CN110331093B - Integrated device for making, treating and fermenting feed by taking corncobs as raw materials - Google Patents
Integrated device for making, treating and fermenting feed by taking corncobs as raw materials Download PDFInfo
- Publication number
- CN110331093B CN110331093B CN201910693854.5A CN201910693854A CN110331093B CN 110331093 B CN110331093 B CN 110331093B CN 201910693854 A CN201910693854 A CN 201910693854A CN 110331093 B CN110331093 B CN 110331093B
- Authority
- CN
- China
- Prior art keywords
- tank body
- positioning
- fermentation tank
- fermentation
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/58—Reaction vessels connected in series or in parallel
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M35/00—Means for application of stress for stimulating the growth of microorganisms or the generation of fermentation or metabolic products; Means for electroporation or cell fusion
- C12M35/02—Electrical or electromagnetic means, e.g. for electroporation or for cell fusion
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
- C12M41/14—Incubators; Climatic chambers
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
- C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
- C12M41/22—Heat exchange systems, e.g. heat jackets or outer envelopes in contact with the bioreactor walls
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Wood Science & Technology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Zoology (AREA)
- Biotechnology (AREA)
- Genetics & Genomics (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- Biomedical Technology (AREA)
- Sustainable Development (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Analytical Chemistry (AREA)
- Clinical Laboratory Science (AREA)
- Cell Biology (AREA)
- Electromagnetism (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Abstract
The invention relates to an integrated device for preparing, treating and fermenting feed by taking corncobs as raw materials, which comprises a fermentation tank main body, wherein the fermentation tank main body comprises an upper tank body, a plurality of groups of fermentation tank cylinder bodies positioned below the upper tank body, and a lower tank body positioned at the lowest part of the fermentation tank cylinder bodies; the opening of the upper tank body is downward, the lower edge of the upper tank body is connected with an upper tank body flange, and the fermentation tank cylinder body is of a cylindrical structure. The invention can not only generate radiation through the electron beam emitter so as to carry out rapid radiation sterilization treatment on the corncob powder and other materials entering the feeding hole, thereby avoiding the influence of mixed bacteria on the fermentation work of the corncob powder, but also being convenient for moving out the fermentation tank cylinder body needing to be moved out from the lower part of the upper tank body through the hydraulic cylinder and the electric track after the upper tank body is jacked up through the hydraulic machine, and being convenient for inspecting and maintaining the fermentation tank cylinder body after the fermentation tank cylinder body is moved out.
Description
Technical Field
The invention belongs to the field of corncob processing, and particularly relates to an integrated device for preparing, treating and fermenting feed by taking corncobs as raw materials.
Background
The nutrient components of the corncobs are as follows: the corn cob contains sugar 54.5%, crude protein 2.2%, crude fat 0.4%, crude fiber 29.7%, and mineral 1.2%.
At present, the corn cob is processed into the feed, which is a simpler processing method of the corn cob, and the method comprises the steps of crushing, screening and fermenting the corn cob, and has simple process and low cost.
However, at present, in the fermentation process, due to the fact that the particle size of the corncobs is large, bacteria are prone to remaining in the corncobs, the efficiency of the traditional dry heat sterilization method and the traditional high-pressure steam sterilization method is low, most fermentation tanks cannot perform efficient sterilization treatment on the corncobs, and therefore the corncobs are prone to remaining mixed bacteria and affecting the fermentation effect.
Moreover, most of the existing fermentation tanks cannot be subjected to internal inspection work, and the stirring mechanisms inside the fermentation tanks are not convenient to replace, so that the fermentation work of the fermentation tanks is further influenced.
Disclosure of Invention
In order to solve the problems, the invention provides an integrated device for manufacturing, processing and fermenting feed by taking corncobs as raw materials, which comprises a fermentation tank main body, wherein the fermentation tank main body comprises an upper tank body, a plurality of groups of fermentation tank cylinder bodies positioned below the upper tank body, and a lower tank body positioned below the lowest part of the fermentation tank cylinder bodies;
the fermentation tank is characterized in that the opening of the upper tank body is downward, the lower edge of the upper tank body is connected with an upper tank body flange plate, the cylinder body of the fermentation tank is of a cylindrical structure, the upper part of the cylinder body of the fermentation tank is connected with an upper flange plate, the lower part of the cylinder body of the fermentation tank is connected with a lower flange plate, the opening of the lower tank body is upward, the upper edge of the lower tank body is connected with a lower tank body flange plate, the upper tank body and the cylinder body of the fermentation tank are in bolted connection through the upper tank body flange plate and the upper flange plate, two adjacent groups of cylinder bodies of the fermentation tank are in bolted connection through the upper flange plate and the lower flange plate, and the cylinder body of the fermentation tank is in bolted connection with the lower tank body through the lower flange plate and the lower tank body flange plate;
a feeding port and an exhaust port are arranged on one side of the top of the upper tank body, a stirring motor is arranged in the middle of the top of the upper tank body, an output shaft of the stirring motor penetrates through the upper part of the upper tank body and extends into the upper tank body, the lower end of the output shaft is connected with a connecting plate, the lower surface of the connecting plate is connected with a plurality of connecting latch teeth, a vertically arranged stirring shaft is arranged on the inner side of the fermentation tank cylinder body, the side surface of the stirring shaft is connected with a combined stirring rake, the stirring shaft is supported by a sealed rotary supporting mechanism, the sealed rotary supporting mechanism is connected with the inner wall of the fermentation tank cylinder body through a bracket, the upper end of the stirring shaft is connected with an upper transmission plate, the upper surface of the upper transmission plate is connected with upper latch teeth, the upper latch teeth are matched with the connecting latch teeth, the lower end of the stirring shaft is connected with a lower transmission plate, and the lower surface of the lower transmission plate is connected with lower latch teeth, a driven rotating shaft is arranged on the inner side of the lower tank body, a driven plate is connected to the upper end of the driven rotating shaft, driven latch teeth are connected to the upper surface of the driven plate, and the driven latch teeth of the driven plate are matched with lower latch teeth of a first fermentation tank cylinder body above the driven plate;
the lower part of the inner side of the upper tank body is provided with a plurality of groups of electron beam emitters which radiate upwards, the electron beam emitters are supported by emitter supports, and the emitter supports are connected with the inner wall of the upper tank body.
Preferably, the inner side of the upper tank body is provided with a multi-way material distribution pipe, the multi-way material distribution pipe comprises a feeding pipe and at least one discharging pipe, the feeding pipe is connected with the feeding hole, the discharging pipe discharges downwards, the lower part of the discharging pipe is provided with a conical material guide mechanism, the conical tip of the conical material guide mechanism faces upwards, the electron beam emitter is arranged below the conical material guide mechanism, and the lower part of the conical material guide mechanism is connected with the emitter support.
