A kind of preparation method of nylon resin
Technical field
The invention belongs to nylon material technical field, in particular to a kind of preparation method of nylon resin.
Background technique
The existing resin for preparing nylon powder is mainly modified by nylon 11, nylon 12, nylon 610 modified resin, nylon 612
Resin or nylon 1010 or the preparation of Nylon 1012 modified resin, due to foreign technology monopolization, the country lacks former for nylon 11, nylon 12
Material can only be prepared by nylon 610 modified resin, nylon 612 modified resin or nylon 1010 or Nylon 1012 modified resin, and state
The preparation of interior nylon resin generallys use hexamethylene diamine and is modified to it, to reduce the fusing point of nylon resin, meets nylon powder application
Requirement.However, in recent years, since the production technology of the raw material of hexamethylene diamine oneself two eyeballs is only grasped by external several companies,
Additionally, due to uncontrollable factor, price remains high for a long time, and product supplies frequent fluctuation, the timely confession to nylon powder resin
Certain difficulty should be brought, unfavorable situation out of stock in spite of rising price is caused.
Summary of the invention
The technical issues of solution: the application is mainly to propose a kind of preparation method of nylon resin, is solved in the prior art
Existing foreign technology monopolization, the country lack raw material and the price technical problems such as high for a long time, are easy to get with raw material, cost
Low, function admirable is convenient for the characteristics of preparing.
Technical solution:
A kind of preparation method of nylon resin, includes the following steps:
Step 1: weighing pentanediamine by mass fraction proportion: diacid: caprolactam=(24 ~ 32): (54 ~ 65): (5 ~ 20);
Step 2: pentanediamine, diacid and caprolactam are uniformly mixed to obtain mixture, addition mixture total mass 2.1-7.5%'s
Additive;
Step 3: mixture and additive are uniformly mixed, autoclave, sealing are put into, air in kettle is arranged in nitrogen displacement
Out, inflated with nitrogen is to 0.05-0.2MPa, and heating, when material temperature rises to 200 DEG C or more, pressure starts heat-insulation pressure keeping when reaching 1.2MPa,
Time 2 h;
Step 4: then uniformly letting out pressure to normal pressure in 2 hours, and keep the temperature 2 hours under normal pressure;
Step 5: being filled with nitrogen to 0.2MPa, outlet valve is opened, material, which is infused, takes the lead, cold rinse bank, pelleter pelletizing, through vacuum
Drying is to get finished product.
As a preferred technical solution of the present invention: the diacid in the first step is in decanedioic acid and dodecanedioic acid
One or two.
As a preferred technical solution of the present invention: diacid is decanedioic acid, the pentanediamine: the last of the ten Heavenly stems two in the first step
Acid: the mass fraction proportion of caprolactam is (26 ~ 32): (54 ~ 63): (5 ~ 20).
As a preferred technical solution of the present invention: in the first step diacid be dodecanedioic acid, the pentanediamine:
Dodecanedioic acid: the mass fraction proportion of caprolactam is (24 ~ 30): (56 ~ 65): (5 ~ 20).
As a preferred technical solution of the present invention: mixing velocity is 1000-1500r/min in the second step, is mixed
The conjunction time is 3-5min, and mixing velocity is 1500-2000r/min in third step, incorporation time 2-4min, pressure release in the 4th step
Speed is 0.05-0.15MPa/10min, is dried under vacuum to moisture content < 0.5% in the 5th step.
As a preferred technical solution of the present invention: additive is antioxidant, brightener, at surface in the second step
Manage agent and molecular weight regulator.
As a preferred technical solution of the present invention: the antioxidant is compound antioxidant, is by mass fraction proportion
Phosphorous acid: antioxidant 1010: irgasfos 168=(1 ~ 5): (5 ~ 10): (5 ~ 10), additional amount are the 1 ~ 3% of mixture total mass.
As a preferred technical solution of the present invention: the brightener is compounding brightener, is by mass fraction proportion
Acrylate leveling agent: styrax: calcium stearate=(0.1 ~ 0.5): (1 ~ 5): (1 ~ 5), additional amount are mixture total mass
0.5~2%。
As a preferred technical solution of the present invention: the surface treating agent is amino modified or polyether-modified water-soluble
Property silicone oil, additional amount be mixture total mass 0.5 ~ 2%.
