CN110328872A - A kind of full packaging type surfboard of the carbon fiber of better performances - Google Patents
A kind of full packaging type surfboard of the carbon fiber of better performances Download PDFInfo
- Publication number
- CN110328872A CN110328872A CN201910374342.2A CN201910374342A CN110328872A CN 110328872 A CN110328872 A CN 110328872A CN 201910374342 A CN201910374342 A CN 201910374342A CN 110328872 A CN110328872 A CN 110328872A
- Authority
- CN
- China
- Prior art keywords
- carbon fiber
- foamed board
- polystyrene foamed
- better performances
- packaging type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/681—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/70—Completely encapsulating inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B32/00—Water sports boards; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/52—Sports equipment ; Games; Articles for amusement; Toys
- B29L2031/5272—Surf boards
Abstract
The present invention provides a kind of full packaging type surfboard of carbon fiber of better performances, is related to surfboard manufacturing technology field, which includes the following steps: sorting；Gluing；Lamination: before the non-gel of glue to be mixed, carbon fiber resin composite material is wrapped up from the face of polystyrene foamed board to its back, every package one side is scraped using scraper plate, one layer of epoxy resin is spread toward painting on polystyrene foamed board again after every package for completing one layer, cut carbon fiber resin composite material, entire polystyrene foamed board is entered into oven drying, is repeated aforesaid operations 2-3 times；Assembly；Polishing sealing；Spray painting；Post-processing.Glass fiber material is replaced using carbon fiber resin composite material, and carries out lamination by the way of wrapping up entirely, finished product good integrity, it is not likely to produce fracture between plate body and tail portion, the problems such as crackle, and can reduce the production cycle, final product quality is light, and anti-pull effect is good, and quality is preferable.
Description
Technical field
The present invention relates to surfboard manufacturing technology field, specially a kind of full packaging type surfing of the carbon fiber of better performances
Plate.
Background technique
Surfing be sportsman stand on a surfboard, or using web, kneel plate, the valve rubber of inflation, canoe, kayak
Etc. an aquatic sports for controlling wave, surfboard is the tool of surfer, and the front of surfboard is wrench, and rear portion is plate tail,
Inside is polystyrene foam material, and upper flexure plane is plate face, and the planing surface being mutually connected with corrugated is bottom surface, is often had on the market
The main material of surfboard is by foamed material, body glass fibre, and tail portion is all wrapped up with waterproof resin, and minority is using new
The carbon fibre material composition of type.
Existing surfboard is body glass fibre mostly when making, and tail portion is all wrapped up with waterproof resin, and seldom
For the form wrapped up entirely, the former surfboard globality obtained is poor, is also easy to produce fracture between plate body and tail portion when improper use,
The problems such as crackle, in addition, existing manufacture craft, which is all made of multiple material, carries out surfboard heavier-weight made from laminate bond,
Production efficiency is poor, and material quality is different, and surfboard quality cannot be guaranteed, for this purpose, we have proposed a kind of carbon fibers of better performances
Tie up full packaging type surfboard.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of full packaging type surfboard of the carbon fiber of better performances, solutions
It has determined the problem of surfboard globality is poor, and heavier-weight, production efficiency is poor, and quality cannot be guaranteed.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of carbon fiber of better performances is complete
Packaging type surfboard, includes the following steps:
Sp1: sorting: selection standard density and the length for being about 1.5-2.7 meters, wide about 1-1.2 meter and about 7-10 centimetres of thickness
Rectangular polystyrene foamed board, using sander, dimension and shape is polished smooth as requested；
Sp2: gluing: the polystyrene foamed board of Sp1 forming is fixed on bracket, uniformly paint epoxy resin and
The mixed glue solution of curing agent, and extra glue is scraped using scraper plate, guarantee uniform gluing thickness；
Sp3: lamination: before the non-gel of glue to be mixed, by carbon fiber resin composite material from polystyrene foamed board
Face is wrapped up to its back, and every package one side is scraped using scraper plate, removes bubble, cavity out, every packet for completing one layer
One layer of epoxy resin is spread toward painting on polystyrene foamed board again after wrapping up in, carbon fiber resin composite material is cut, will entirely gather
Third ethylene foamed board enters oven drying, repeats aforesaid operations 2-3 times；
Sp4: assembly: the polystyrene foamed board finished through Sp3 lamination fits a handle on, the accessories such as tail fin and becket bridle；
Sp5: polishing sealing: the polystyrene foamed board assembled is polished smooth using sander, then, in poly- third second
Alkene foaming plate surface uniformly paints one layer of mixed glue solution, enters baking oven drying, finally, being polished smooth using sander to get to partly
Finished product；
Sp6: spray painting: the semi-finished product outer surface obtained to Sp5 sprays white primer, then sprayed the half of environmental protection paint at
One layer of poly-putty base is coated on product, is polished smooth using sander, then secondary spraying white primer and carries out secondary benefit ash
And polishing, finally, spray paint, carries out water mill；
Sp7: it post-processing: is designed to through Sp6 spray painting treated semi-finished product using U.S. line paper, and sprays colored paint, clearly
Paint is polished using wax liquor, is got product after packaging finally, polishing on varnish surface.