Preferably, the multi-way material distributing pipe comprises a feeding pipe and two groups of discharging pipes, the feeding pipe is connected with the feeding port, the two discharging pipes discharge materials downwards, the output shaft is located between the two discharging pipes, the lower portions of the discharging pipes are respectively provided with a conical material guiding mechanism, the conical tip of the conical material guiding mechanism faces upwards, a plurality of electron beam emitters radiating upwards are arranged below the conical material guiding mechanism, and the conical material guiding mechanism and the electron beam emitters are supported through emitter supports.
Preferably, a cylinder separating and lifting mechanism is arranged on the outer side of the fermentation tank main body and comprises a support frame, electric tracks, sliders and hydraulic cylinders, the sliders are connected with the side surfaces of the fermentation tank cylinders through connecting rods, each fermentation tank cylinder corresponds to at least four groups of sliders, the sliders are arranged on the electric tracks in a sliding mode, each fermentation tank cylinder corresponds to two groups of electric tracks, the two groups of electric tracks are arranged in parallel and are located on the same horizontal plane, the fermentation tank cylinder is located between the two groups of electric tracks, at least two groups of hydraulic cylinders are installed on the lower portion of each electric track, and the hydraulic cylinders are installed on the support frame;
the side surface of the upper tank body is connected with a hydraulic machine which is jacked up along the vertical direction, a fixed part of the hydraulic machine is connected with the support frame, and a movable part of the hydraulic machine is connected with the side surface of the upper tank body through a connecting plate.
Preferably, the fermentation cylinder barrel is provided with a spiral pipeline wound on the outer side, the outermost layer of the spiral pipeline is coated with a heat insulation net, the outer side of the heat insulation net is provided with a shell, the upper portion and the lower portion of the shell are respectively connected with an upper flange plate and a lower flange plate, one end of the upper portion of the spiral pipeline penetrates through the shell and is connected with a discharge valve and a steam inlet valve, and one end of the lower portion of the spiral pipeline penetrates through the shell and is connected with a water inlet valve.
Preferably, an electric cabinet is arranged on one side of the fermentation tank main body, a temperature controller is arranged in the electric cabinet, a temperature monitoring meter is mounted on the lower tank body and used for detecting the internal temperature of the fermentation tank main body, and a signal input end of the temperature controller is connected with the temperature monitoring meter;
the exhaust valve is connected to the first water tank through a drain pipe, the water inlet valve is communicated to a water outlet of the water pump, a water inlet of the water pump is communicated to the second water tank through a water inlet pipe, the steam inlet valve is communicated to a steam outlet of the high-temperature steam engine through a heat insulation pipe, and the exhaust valve, the water pump, the steam inlet valve, the water inlet valve and the high-temperature steam engine are all connected with a signal output end of the temperature controller.
Preferably, the lower surface of the connecting plate and the lower surface of the flange plate of the upper tank body are positioned on the same horizontal plane, and a positioning bulge is connected to the circle center of the lower surface of the connecting plate;
the upper surface of the upper transmission plate and the upper surface of the upper flange are positioned on the same horizontal plane, the lower surface of the lower transmission plate and the lower surface of the lower flange are positioned on the same horizontal plane, the circle center position of the upper surface of the upper transmission plate is downwards sunken to form a positioning groove, the positioning groove corresponds to the positioning protrusion, the circle center position of the lower surface of the lower transmission plate is downwards protruded to form a positioning block, and the positioning block is matched with the positioning groove;
the upper surface of the driven plate and the upper surface of the lower tank body flange are located on the same horizontal plane, the circle center of the upper surface of the driven plate is downwards sunken to form a positioning groove, and the positioning groove is matched with the positioning block.
Preferably, the combined stirring rake comprises a base rod connected with the stirring shaft, a positioning base, a stirring assembly, a positioning sleeve and a fastening piece are sleeved on the base rod, a through hole is formed in the middle of the positioning base and corresponds to the base rod, an arc surface matched with the side face of the stirring shaft is arranged on one side of the positioning base, and a plurality of groups of positioning holes are formed in the other side of the positioning base around the axis of the through hole;
the stirring assembly comprises a sleeve and a stirring rod which is connected and integrally connected to the side surface of the sleeve, a through hole which is coaxial with the axis of the sleeve is arranged in the sleeve, a plurality of groups of positioning columns which are arranged around the axis of the through hole are arranged on one side, close to the positioning base, of the sleeve, a plurality of groups of positioning holes which are arranged around the axis of the through hole are arranged on one side, away from the positioning base, of the sleeve, the positioning columns on the sleeve are matched with the positioning holes on the positioning base, the through hole penetrates through the center position of the positioning sleeve, a plurality of groups of positioning columns which are arranged around the axis of the through hole are arranged on one side, close to the sleeve, of the positioning sleeve, an annular positioning groove is arranged on one side, away from the sleeve, of the positioning sleeve, and the axis of the annular positioning groove is coaxial with the axis of the through hole; one side of the fastening piece, which is close to the positioning sleeve, is provided with a threaded hole, the threaded hole and the through hole are on the same axis, one end of the base rod is provided with threads, and the threads at one end of the base rod are matched with the threads of the threaded hole; one side of the fastener, which is close to the locating sleeve, is provided with an annular bulge, the axis of the annular bulge is coaxial with that of the through hole, the annular bulge corresponds to the annular locating groove, and one end of the fastener, which is far away from the locating sleeve, is connected with the stirring plate.
Preferably, the lower extreme of driven axis of rotation is connected with spiral rabbling mechanism, spiral rabbling mechanism includes the stirring vane of a plurality of groups flabellate of a plurality of groups, stirring vane with driven axis of rotation is connected, the jar body adopts the heat preservation material down.
Preferably, the outer side of the upper tank body is provided with a radiation layer.
