slurry Amount is 60g/m2
Segmented drying and processing is carried out by dryer, third intumescent coating is made;
Third time pressure bubble processing is carried out to the third intumescent coating by press-roller device;Wherein, platen pressure is set as 6kg/m2
S5, water-proofing treatment: the water-proofing treatment includes the following steps:
Prepare waterproofing slurry;Waterproofing slurry is formed by waterproofing agent and water mixed preparing, and wherein waterproofing agent accounts for waterproofing slurry The 3% of gross mass;
Waterproofing slurry is scratched respectively in not doing coating treatment on the surface of third intumescent coating and fabric for roller shutter base fabric On one side;
Segmented drying and processing is carried out by dryer, finally obtained modified form fabric for roller shutter.Wherein, drying and processing is divided into 2 sections, first segment drying time period is 20s, and first segment drying temperature is set as 100 DEG C;Second segment drying time period is 45s, second segment Drying temperature is set as 160 DEG C.
The present invention improves the formula of foamed slurry relative to traditional fabric for roller shutter manufacturing method, and by traditional one Road foam process is changed to three foam process, and pressure bubble process is furthermore increased in foaming processing, the pressure of pressure roller in pressure bubble Power is obtained by testing many times, three lamination bubbles, according to three layers of different starching amount of foaming set it is corresponding most Good pressure value, so that final fabric is neither too hard, nor too soft, drapability is more;In addition, also being adopted in this programme to traditional drying scheme Adjustment is taken, using segmented drying and processing, and the drying temperature of two sections of front and back and drying time period are different from, and preceding part uses Low temperature drying, rear part are dried using high temperature, so that fabric material toughness is more preferably, coating adherence is stronger, so that fabric Drapability is more preferable, and the service life is longer.By prolonged suspension and winding test, fabric two sides will not occur the present invention Apparent edge-curl phenomenon produces qualitative leap for traditional fabric for roller shutter, and has obtained the approval in market and disappeared The parent of the person of expense relies.
The advantages of basic principles and main features and this programme of this programme have been shown and described above.The technology of the industry Personnel are it should be appreciated that this programme is not restricted to the described embodiments, and the above embodiments and description only describe this The principle of scheme, under the premise of not departing from this programme spirit and scope, this programme be will also have various changes and improvements, these changes Change and improvement is both fallen within the scope of claimed this programme.This programme be claimed range by appended claims and its Equivalent thereof.

Claims (10)

1. a kind of manufacturing method of modified form fabric for roller shutter, which comprises the steps of:
S1, setting treatment: fabric for roller shutter base fabric is done into setting treatment by forming machine;
S2, first time foaming processing: the first time foaming processing includes the following steps:
Prepare first time foamed slurry;The first time foamed slurry by weight by 80~100 parts of acrylic acid ester emulsions, 15~ 20 portions of foam stabilizers, 15~20 parts of titanium dioxide solution, 1~2 part of crosslinking agent, 2~4 parts of thickeners and 0~5 part of ammonium hydroxide mix;
By the positive uniformly blade coating of the first time foamed slurry in the surface of the fabric for roller shutter base fabric;
Segmented drying and processing is carried out by dryer, the first intumescent coating is made;
Pressure bubble processing for the first time is carried out to first intumescent coating by press-roller device;
S3, second of foaming processing: second of foaming processing includes the following steps:
Prepare second of foamed slurry;Second of foamed slurry by weight by 80~100 parts of acrylic acid ester emulsions, 15~ 20 portions of foam stabilizers, 15~20 parts of titanium dioxide solution, 1~2 part of crosslinking agent, 6~8 parts of carbon blacks, 2~4 parts of thickeners and 0.5~1 part Ammonium hydroxide mixes;
Second of foamed slurry is reversely uniformly scratched in the surface of first intumescent coating;
Segmented drying and processing is carried out by dryer, the second intumescent coating is made;
Second of pressure bubble processing is carried out to second intumescent coating by press-roller device;
S4, third time foaming processing: the third time foaming processing includes the following steps:
Prepare third time foamed slurry;The third time foamed slurry by weight by 80~100 parts of acrylic acid ester emulsions, 15~ 20 portions of foam stabilizers, 15~20 parts of titanium dioxide solution, 1~2 part of crosslinking agent, 2~4 parts of thickeners and the mixing of 0.5~1 part of ammonium hydroxide and At;
By the positive uniformly blade coating of the third time foamed slurry in the surface of second intumescent coating;
Segmented drying and processing is carried out by dryer, third intumescent coating is made;
Third time pressure bubble processing is carried out to the third intumescent coating by press-roller device;
S5, water-proofing treatment: the water-proofing treatment includes the following steps:
Prepare waterproofing slurry;Waterproofing slurry is formed by waterproofing agent and water mixed preparing, and wherein waterproofing agent accounts for the total matter of waterproofing slurry The 3%~5% of amount;
The waterproofing slurry is scratched respectively and is not applied on the surface of the third intumescent coating and the fabric for roller shutter base fabric The one side of layer processing;
Segmented drying and processing is carried out by dryer, finally obtained modified form fabric for roller shutter.
2. a kind of manufacturing method of modified form fabric for roller shutter as described in claim 1, which is characterized in that the fabric for roller shutter bottom Cloth uses 100% polyester plain weave fabric or tmaterial.
3. a kind of manufacturing method of modified form fabric for roller shutter as described in claim 1, which is characterized in that the segmented drying Processing is divided into two sections by the successive time sequencing of drying;Wherein, first segment drying time period is 20s, and first segment drying temperature is set It is set to 100 DEG C;Second segment drying time period is 45s, and second segment drying temperature is set as 160 DEG C.
4. a kind of manufacturing method of modified form fabric for roller shutter as described in claim 1, which is characterized in that the first time foaming The starching amount of slurry is 40g/m2
5. a kind of manufacturing method of modified form fabric for roller shutter as claimed in claim 4, which is characterized in that the first time pressure bubble The platen pressure of processing is set as 5kg/m2
6. a kind of manufacturing method of modified form fabric for roller shutter as described in claim 1, which is characterized in that second of foaming The starching amount of slurry is 40g/m2
7. a kind of manufacturing method of modified form fabric for roller shutter as claimed in claim 6, which is characterized in that second of pressure bubble The platen pressure of processing is set as 5kg/m2
8. a kind of manufacturing method of modified form fabric for roller shutter as described in claim 1, which is characterized in that the third time foaming The starching amount of slurry is 60g/m2
9. a kind of manufacturing method of modified form fabric for roller shutter as claimed in claim 8, which is characterized in that the third time pressure bubble The platen pressure of processing is set as 6kg/m2
10. modified form fabric for roller shutter made from a kind of manufacturing method as described in any one of claim 1-9, feature exist In, including a fabric for roller shutter base fabric, it is equipped with the first intumescent coating in the one side of the fabric for roller shutter base fabric, in first foaming The surface of coating is equipped with the second intumescent coating, and the surface of second intumescent coating is equipped with third intumescent coating, the third hair Coat side waterproof coating is arranged in the surface for steeping coating, and the another side of the fabric for roller shutter base fabric is equipped with base fabric face waterproof coating.
CN201910618978.7A 2019-07-10 2019-07-10 Improved roller shutter fabric and manufacturing method thereof Active CN110331595B (en)

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