Preferably, the weight ratio of the mixed glue solution of epoxy resin and curing agent described in Sp2 is (1-2): 1.
Preferably, the density of carbon fiber resin composite material described in Sp3 is 1.6-1.8g/cm3.
Preferably, the density of the polystyrene foamed board is 0.02-0.14g/cm3.
Preferably, lamination drying time described in Sp2 is between 5-8h.
Preferably, the gluing of the mixed glue solution of epoxy resin and curing agent described in Sp2 is with a thickness of 1.5-2Kg/m2.
Preferably, water mill concrete operations described in Sp6 are to apply supernatant water on polystyrene foamed board, utilize the sand paper of 400#
It polishes and surface roughness is less than 1.6 microns.
(3) beneficial effect
The present invention provides a kind of full packaging type surfboards of the carbon fiber of better performances.Have it is following the utility model has the advantages that
1, the present invention replaces common glass fibre in traditional surfboard manufacturing technology by carbon fiber resin composite material
Material, carbon fiber resin composite material are actually the material of carbon fibre reinforcement and resin matrix composition, and density is smaller, with
Glass fibre, which is compared, has high elasticity modulus, is 4-6 times of glass fibre, and tensile strength is also slightly above it, uses carbon fiber
Surfboard lighter weight made from resin composite materials, anti-pull effect is good, and when shock is not easily broken breakage, and quality is preferable.
2, carbon fiber resin composite material is different from the lamination mode of conventional fiber glass in the present invention, using what is wrapped up entirely
Mode is wrapped on the polystyrene foamed board after having glued, this mode does not have to the size previously according to polystyrene foamed board
The problems such as shape cuts out direct package, and lamination effect is good, no tomography, is not likely to produce fracture between plate body and tail portion, crackle, system
The surfboard globality obtained is preferable, and can reduce the production cycle.
Detailed description of the invention
Fig. 1 is flow diagram of the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment one:
As shown in Figure 1, the embodiment of the present invention provides a kind of full packaging type surfboard of carbon fiber of better performances, including as follows
Step:
Sp1: sorting: selection standard density and 2.1 meters, wide about 1.1 meters and thick about 8 centimetres of poly- third second of rectangle are about
Alkene foamed board, using sander, dimension and shape is polished smooth as requested；
Sp2: gluing: the polystyrene foamed board of Sp1 forming is fixed on bracket, uniformly paint epoxy resin and
The mixed glue solution of curing agent, and extra glue is scraped using scraper plate, guarantee uniform gluing thickness；
Sp3: lamination: before the non-gel of glue to be mixed, by carbon fiber resin composite material from polystyrene foamed board
Face is wrapped up to its back, and every package one side is scraped using scraper plate, removes bubble, cavity out, every packet for completing one layer
One layer of epoxy resin is spread toward painting on polystyrene foamed board again after wrapping up in, carbon fiber resin composite material is cut, will entirely gather
Third ethylene foamed board enters oven drying, repeats aforesaid operations 2 times；
Sp4: assembly: the polystyrene foamed board finished through Sp3 lamination fits a handle on, the accessories such as tail fin and becket bridle；
Sp5: polishing sealing: the polystyrene foamed board assembled is polished smooth using sander, then, in poly- third second
Alkene foaming plate surface uniformly paints one layer of mixed glue solution, enters baking oven drying, finally, being polished smooth using sander to get to partly
Finished product；
Sp6: spray painting: the semi-finished product outer surface obtained to Sp5 sprays white primer, then sprayed the half of environmental protection paint at
One layer of poly-putty base is coated on product, is polished smooth using sander, then secondary spraying white primer and carries out secondary benefit ash
And polishing, finally, spray paint, carries out water mill；
Sp7: it post-processing: is designed to through Sp6 spray painting treated semi-finished product using U.S. line paper, and sprays colored paint, clearly
Paint is polished using wax liquor, is got product after packaging finally, polishing on varnish surface.