The invention has the beneficial effects that:
1. according to the invention, the electron beam emitter generates radiation, so that the corncob powder and other materials entering the feeding hole are subjected to rapid radiation sterilization treatment, thus the fermentation work of the corncob powder is prevented from being influenced by sundry bacteria, the materials at the feeding hole are distributed through the multi-way distributing pipe, the materials can be conveniently dispersed to the conical material guiding mechanisms at different positions, and the electron beam emitter is convenient to radiate the materials, so that the radiation sterilization effect is ensured;
2. according to the invention, the fermentation tank main body is divided into the upper tank body, the plurality of groups of fermentation tank cylinder bodies and the lower tank body, so that when the fermentation tank main body is installed, a proper number of fermentation tank cylinder bodies can be conveniently installed according to the actual required fermentation tank capacity, and the use capacity of the fermentation tank main body is adjusted;
3. an output shaft in an upper tank body is in transmission with an upper transmission plate in a fermentation tank cylinder body through a connecting latch of a connecting plate so as to drive a combined stirring rake in the fermentation tank cylinder body to rotate, two adjacent groups of fermentation tank cylinder bodies are in transmission with the upper transmission plate through a lower transmission plate so as to drive the combined stirring rake in all the fermentation tank cylinder bodies to rotate, and the fermentation tank cylinder bodies are in transmission with a driven rotating shaft in a lower tank body through the lower transmission plate so as to drive a spiral stirring mechanism to rotate;
4. according to the invention, after the upper tank body is jacked up by the hydraulic machine, the fermentation tank cylinder body which needs to be moved out from the lower part of the upper tank body can be moved out by the hydraulic cylinder and the electric track, and after the fermentation tank cylinder body is moved out, the fermentation tank cylinder body can be conveniently inspected and maintained;
5. according to the fermentation tank, steam can be guided into the spiral pipeline through the steam inlet valve through the high-temperature steam engine, so that the interior of the fermentation tank cylinder is rapidly heated, condensed water generated in the spiral pipeline can be discharged into the second water tank through the water inlet valve, a water body can be guided into the spiral pipeline through the water inlet valve through the water pump, so that the interior of the fermentation tank cylinder is cooled, and redundant water can be discharged into the first water tank through the discharge valve;
6. the combined stirring rake can be conveniently disassembled into a plurality of parts, so that the combined stirring rake is convenient for users to disassemble, replace and maintain;
7. according to the invention, the spiral stirring mechanism is arranged on the driven rotating shaft, so that the materials in the lower tank body can be driven to turn upwards when the spiral stirring mechanism rotates clockwise, the materials can be conveniently and rapidly stirred, and the materials in the lower tank body can be driven to move downwards when the spiral stirring mechanism rotates anticlockwise, so that the materials can be conveniently discharged.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 shows a schematic overall structure according to an embodiment of the invention;
FIG. 2 is a schematic diagram showing the structure of a fermenter body according to an embodiment of the present invention;
FIG. 3 is a schematic view showing an internal structure of an upper tank according to an embodiment of the present invention;
FIG. 4 shows a top view of a multi-pass distribution pipe according to an embodiment of the invention;
FIG. 5 shows a top view of a fermenter cylinder according to an embodiment of the present invention;
FIG. 6 is a schematic front view of a fermenter cylinder according to an embodiment of the present invention;
FIG. 7 shows a schematic cross-sectional view of a fermenter cylinder according to an embodiment of the present invention;
FIG. 8 shows a schematic diagram of the control of a fermenter cylinder according to an embodiment of the present invention;
FIG. 9 is a schematic structural view illustrating a base shaft of a combined rake according to an embodiment of the present invention;
FIG. 10 is a schematic sectional view showing the positioning base of the combined rake according to the embodiment of the present invention;
FIG. 11 is a schematic sectional view showing a stirring assembly of the combined rake according to the embodiment of the present invention;
FIG. 12 is a schematic sectional view of a positioning sleeve of a combined rake according to an embodiment of the present invention;
FIG. 13 is a schematic cross-sectional view illustrating a fastening member of the combined rake according to the embodiment of the present invention;
FIG. 14 is a schematic view showing an inner structure of a lower can body according to an embodiment of the present invention;
1. a fermenter main body; 10. feeding the tank body; 100. a feed inlet; 101. an exhaust port; 102. a stirring motor; 103. a flange plate of the upper tank body; 104. an output shaft; 105. a coupling plate; 106. connecting latch; 107. an electron beam emitter; 108. a conical material guide mechanism; 109. a feed pipe; 1010. a discharge pipe; 11. a fermentation cylinder body; 110. an upper flange plate; 111. a lower flange plate; 112. a stirring shaft; 113. a combined stirring rake; 1130. a base shaft; 1131. a through hole; 1132. a positioning base; 1133. positioning holes; 1134. a sleeve; 1135. a stirring rod; 1136. a positioning column; 1137. an annular projection; 1138. a positioning sleeve; 1139. a stirring plate; 11310. an annular positioning groove; 11311. a fastener; 11312. a threaded hole; 114. an upper transmission plate; 115. a lower drive plate; 116. mounting a latch; 117. a lower latch; 118. a helical conduit; 119. a housing; 1110. a steam inlet valve; 1111. a discharge valve; 1112. a water inlet valve; 12. a tank body is arranged; 120. a flange of the lower tank body; 121. a discharge pipe; 122. a driven rotating shaft; 123. a driven plate; 124. a driven latch; 125. a stirring blade;
2. a support frame; 20. a hydraulic press; 21. a connecting plate; 22. a hydraulic cylinder; 23. an electric rail;
24. a slider; 25. a connecting rod; 3. an electric cabinet; 4. a temperature controller; 5. a temperature monitor;
6. a high temperature steam engine; 7. a water pump; 8. a first water tank; 9. a second water tank.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 13, an integrated device for processing and fermenting feed by using corncobs as raw materials comprises a fermentation tank main body 1, wherein the fermentation tank main body 1 comprises an upper tank body 10, a plurality of groups of fermentation tank cylinder bodies 11 positioned below the upper tank body 10, and a lower tank body 12 positioned at the lowest part of the fermentation tank cylinder bodies 11.
The fermentation tank is characterized in that the upper tank body 10 is downward in opening, an upper tank body flange plate 103 is connected to the lower edge of the upper tank body 10, the fermentation tank cylinder body 11 is of a cylindrical structure, an upper flange plate 110 is connected to the upper portion of the fermentation tank cylinder body 11, a lower flange plate 111 is connected to the lower portion of the fermentation tank cylinder body 11, an opening of the lower tank body 12 is upward, a lower tank body flange plate 103 is connected to the upper edge of the lower tank body 12, the upper tank body 10 and the fermentation tank cylinder body 11 are in bolted connection through the upper tank body flange plate 103 and the upper flange plate 110, two adjacent sets of fermentation tank cylinder bodies 11 are in bolted connection through the upper flange plate 110 and the lower flange plate 111, and the fermentation tank cylinder body 11 and the lower tank body 12 are in bolted connection through the lower flange plate 111 and the lower tank body flange plate 120.