As a preferred technical solution of the present invention: the molecular weight regulator is benzoic acid, and additional amount is mixture
The 0.1 ~ 0.5% of gross mass.
The utility model has the advantages that the preparation method of herein described nylon resin is compared with the prior art by using the above technical solution,
It has following technical effect that
1, the pentanediamine prepared using biofermentation technique realizes whole production domesticization of synthetic nylon resin raw material, not only Buddhist nun
The performance of imperial resin than originally gets a promotion, and also reduces production cost, it is ensured that raw material it is in liberal supply.
2, it is easy to get with raw material, at low cost, function admirable is convenient for the characteristics of preparing.
3,170 ~ 188 DEG C of product fusing point, melt index (230 DEG C, 2.16kg): 36-45 grams/10 minutes, (shore was hard for hardness
Degree): 70-78, elongation at break: 400-500%, toughness: batten doubling is continuous, resilience: after batten doubling, unclamping, batten is multiple
It is former.
4, tensile strength 60-80MPa, bending strength 80-100MPa, notch impact strength 50-60J/m, wearability and resistance to
Acid and alkali corrosion performance is good, and wearability coefficient of friction is high lower than 0.18, PV value, and Taber Abrasion 1.5-3.5mg/1000 times passes through
DIN53754 measures abrasion loss 1.5-3.5mg, and self-lubrication is good and salt spray resistance, oil resistant, resistance to -60 DEG C of low temperature.
Specific embodiment
Below with reference to embodiment, the present invention will be further described.
Embodiment 1
A kind of preparation method of nylon resin, includes the following steps:
Step 1: weighing 78 kilograms of pentanediamine by mass fraction proportion, 162 kilograms of decanedioic acid, 60 kilograms of caprolactam, resist
4.5 kilograms of oxygen agent, 1.5 kilograms of brightener, 1 kilogram of amido silicon oil, 600 grams of benzoic acid, the antioxidant by 500 grams of phosphorous acid,
Antioxidant 1010 is 2 kilograms and irgasfos 168 is 2 kilograms and compounds that the brightener is by 500 grams of calcium stearate, acrylic acid
500 grams and 500 grams of styrax of ester levelling agent compound;
Step 2: pentanediamine, decanedioic acid and caprolactam are uniformly mixed to obtain mixture, mixing velocity 1000-1500r/
Min, incorporation time 3-5min, addition antioxidant, brightener, amido silicon oil and benzoic acid;
Step 3: mixture, antioxidant, brightener, amido silicon oil and benzoic acid are uniformly mixed, mixing velocity 1500-
2000r/min, incorporation time 2-4min, put into autoclave, sealing, and nitrogen displacement air in kettle is discharged, inflated with nitrogen
To 0.2MPa, heating, when material temperature rises to 200 DEG C or more, pressure starts heat-insulation pressure keeping, time 2 h when reaching 1.2MPa;
Step 4: then uniformly letting out pressure in 2 hours to normal pressure, pressure release speed is 0.1MPa/10min, and under normal pressure
Heat preservation 2 hours;
Step 5: being filled with nitrogen to 0.2MPa, outlet valve is opened, material, which is infused, takes the lead, cold rinse bank, pelleter pelletizing, through vacuum
It is dry, moisture content < 0.5% is dried under vacuum to get finished product.
Product index is as follows:
Fusing point: 170 ~ 180 DEG C
Melt index (230 DEG C, 2.16kg): 40 grams/10 minutes
Hardness (shore hardness): 75
Elongation at break: 400%
Toughness: batten doubling is continuous
Resilience: it after batten doubling, unclamps, batten restores.