Embodiment two:
As shown in Figure 1, the embodiment of the present invention provides a kind of full packaging type surfboard of carbon fiber of better performances, forming
Density is that 0.08g/cm3 polystyrene foamed board is fixed on bracket, uniformly paints the epoxy resin and curing agent of 1:1 ratio
Mixed glue solution, and scrape extra glue using scraper plate, guarantee gluing with a thickness of 1.7Kg/m2；The non-gel of glue to be mixed it
Before, density is wrapped up from the face of polystyrene foamed board to its back for 1.7g/cm3 carbon fiber resin composite material,
Every package one side is scraped using scraper plate, is removed bubble, cavity out, is foamed again toward polystyrene after every package for completing one layer
It is applied on plate and spreads one layer of epoxy resin, cut carbon fiber resin composite material, entire polystyrene foamed board is entered into oven drying,
Drying time 6.5h, multiple aforesaid operations 2 times；The polystyrene foamed board that lamination finishes fits a handle on, and tail fin and becket bridle etc. are matched
Part；The polystyrene foamed board assembled is polished smooth using sander, then, is uniformly brushed in polystyrene foaming plate surface
Upper one layer of mixed glue solution enters baking oven drying, drying time 6.5h, finally, being polished smooth using sander to get semi-finished product are arrived；
White primer is sprayed to semi-finished product outer surface, one layer of poly-putty base is then coated on the semi-finished product for sprayed environmental protection paint, using beating
Grinding machine is polished smooth, and then secondary spraying white primer and carries out secondary benefit ash and polishing, finally, spray paint, poly- third
Supernatant water is applied on ethylene foamed board, using the sand paper polishing of 400# and surface roughness is less than 1.6 microns；Finally, semi-finished product are sharp
It is designed with U.S. line paper, and sprays colored paint, varnish is polished, after packaging finally, polishing on varnish surface using wax liquor to obtain the final product
Finished product.
Embodiment three:
As shown in Figure 1, the embodiment of the present invention provides a kind of full packaging type surfboard of carbon fiber of better performances, invention is implemented
Example provides a kind of full packaging type surfboard of carbon fiber of better performances, and the density of forming is the foaming of 0.14g/cm3 polystyrene
Plate is fixed on bracket, uniformly paints the epoxy resin of 2:1 ratio and the mixed glue solution of curing agent, and more using scraper plate scraping
Remaining glue guarantees gluing with a thickness of 2Kg/m2；It is that 1.8g/cm3 carbon fibre resin is answered by density before the non-gel of glue to be mixed
Condensation material is wrapped up from the face of polystyrene foamed board to its back, and every package one side is scraped using scraper plate, except out
Bubble, cavity, it is every to complete after one layer of package to spread one layer of epoxy resin toward applying on polystyrene foamed board again, cut carbon fiber
Resin composite materials are tieed up, entire polystyrene foamed board is entered into oven and is dried, drying time 8h, multiple aforesaid operations 3 times；Lamination is complete
Complete polystyrene foamed board fits a handle on, the accessories such as tail fin and becket bridle；The polystyrene assembled is sent out using sander
Bubble plate polishes smooth, and then, uniformly paints one layer of mixed glue solution in polystyrene foaming plate surface, enters baking oven drying, when drying
Between 8h, finally, being polished smooth using sander to get to semi-finished product；White primer is sprayed to semi-finished product outer surface, is then being sprayed
It coats and coats one layer of poly-putty base on the semi-finished product of environmental protection paint, polished smooth using sander, then secondary spraying white bottom
Secondary benefit ash and polishing are painted and carried out, finally, spray paint, supernatant water is applied on polystyrene foamed board, utilizes the sand paper of 400#
It polishes and surface roughness is less than 1.6 microns；Finally, semi-finished product are designed using U.S. line paper, and colored paint is sprayed, varnish, most
Afterwards, it polishes on varnish surface, is polished using wax liquor, got product after packaging.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence " including a reference structure ", is not arranged
Except there is also other identical elements in the process, method, article or apparatus that includes the element.Although have been shown and
The embodiment of the present invention is described, for the ordinary skill in the art, it is possible to understand that do not departing from original of the invention
A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where reason and spirit, the scope of the present invention is by institute
Attached claim and its equivalent limit.