As shown in fig. 3, a feeding port and an exhaust port 101 are arranged on one side of the top of the upper tank 10, a stirring motor 102 is installed in the middle of the top of the upper tank 10, an output shaft 104 of the stirring motor 102 passes through the upper portion of the upper tank 10 and extends into the upper tank 10, a connecting plate 105 is connected to the lower end of the output shaft 104, a plurality of connecting teeth 106 are connected to the lower surface of the connecting plate 105, a vertically arranged stirring shaft 112 is arranged on the inner side of the fermentation tank barrel 11, a combined stirring rake 113 is connected to the side surface of the stirring shaft 112, the stirring shaft 112 is supported by a sealed rotation supporting mechanism, the sealed rotation supporting mechanism is connected to the inner wall of the fermentation tank barrel 11 through a bracket, an upper transmission plate 114 is connected to the upper end of the stirring shaft 112, an upper tooth 116 is connected to the upper surface of the upper transmission plate 114, and the upper tooth 116 is matched with the connecting teeth 106, the lower extreme of (mixing) shaft 112 is connected with down driving plate 115, the lower surface of driving plate 115 is connected with down latch 117, the inboard of the jar body 12 is equipped with driven axis of rotation 122 down, the upper end of driven axis of rotation 122 is connected with driven plate 123, the upper surface of driven plate 123 is connected with driven latch 124, the driven latch 124 of driven plate 123 with be located the cooperation of the lower latch 117 of the first fermentation cylinder barrel 11 in driven plate 123 top.
The lower part of the inner side of the upper tank 10 is provided with a plurality of groups of electron beam emitters 107 radiating upwards, the electron beam emitters 107 are supported by emitter supports, and the emitter supports are connected with the inner wall of the upper tank 10.
It should be noted that the emitter support has a simple structure, is only used for supporting the electron beam emitter 107, and may be a single support rod, and the support rod is connected to the inner wall of the upper tank 10.
As shown in fig. 4, a multi-way material distributing pipe is arranged on the inner side of the upper tank 10, the multi-way material distributing pipe includes a feeding pipe 109 and at least one discharging pipe 1010, the feeding pipe 109 is connected to the feeding port 100, the discharging pipe 1010 discharges materials downwards, a conical material guiding mechanism 108 is arranged on the lower portion of each discharging pipe 1010, the conical tip of each conical material guiding mechanism 108 faces upwards, the electron beam emitter 107 is arranged below each conical material guiding mechanism 108, and the lower portion of each conical material guiding mechanism 108 is connected to the emitter support. The multi-way material distributing pipe exemplarily comprises a feeding pipe 109 and two groups of discharging pipes 1010, the feeding pipe 109 is connected with the feeding port 100, the two discharging pipes 1010 discharge materials downwards, the output shaft 104 is located between the two discharging pipes 1010, a conical material guiding mechanism 108 is arranged at the lower part of each discharging pipe 1010, the conical tip of each conical material guiding mechanism 108 faces upwards, a plurality of electron beam emitters 107 which radiate upwards are arranged below each conical material guiding mechanism 108, and the conical material guiding mechanisms 108 and the electron beam emitters 107 are supported by emitter supports.
As shown in fig. 1 and 5, a cylinder separation lifting mechanism is arranged on the outer side of the fermentation tank main body 1, the cylinder separation lifting mechanism comprises a support frame 2, an electric rail 23, a slider 24 and a hydraulic cylinder 22, the slider 24 is connected with the side surface of the fermentation tank cylinder 11 through a connecting rod 25, each fermentation tank cylinder 11 corresponds to at least four groups of sliders 24, the slider 24 is arranged on the electric rail 23 in a sliding manner, each fermentation tank cylinder 11 corresponds to two groups of electric rails 23, the electric rails 23 are arranged in parallel and are located on the same horizontal plane, the fermentation tank cylinder 11 is located between the electric rails 23, at least two groups of hydraulic cylinders 22 are arranged on the lower portion of each group of electric rails 23, and the hydraulic cylinders 22 are arranged on the support frame 2.
The side surface of the upper tank body 10 is connected with a hydraulic machine 20 which is jacked up along the vertical direction, the fixed part of the hydraulic machine 20 is connected with the support frame 2, and the movable part of the hydraulic machine 20 is connected with the side surface of the upper tank body 10 through a connecting plate 21. The upper tank 10 is topped by a hydraulic press 20.
As shown in fig. 6 and 7, a spiral pipe 118 is wound on the outer side of the fermenter cylinder 11, an insulating net is wrapped on the outermost layer of the spiral pipe 118, a housing 119 is provided on the outer side of the insulating net, the upper and lower parts of the housing 119 are respectively connected with the upper flange plate 110 and the lower flange plate 111, one end of the upper part of the spiral pipe 118 passes through the housing 119 and is connected with a discharge valve 1111 and a steam inlet valve 1110, and one end of the lower part of the spiral pipe 118 passes through the housing 119 and is connected with a water inlet valve 1112.
It should be noted that an electric cabinet 3 is arranged on one side of the fermentation tank main body 1, a temperature monitor 5 is mounted on the lower tank body 12, and the temperature monitor 5 is used for detecting the internal temperature of the fermentation tank main body 1; the inside temperature controller 4 that sets up of electric cabinet 3 is connected with temperature monitor 5 through temperature controller 4's signal input part, acquires the inside temperature of current fermentation cylinder main part 1.
As shown in fig. 8, the exhaust valve 1111 is connected to the first water tank through a drain pipe, the inlet valve 1112 is connected to the outlet of the water pump 7, the inlet of the water pump 7 is connected to the second water tank through a water inlet pipe, the steam inlet valve 1110 is connected to the steam outlet of the high temperature steam engine 6 through a heat insulation pipe, and both the high temperature steam engine 6 and the water pump 7 are connected to the signal output terminal of the temperature controller 4 in the electric cabinet 3. After the temperature controller 4 is activated, the temperature may be set by the temperature controller 4. When the temperature in the fermentation tank main body 1 is higher than the set temperature, the water pump 7 can be started to pump water, and meanwhile, the water inlet valve 1112 and the water outlet valve 1111 are opened, so that the temperature of the fermentation tank barrel 11 is reduced by introducing the water into the spiral pipeline 118; if the temperature inside the fermenter body 1 is lower than the predetermined temperature, the high temperature steam is introduced into the spiral pipe 118 by starting the high temperature steam engine 6, the steam inlet valve 1110 and the water inlet valve 1112, so as to heat the fermenter body 1. Thereby controlling the internal temperature of the fermenter body 1. And the condensed water generated in the spiral pipe 118 is discharged into the second water tank through the water inlet valve 1112, it should be noted that the water pump 7 should adopt a water pumping device without a reverse flow preventing function, so as to prevent the condensed water from entering the second water tank 9 through the water pump 7.
The lower surface of the connecting plate 105 and the lower surface of the upper tank body flange plate 103 are in the same horizontal plane, and a positioning bulge is connected at the center of the circle of the lower surface of the connecting plate 105.