Embodiment 2
A kind of preparation method of nylon resin, includes the following steps:
Step 1: weighing 90 kilograms of pentanediamine by mass fraction proportion, 195 kilograms of dodecanedioic acid, caprolactam 15 is public
Jin, 3.5 kilograms of antioxidant, 2 kilograms of brightener, 0.5 kilogram of amido silicon oil, 800 grams of benzoic acid, the antioxidant is by phosphorous acid
500 grams, antioxidant 1010 is 2 kilograms and irgasfos 168 is 1 kilogram and compounds that the brightener is by calcium stearate 500
Gram, 1000 grams of acrylate leveling agent and 500 grams of styrax compound;
Step 2: pentanediamine, dodecanedioic acid and caprolactam are uniformly mixed to obtain mixture, mixing velocity 1000-
1500r/min, incorporation time 3-5min, addition antioxidant, brightener, amido silicon oil and benzoic acid;
Step 3: mixture, antioxidant, brightener, amido silicon oil and benzoic acid are uniformly mixed, mixing velocity 1500-
2000r/min, incorporation time 2-4min, put into autoclave, sealing, and nitrogen displacement air in kettle is discharged, inflated with nitrogen
To 0.2MPa, heating, when material temperature rises to 200 DEG C or more, pressure starts heat-insulation pressure keeping, time 2 h when reaching 1.2MPa;
Step 4: then uniformly letting out pressure in 2 hours to normal pressure, pressure release speed is 0.1MPa/10min, and under normal pressure
Heat preservation 2 hours;
Step 5: being filled with nitrogen to 0.2MPa, outlet valve is opened, material, which is infused, takes the lead, cold rinse bank, pelleter pelletizing, through vacuum
Dry, drying is to moisture content < 0.5% to get finished product.
Product index is as follows:
Fusing point: 182 ~ 188 DEG C
Melt index (230 DEG C, 2.16kg): 45 grams/10 minutes
Hardness (shore hardness): 78
Elongation at break: 440%
Toughness: batten doubling is continuous
Resilience: it after batten doubling, unclamps, batten restores.
Embodiment 3
A kind of preparation method of nylon resin, includes the following steps:
Step 1: 78 kilograms of pentanediamine are weighed by mass fraction proportion, and 140 kilograms of decanedioic acid, 22 kilograms of dodecanedioic acid,
It is 60 kilograms of caprolactam, 3 kilograms of antioxidant, 1.5 kilograms of brightener, 1.5 kilograms of amido silicon oil, 500 grams of benzoic acid, described anti-
Oxygen agent by 500 grams of phosphorous acid, 2 kilograms of antioxidant 1010 and irgasfos 168 be 0.5 kilogram compound, the brightener by
500 grams of calcium stearate, 500 grams of acrylate leveling agent and 500 grams of styrax compound;
Step 2: pentanediamine, decanedioic acid and caprolactam are uniformly mixed to obtain mixture, mixing velocity 1000-1500r/
Min, incorporation time 3-5min, addition antioxidant, brightener, amido silicon oil and benzoic acid;
Step 3: mixture, antioxidant, brightener, amido silicon oil and benzoic acid are uniformly mixed, mixing velocity 1500-
2000r/min, incorporation time 2-4min, put into autoclave, sealing, and nitrogen displacement air in kettle is discharged, inflated with nitrogen
To 0.2MPa, heating, when material temperature rises to 200 DEG C or more, pressure starts heat-insulation pressure keeping, time 2 h when reaching 1.2MPa;
Step 4: then uniformly letting out pressure in 2 hours to normal pressure, pressure release speed is 0.1MPa/10min, and under normal pressure
Heat preservation 2 hours;
Step 5: being filled with nitrogen to 0.2MPa, outlet valve is opened, material, which is infused, takes the lead, cold rinse bank, pelleter pelletizing, cold rinse bank
For cooling down material, brittle state is cooled to by soft tough state, is convenient for blank, it is big to control resin particle for pelleter revolving speed speed
It is small, it is vacuum dried, moisture content < 0.5% is dried under vacuum to get finished product.
Product index is as follows:
Fusing point: 175 ~ 185 DEG C
Melt index (230 DEG C, 2.16kg): 36 grams/10 minutes
Hardness (shore hardness): 70
Elongation at break: 500%
Toughness: batten doubling is continuous
Resilience: it after batten doubling, unclamps, batten restores.
According to above-mentioned Testing index, the novel nylon resin of synthesis fully meets and prepares nylon powder nylon resin
Requirement, and be easy to get with raw material, advantage low in cost.