Claims (7)
1. a kind of full packaging type surfboard of the carbon fiber of better performances, characterized by the following steps:
Sp1: sorting: selection standard density and the rectangle for being about 1.5-2.7 meters, wide about 1-1.2 meter and about 7-10 centimetres of thickness
Polystyrene foamed board, using sander, dimension and shape is polished smooth as requested；
Sp2: gluing: the polystyrene foamed board of Sp1 forming is fixed on bracket, epoxy resin and solidification are uniformly painted
The mixed glue solution of agent, and extra glue is scraped using scraper plate, guarantee uniform gluing thickness；
Sp3: lamination: before the non-gel of glue to be mixed, by carbon fiber resin composite material from the face of polystyrene foamed board
It is wrapped up to its back, every package one side is scraped using scraper plate, except bubble, cavity out, after every package for completing one layer
Again one layer of epoxy resin is spread toward painting on polystyrene foamed board, cuts carbon fiber resin composite material, it will entire poly- third second
Alkene foamed board enters oven drying, repeats aforesaid operations 2-3 times；
Sp4: assembly: the polystyrene foamed board finished through Sp3 lamination fits a handle on, the accessories such as tail fin and becket bridle；
Sp5: polishing sealing: polishing smooth the polystyrene foamed board assembled using sander, then, sends out in polystyrene
Bubble plate surface uniformly paints one layer of mixed glue solution, enters baking oven drying, finally, being polished smooth using sander to get semi-finished product are arrived；
Sp6: spray painting: white primer is sprayed to the semi-finished product outer surface that Sp5 is obtained, then on the semi-finished product for having sprayed environmental protection paint
One layer of poly-putty base is coated, is polished smooth using sander, then secondary spraying white primer and secondary benefit ash is carried out and beats
Mill, finally, spray paint, carries out water mill；
Sp7: post-processing: being designed using U.S. line paper to through Sp6 spray painting treated semi-finished product, and spray colored paint, varnish, most
Afterwards, it polishes on varnish surface, is polished using wax liquor, got product after packaging.
2. a kind of full packaging type surfboard of the carbon fiber of better performances according to claim 1, it is characterised in that: Sp2 institute
The weight ratio of the mixed glue solution of the epoxy resin and curing agent stated is (1-2): 1.
3. a kind of full packaging type surfboard of the carbon fiber of better performances according to claim 1, it is characterised in that: Sp3 institute
The density for the carbon fiber resin composite material stated is 1.6-1.8g/cm3.
4. a kind of full packaging type surfboard of the carbon fiber of better performances according to claim 1, it is characterised in that: described
The density of polystyrene foamed board is 0.02-0.14g/cm3.
5. a kind of full packaging type surfboard of the carbon fiber of better performances according to claim 1, it is characterised in that: Sp2 institute
The lamination drying time stated is between 5-8h.
6. a kind of full packaging type surfboard of the carbon fiber of better performances according to claim 1, it is characterised in that: Sp2 institute
The gluing of the mixed glue solution of the epoxy resin and curing agent stated is with a thickness of 1.5-2Kg/m2.
7. a kind of full packaging type surfboard of the carbon fiber of better performances according to claim 1, it is characterised in that: Sp6 institute
The water mill concrete operations stated are to apply supernatant water on polystyrene foamed board, and using the sand paper polishing of 400# and surface roughness is less than
1.6 micron.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910374342.2A CN110328872A (en) | 2019-05-07 | 2019-05-07 | A kind of full packaging type surfboard of the carbon fiber of better performances |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910374342.2A CN110328872A (en) | 2019-05-07 | 2019-05-07 | A kind of full packaging type surfboard of the carbon fiber of better performances |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110328872A true CN110328872A (en) | 2019-10-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910374342.2A Pending CN110328872A (en) | 2019-05-07 | 2019-05-07 | A kind of full packaging type surfboard of the carbon fiber of better performances |
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| CN (1) | CN110328872A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890763A (en) * | 2020-08-04 | 2020-11-06 | 安庆永大体育用品有限公司 | Water-proof treatment process for surfboard |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060292941A1 (en) * | 2005-06-09 | 2006-12-28 | Salomon S.A. | Aquatic gliding board having a deck with a sandwich structure with an elastic core |
| CN105268174A (en) * | 2014-07-10 | 2016-01-27 | 四川鑫达企业集团有限公司 | Preparation method for ultra-light ultrathin special-fiber-reinforced ski |
| CN105984568A (en) * | 2015-02-27 | 2016-10-05 | 肖智桂 | Surfing board and manufacturing method thereof |
| CN106032080A (en) * | 2016-05-22 | 2016-10-19 | 浙江英飞体育用品有限公司 | Manufacturing process of surf board |
-
2019
- 2019-05-07 CN CN201910374342.2A patent/CN110328872A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060292941A1 (en) * | 2005-06-09 | 2006-12-28 | Salomon S.A. | Aquatic gliding board having a deck with a sandwich structure with an elastic core |
| CN105268174A (en) * | 2014-07-10 | 2016-01-27 | 四川鑫达企业集团有限公司 | Preparation method for ultra-light ultrathin special-fiber-reinforced ski |
| CN105984568A (en) * | 2015-02-27 | 2016-10-05 | 肖智桂 | Surfing board and manufacturing method thereof |
| CN106032080A (en) * | 2016-05-22 | 2016-10-19 | 浙江英飞体育用品有限公司 | Manufacturing process of surf board |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890763A (en) * | 2020-08-04 | 2020-11-06 | 安庆永大体育用品有限公司 | Water-proof treatment process for surfboard |
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Application publication date: 20191015 |