The upper surface of the upper transmission plate 114 and the upper surface of the upper flange plate 110 are located on the same horizontal plane, the lower surface of the lower transmission plate 115 and the lower surface of the lower flange plate 111 are located on the same horizontal plane, the circle center position of the upper surface of the upper transmission plate 114 is downwards recessed to form a positioning groove, the positioning groove corresponds to the positioning protrusion, the circle center position of the lower surface of the lower transmission plate 115 is downwards protruded to form a positioning block, and the positioning block is matched with the positioning groove.
The upper surface of the driven plate 123 and the upper surface of the lower tank body flange plate 120 are located on the same horizontal plane, the circle center position of the upper surface of the driven plate 123 is recessed downwards to form a positioning groove, and the positioning groove is matched with the positioning block.
It should be noted that the positioning groove, the positioning protrusion, the positioning groove, and the positioning block are all marked in the drawings.
The matching of the positioning protrusion and the positioning groove facilitates the connection plate 105 to correspond to the upper transmission plate 114 of the fermentation cylinder 11, the matching of the positioning groove and the positioning block facilitates the lower transmission plate 115 to correspond to the upper transmission plate 114, and similarly, the matching of the positioning block and the positioning groove facilitates the quick matching of the lower transmission plate 115 and the driven plate 123. Moreover, because the lower surface of the connecting plate 105 is at the same level with the lower surface of the upper tank flange 103, and the upper surface of the upper transmission plate 114 is at the same level with the upper surface of the upper flange 110, when the upper tank 10 and the fermenter casing 11 are matched, the connecting plate 105 and the upper transmission plate 114 can be attached together, and the bolt connection of the upper tank flange 103 and the upper flange 110 is not affected. Similarly, the lower surface of the lower driving plate 115 and the lower surface of the lower flange 111 are located at the same horizontal plane, so that when two adjacent sets of fermenter bodies 11 are mated, the mating of the lower driving plate 115 and the upper driving plate 114 does not affect the bolt connection between the lower flange 111 and the upper flange 110. Similarly, the upper surface of the driven plate 123 and the upper surface of the lower tank flange 120 are located at the same horizontal plane, so that when the fermenter casing 11 is connected with the lower tank 12 in a matching manner, the lower driving plate 115 and the driven plate 123 are attached together without affecting the bolt connection between the lower flange 111 and the lower tank flange 120.
As shown in fig. 9 to 13, the combined stirring rake 113 includes a base rod 1130 connected to the stirring shaft 112, the base rod 1130 is sleeved with a positioning base 1132, a stirring assembly, a positioning sleeve 1138 and a fastening member 11311, the middle portion of the positioning base 1132 is provided with a through hole 1131, the through hole 1131 corresponds to the base rod 1130, one side of the positioning base 1132 is provided with an arc surface matched with the side surface of the stirring shaft 112, and the other side of the positioning base 1132 is provided with a plurality of groups of positioning holes 1133 around the axis of the through hole 1131.
The stirring assembly comprises a sleeve 1134 and a stirring rod 1135 connected and integrally connected to the side surface of the sleeve 1134, a through hole 1131 coaxial with the axis of the sleeve 1134 is arranged in the sleeve 1134, a plurality of groups of positioning columns 1136 arranged around the axis of the through hole 1131 are arranged on one side of the sleeve 1134 close to the positioning base 1132, a plurality of groups of positioning holes 1133 arranged around the axis of the through hole 1131 are arranged on one side of the sleeve 1134 away from the positioning base 1132, the positioning columns 1136 on the sleeve 1134 are matched with the positioning holes 1133 on the positioning base 1132, a through hole 1131 penetrates through the center position of the positioning sleeve 1138, a plurality of groups of positioning columns 1136 arranged around the axis of the through hole 1131 are arranged on one side of the positioning sleeve 1138 close to the sleeve 1134, an annular positioning slot 11310 is arranged on one side of the positioning sleeve 1138 away from the sleeve 1134, and the axis of the annular positioning slot 11310 is coaxial with the axis of the through hole 1131; a threaded hole 11312 is formed in one side of the fastener 11311, which is close to the locating sleeve 1138, the threaded hole 11312 and the through hole 1131 are on the same axis, a thread is formed at one end of the base rod 1130, and the thread at one end of the base rod 1130 is matched with the thread of the threaded hole 11312; an annular protrusion 1137 is arranged on one side, close to the locating sleeve 1138, of the fastener 11311, the axis of the annular protrusion 1137 is coaxial with the axis of the through hole 1131, the annular protrusion 1137 corresponds to the annular locating groove 11310, and one end, far away from the locating sleeve 1138, of the fastener 11311 is connected with the stirring plate 1139.
It should be noted that the distance between the base rod 1130 and the inner wall of the fermenter cylinder 11 is greater than the length of the positioning base 1132, the sleeve 1134, the positioning sleeve 1138, and the fastening member 11311, respectively. Illustratively, the length of the base bar 1130 is 1/3 of the inner wall diameter of the fermenter cylinder 11, since the diameter of the stirring shaft 112 is smaller than the inner diameter of the fermenter cylinder 11, at this time, the base bar 1130 is located at a distance of about 1/6 of the inner diameter of the fermenter cylinder 11 from the inner wall of the fermenter cylinder 11, 1/33 of the positioning base 1132 is located at a length of the inner wall diameter of the fermenter cylinder 11, the stirring assemblies are arranged in 3 groups, the sleeve 1134 of the stirring assembly has a length of 3/33 of the inner diameter of the fermenter, the middle part of each group of sleeve 1134 is vertically connected with three groups of stirring bars 1135 around the axial center of the sleeve 1134, the positioning sleeve 1138 has a length of 1/66 of the inner diameter of the fermenter, the fastener 11311 has a length of 1/33 of the inner diameter of the fermenter cylinder, wherein the internal threaded hole 11312 of the fastener 11311 has a length of 1/66 of the inner diameter of the fermenter cylinder 11.
As shown in fig. 14, a spiral stirring mechanism is connected to the lower end of the driven rotating shaft 122, the spiral stirring mechanism includes a plurality of groups of fan-blade-shaped stirring blades 125, the stirring blades 125 are connected to the driven rotating shaft 122, and the lower tank 12 is made of a heat insulating material.
It should be noted that the outer side of the upper tank 10 is provided with a radiation layer, so as to avoid the radiation of the electron beam emitter 107 from affecting the outer side of the fermenter body 1. When the material distribution device is in actual use, materials are firstly put in through the feeding port, the materials at the feeding port 100 are distributed through the multi-way material distribution pipe, the materials can be conveniently dispersed to the conical material guide mechanisms 108 at different positions, the materials are conveniently radiated by the electron beam emitter 107, and therefore the radiation sterilization effect is guaranteed; the electron beam emitter 107 generates radiation to perform rapid radiation sterilization treatment on the corncob meal and other materials entering from the feed inlet 100, thereby preventing the fermentation work of the corncob meal from being influenced by mixed bacteria.
According to the invention, the fermentation tank main body 1 is divided into the upper tank body 10, the plurality of groups of fermentation tank cylinder bodies 11 and the lower tank body 12, so that when the fermentation tank main body 1 is installed, a proper number of fermentation tank cylinder bodies 11 can be conveniently installed according to the actual required fermentation tank capacity, and the use capacity of the fermentation tank main body 1 is adjusted;
the output shaft 104 in the upper tank body 10 of the invention is in transmission with the upper transmission plate 114 in the fermentation tank cylinder body 11 through the connecting latch 106 of the connecting plate 105, so as to drive the combined stirring rake 113 in the fermentation tank cylinder body 11 to rotate, the adjacent two groups of fermentation tank cylinder bodies 11 are in transmission through the lower transmission plate 115 and the upper transmission plate 114, so as to drive the combined stirring rake 113 in all the fermentation tank cylinder bodies 11 to rotate, and the fermentation tank cylinder body 11 is in transmission with the driven rotating shaft 122 in the lower tank body 12 through the lower transmission plate 115, so as to drive the spiral stirring mechanism to rotate;
according to the invention, after the upper tank body 10 is jacked up by the hydraulic press 20, the fermentation tank cylinder body 11 which needs to be moved out from the lower part of the upper tank body 10 can be moved out by the hydraulic cylinder 22 and the electric track 23, and after the fermentation tank cylinder body 11 is moved out, the fermentation tank cylinder body 11 can be conveniently inspected and maintained. Specifically, when the fermentation tank body needs to be moved out, the fermentation tank cylinder body or the upper tank body 10 above the fermentation tank cylinder body needs to be moved upwards firstly. For example, if the uppermost fermenter cylinder 11 needs to be removed, the upper tank 10 needs to be jacked up by the hydraulic press 20, then the fermenter cylinder 11 to be removed is jacked up by the hydraulic cylinder 22, and then the slide block 24 is moved to the left by the electric rail 23, so that the fermenter cylinder 11 to be removed can be removed; the operation of moving the fermenter drum 11 back to the lower part of the upper tank 10 is reversed from the above-described operation sequence. If the fermenter cylinder 11 to be removed is not the uppermost fermenter cylinder 11, all the fermenter cylinders 11 above the fermenter cylinder 11 to be removed and the upper tank 10 need to be jacked up, and then the fermenter cylinder 11 to be removed is jacked up and removed by the cooperation of the electric rail 23 and the slider 24, and likewise, the operation when the fermenter cylinder 11 is moved back is reversed from the above operation.
According to the invention, steam can be introduced into the spiral pipeline 118 through the steam inlet valve 1110 by the high-temperature steam engine 6, so that the interior of the fermentation tank cylinder 11 can be rapidly heated, condensed water generated in the spiral pipeline 118 can be discharged into the second water tank through the water inlet valve 1112, and water can be introduced into the spiral pipeline 118 through the water inlet valve 1112 by the water pump 7, so that the interior of the fermentation tank cylinder 11 can be cooled, and excess water can be discharged into the first water tank through the discharge valve 1111;
the combined stirring rake 113 of the invention can be conveniently disassembled into a plurality of parts, thereby facilitating the disassembly, replacement and maintenance of users;
according to the invention, the spiral stirring mechanism is arranged on the driven rotating shaft 122, so that the materials in the lower tank body 12 can be driven to turn upwards when the spiral stirring mechanism rotates clockwise, the materials can be stirred quickly, and the materials in the lower tank body 12 can be driven to move downwards when the spiral stirring mechanism rotates anticlockwise, so that the materials can be discharged through the discharge pipe 121 at the lowest part of the lower tank body 12 conveniently.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (9)
1. The integrated device for manufacturing, processing and fermenting feed by taking corncobs as raw materials is characterized by comprising a fermentation tank main body (1), wherein the fermentation tank main body (1) comprises an upper tank body (10), a plurality of groups of fermentation tank cylinder bodies (11) positioned below the upper tank body (10) and a lower tank body (12) positioned below the lowest part of the fermentation tank cylinder bodies (11);
the opening of the upper tank body (10) is downward, the lower edge of the upper tank body (10) is connected with an upper tank body flange plate (103), the fermentation cylinder body (11) is of a cylindrical structure, the upper part of the fermentation cylinder body (11) is connected with an upper flange plate (110), the lower part of the fermentation cylinder body (11) is connected with a lower flange plate (111), the opening of the lower tank body (12) is upward, the upper edge of the lower tank body (12) is connected with a lower tank body flange plate (120), the upper tank body (10) is connected with the fermentation tank cylinder bodies (11) through an upper tank body flange plate (103) and an upper flange plate (110) by bolts, two adjacent groups of fermentation tank cylinder bodies (11) are connected through the upper flange plate (110) and a lower flange plate (111) by bolts, the fermentation tank cylinder body (11) is connected with the lower tank body (12) through a lower flange plate (111) and a lower tank body flange plate (120) through bolts;
the fermentation tank comprises an upper tank body (10), wherein a feeding port and an exhaust port (101) are formed in one side of the top of the upper tank body (10), a stirring motor (102) is installed in the middle of the top of the upper tank body (10), an output shaft (104) of the stirring motor (102) penetrates through the upper portion of the upper tank body (10) and extends into the upper tank body (10), a connecting plate (105) is connected to the lower end of the output shaft (104), the lower surface of the connecting plate (105) is connected with a plurality of clamping teeth (106), a vertically arranged stirring shaft (112) is arranged on the inner side of a fermentation tank body (11), a combined stirring rake (113) is connected to the side surface of the stirring shaft (112), the stirring shaft (112) is supported by a sealed rotary supporting mechanism, the sealed rotary supporting mechanism is connected with the inner wall of the fermentation tank body (11) through a support, and an upper transmission plate (114) is connected to the upper end of the stirring shaft (112), the upper surface of the upper transmission plate (114) is connected with upper clamping teeth (116), the upper clamping teeth (116) are matched with the connecting clamping teeth (106), the lower end of the stirring shaft (112) is connected with a lower transmission plate (115), the lower surface of the lower transmission plate (115) is connected with lower clamping teeth (117), the inner side of the lower tank body (12) is provided with a driven rotating shaft (122), the upper end of the driven rotating shaft (122) is connected with a driven plate (123), the upper surface of the driven plate (123) is connected with driven clamping teeth (124), and the driven clamping teeth (124) of the driven plate (123) are matched with the lower clamping teeth (117) of the first fermentation tank body (11) above the driven plate (123);
a plurality of groups of electron beam emitters (107) radiating upwards are arranged at the lower part of the inner side of the upper tank body (10), the electron beam emitters (107) are supported by emitter supports, and the emitter supports are connected with the inner wall of the upper tank body (10);
the outer side of the fermentation tank main body (1) is provided with a cylinder body separating and lifting mechanism which comprises a supporting frame (2), an electric track (23), a sliding block (24) and a hydraulic cylinder (22), the sliding blocks (24) are connected with the side surfaces of the fermentation tank cylinder bodies (11) through connecting rods (25), each group of fermentation tank cylinder bodies (11) corresponds to at least four groups of sliding blocks (24), the sliding blocks (24) are arranged on the electric tracks (23) in a sliding manner, each set of fermentation tank cylinder body (11) corresponds to two sets of electric tracks (23), the two sets of electric tracks (23) are arranged in parallel and are positioned on the same horizontal plane, the fermentation tank cylinder body (11) is positioned between the two groups of electric tracks (23), at least two groups of hydraulic cylinders (22) are arranged at the lower part of each group of electric tracks (23), and the hydraulic cylinders (22) are arranged on the support frame (2);
the side face of the upper tank body (10) is connected with a hydraulic machine (20) which is jacked up along the vertical direction, a fixed part of the hydraulic machine (20) is connected with the support frame (2), and a movable part of the hydraulic machine (20) is connected with the side face of the upper tank body (10) through a connecting plate (21).
2. The integrated device for preparing, treating and fermenting feed by taking corncobs as raw materials according to claim 1, wherein a plurality of discharge pipes are arranged on the inner side of the upper tank body (10), each discharge pipe comprises a feeding pipe (109) and at least one discharge pipe (1010), the feeding pipe (109) is connected with the feeding port (100), the discharge pipes (1010) discharge materials downwards, a conical material guide mechanism (108) is arranged on the lower portion of each discharge pipe (1010), the conical tip of the conical material guide mechanism (108) faces upwards, the electron beam emitter (107) is arranged below the conical material guide mechanism (108), and the lower portion of the conical material guide mechanism (108) is connected with the emitter support.
3. The integrated device for preparing, treating and fermenting feed by taking corncobs as raw materials according to claim 2, wherein the multi-way material distribution pipe comprises a feeding pipe (109) and two groups of discharging pipes (1010), the feeding pipe (109) is connected with the feeding port (100), the two discharging pipes (1010) discharge downwards, the output shaft (104) is positioned between the two discharging pipes (1010), the lower parts of the discharging pipes (1010) are respectively provided with a conical material guide mechanism (108), the conical tip of the conical material guide mechanism (108) faces upwards, a plurality of electron beam emitters (107) radiating upwards are arranged below the conical material guide mechanism (108), and the conical material guide mechanism (108) and the electron beam emitters (107) are supported by emitter supports.
4. The integrated apparatus for preparing, treating and fermenting fodder from corncobs as raw material according to claim 1, wherein the fermenter drum (11) is provided with a spiral pipe (118) wound on the outside, the outermost layer of the spiral pipe (118) is wrapped with a heat insulation net, the outside of the heat insulation net is provided with a housing (119), the upper part and the lower part of the housing (119) are respectively connected with the upper flange (110) and the lower flange (111), one end of the upper part of the spiral pipe (118) passes through the housing (119) and is connected with a discharge valve (1111) and a steam inlet valve (1110), and one end of the lower part of the spiral pipe (118) passes through the housing (119) and is connected with a water inlet valve (1112).
5. The integrated device for corn cob based processing and feed fermentation as claimed in claim 4, wherein an electric cabinet (3) is arranged on one side of the fermentation tank main body (1), a temperature controller (4) is arranged in the electric cabinet (3), a temperature monitor (5) is mounted on the lower tank body (12), the temperature monitor (5) is used for detecting the internal temperature of the fermentation tank main body (1), and the signal input end of the temperature controller (4) is connected with the temperature monitor (5);
the exhaust valve (1111) is connected to the first water tank (8) through a drain pipe, the water inlet valve (1112) is communicated to a water outlet of the water pump (7), a water inlet of the water pump (7) is communicated to the second water tank (9) through a water inlet pipe, the steam inlet valve (1110) is communicated to a steam outlet of the high-temperature steam engine (6) through a heat insulation pipe, and the exhaust valve (1111), the water pump (7), the steam inlet valve (1110), the water inlet valve (1112) and the high-temperature steam engine (6) are all connected with a signal output end of the temperature controller (4).
6. The integrated device for manufacturing, processing and fermenting feed by taking corncobs as raw materials according to claim 1, characterized in that the lower surface of the connecting plate (105) and the lower surface of the flange plate (103) of the upper tank body are in the same horizontal plane, and a positioning bulge is connected at the center of the circle of the lower surface of the connecting plate (105);
the upper surface of the upper transmission plate (114) and the upper surface of the upper flange plate (110) are positioned on the same horizontal plane, the lower surface of the lower transmission plate (115) and the lower surface of the lower flange plate (111) are positioned on the same horizontal plane, the circle center position of the upper surface of the upper transmission plate (114) is downwards recessed to form a positioning groove, the positioning groove corresponds to the positioning protrusion, the circle center position of the lower surface of the lower transmission plate (115) is downwards protruded to form a positioning block, and the positioning block is matched with the positioning groove;
the upper surface of the driven plate (123) and the upper surface of the lower tank body flange plate (120) are located on the same horizontal plane, the circle center of the upper surface of the driven plate (123) is downwards sunken to form a positioning groove, and the positioning groove is matched with the positioning block.
7. The integrated device for manufacturing, processing and fermenting feed by taking corncobs as raw materials according to claim 1, wherein the combined stirring rake (113) comprises a base rod (1130) connected with the stirring shaft (112), a positioning base (1132), a stirring assembly, a positioning sleeve (1138) and a fastening piece (11311) are sleeved on the base rod (1130), a through hole (1131) is formed in the middle of the positioning base (1132), the through hole (1131) corresponds to the base rod (1130), an arc surface matched with the side surface of the stirring shaft (112) is formed on one side of the positioning base (1132), and a plurality of groups of positioning holes (1133) are formed in the other side of the positioning base (1132) around the axis of the through hole (1131);
the stirring assembly comprises a sleeve (1134) and a stirring rod (1135) connected with the side face of the sleeve (1134) in an integrated manner, wherein a through hole (1131) coaxial with the axis of the sleeve (1134) is formed in the sleeve (1134), one side of the sleeve (1134) close to the positioning base (1132) is provided with a plurality of positioning columns (1136) arranged around the axis of the through hole (1131), one side of the sleeve (1134) far away from the positioning base (1132) is provided with a plurality of positioning holes (1133) arranged around the axis of the through hole (1131), the positioning columns (1136) on the sleeve (1134) are matched with the positioning holes (1133) on the positioning base (1132), the circle center position of the positioning sleeve (1138) penetrates through the through hole (1131), one side of the positioning sleeve (1138) close to the sleeve (1134) is provided with a plurality of positioning columns (1136) arranged around the axis of the through hole (1131), one side of the positioning sleeve (1138) far away from the sleeve (1134) is provided with an annular positioning groove (11310), the axis of the annular positioning groove (11310) is coaxial with the axis of the through hole (1131); a threaded hole (11312) is formed in one side, close to the locating sleeve (1138), of the fastening piece (11311), the threaded hole (11312) and the through hole (1131) are on the same axis, a thread is formed in one end of the base rod (1130), and the thread at one end of the base rod (1130) is matched with the thread of the threaded hole (11312); fastener (11311) are equipped with annular protrusion (1137) near one side of position sleeve (1138), the axle center of annular protrusion (1137) is coaxial with the axle center of through-hole (1131), annular protrusion (1137) correspond with annular positioning groove (11310), stirring board (1139) is connected to the one end that position sleeve (1138) was kept away from in fastener (11311).
8. The integrated device for preparing, treating and fermenting a feed using corncobs as a raw material according to claim 1, wherein a spiral stirring mechanism is connected to a lower end of the driven rotating shaft (122), the spiral stirring mechanism comprises a plurality of groups of fan-shaped stirring blades (125), the stirring blades (125) are connected with the driven rotating shaft (122), and the lower tank body (12) is made of a heat-insulating material.
9. The integrated apparatus for corn cob based processing and fermented feed as claimed in claim 1, wherein the outer side of the upper tank body (10) is provided with a radiation layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910693854.5A CN110331093B (en) | 2019-07-30 | 2019-07-30 | Integrated device for making, treating and fermenting feed by taking corncobs as raw materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910693854.5A CN110331093B (en) | 2019-07-30 | 2019-07-30 | Integrated device for making, treating and fermenting feed by taking corncobs as raw materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110331093A CN110331093A (en) | 2019-10-15 |
| CN110331093B true CN110331093B (en) | 2022-07-19 |
Family
ID=68148149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910693854.5A Active CN110331093B (en) | 2019-07-30 | 2019-07-30 | Integrated device for making, treating and fermenting feed by taking corncobs as raw materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110331093B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110590424B (en) * | 2019-10-18 | 2022-03-08 | 湘潭大学 | Ventilated automatic quick compost bin |
| CN116970465B (en) * | 2023-09-20 | 2023-12-19 | 深圳市第二人民医院(深圳市转化医学研究院) | Energy-saving fermentation device for producing polypeptide drugs |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1626645A (en) * | 2003-09-04 | 2005-06-15 | 海杰内科技公司 | Automated biological growth and dispensing system |
| CN106701563A (en) * | 2017-01-24 | 2017-05-24 | 郑州良源分析仪器有限公司 | Full-automatic control multifunctional solid-state fermentation tank |
| WO2017111269A1 (en) * | 2015-12-24 | 2017-06-29 | 씨제이제일제당 (주) | Continuous fermentation device |
| CN208200914U (en) * | 2018-03-27 | 2018-12-07 | 广东格物生物科技有限公司 | Horizontal fermentor and probiotic production system |
| CN208532807U (en) * | 2018-07-09 | 2019-02-22 | 刘梦琪 | A kind of intelligence fermentor |
-
2019
- 2019-07-30 CN CN201910693854.5A patent/CN110331093B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1626645A (en) * | 2003-09-04 | 2005-06-15 | 海杰内科技公司 | Automated biological growth and dispensing system |
| WO2017111269A1 (en) * | 2015-12-24 | 2017-06-29 | 씨제이제일제당 (주) | Continuous fermentation device |
| CN106701563A (en) * | 2017-01-24 | 2017-05-24 | 郑州良源分析仪器有限公司 | Full-automatic control multifunctional solid-state fermentation tank |
| CN208200914U (en) * | 2018-03-27 | 2018-12-07 | 广东格物生物科技有限公司 | Horizontal fermentor and probiotic production system |
| CN208532807U (en) * | 2018-07-09 | 2019-02-22 | 刘梦琪 | A kind of intelligence fermentor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110331093A (en) | 2019-10-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110331093B (en) | Integrated device for making, treating and fermenting feed by taking corncobs as raw materials | |
| CN107873552A (en) | A kind of automatic feeder with mixed fodder and cleaning excrement function | |
| CN213113270U (en) | Saccharification tank | |
| CN217025968U (en) | Biomass-based high-efficiency carbon source production combined equipment | |
| CN207159210U (en) | A kind of straw methane fermentation equipment | |
| CN213416806U (en) | Beer fermentation device | |
| CN211445738U (en) | Dry anaerobic fermentation device for solid waste | |
| CN111424451B (en) | High-concentration hydrapulper for treating papermaking plant fibers | |
| CN210964937U (en) | Raw materials processingequipment is used in fertile production of biological fungus | |
| CN219824168U (en) | Fodder fermentation cylinder | |
| CN220047778U (en) | Fertilizer mixing arrangement is made to facility vegetables straw | |
| CN221714202U (en) | Feeding and discharging control mechanism | |
| CN221931252U (en) | Raspberry jam sterilization apparatus | |
| CN220887487U (en) | Fodder fermenting installation | |
| CN220788571U (en) | Automatic fodder fermenting installation of temperature regulation | |
| CN221846878U (en) | Chemical equipment stirring device with cooling function | |
| CN221593412U (en) | Rotary air duct for compound fertilizer particles | |
| CN111960872B (en) | Organic solid waste fermentation equipment | |
| CN220380071U (en) | Protein solution cooling device | |
| CN221619274U (en) | Bone system calcium hydrophosphate lime emulsification device | |
| CN221615906U (en) | Feed delivery and transportation equipment for beef cattle farm | |
| CN220635160U (en) | Biomass raw material sorting device | |
| CN220245986U (en) | Fermentation tank for preparing organic fertilizer from straw | |
| CN215428751U (en) | Smash stirring integral type processingequipment | |
| CN212077465U (en) | Heating and heat-preserving groove body for novel high-concentration hydraulic pulper |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |