CN110325933A - Centralized watch device, centralized watch method and monitoring program - Google Patents
Centralized watch device, centralized watch method and monitoring program Download PDFInfo
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- CN110325933A CN110325933A CN201880013302.9A CN201880013302A CN110325933A CN 110325933 A CN110325933 A CN 110325933A CN 201880013302 A CN201880013302 A CN 201880013302A CN 110325933 A CN110325933 A CN 110325933A
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- 238000000034 method Methods 0.000 title claims description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 174
- 238000010586 diagram Methods 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 35
- 239000002994 raw material Substances 0.000 claims abstract description 32
- 239000000203 mixture Substances 0.000 claims description 72
- 238000004891 communication Methods 0.000 claims description 50
- 230000001186 cumulative effect Effects 0.000 claims description 21
- 238000012545 processing Methods 0.000 claims description 21
- 241001269238 Data Species 0.000 claims description 5
- 238000013500 data storage Methods 0.000 claims description 5
- 230000002159 abnormal effect Effects 0.000 description 11
- 238000007689 inspection Methods 0.000 description 5
- 230000032683 aging Effects 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000010057 rubber processing Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000012217 deletion Methods 0.000 description 1
- 230000037430 deletion Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
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- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
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Abstract
It is an object of the invention to mitigate the burden of operator.A kind of centralized watch device, hybrid system is monitored, the hybrid system has: more than one storage tank, more than one feeder, materials mixing device and monitoring control unit, the monitoring control unit can execute mixing control, and collect data, that is, service data relevant to the operating condition of each component in mixing control, the mixing control are as follows: based on the controlling value set, the raw material being reserving in storage tank is supplied to materials mixing device by feeder, by materials mixing device to supply come raw material mix, the centralized watch device has: service data acquisition unit, service data is obtained from monitoring control unit；And monitoring screen data generating section, in the configuration diagram of hybrid system, in position corresponding with each service data got, the configuration diagram image (61) for identifiably showing operating condition corresponding with the service data is generated, the monitoring screen data for showing the monitoring screen (6) that can show the configuration diagram image (61) are generated.
Description
Technical field
The centralized watch device that is monitored the present invention relates to a kind of pair of hybrid system is executed by the centralized watch device
Centralized watch method and the monitoring program that can be used for the centralized watch device, the hybrid system have: more than one storage
Slot, more than one feeder and materials mixing device carry out following mixing control: based on the controlling value set, leading to
It crosses the feeder to supply the raw material being reserving in the storage tank to the materials mixing device, is mixed and filled by the material
The raw material for carrying out supply is set to mix.
Background technique
In order to carry out being obtained by mixing drug, food, resin group to plurality of raw materials by materials mixing devices such as extruders
The mixtures such as object, rubber processing object are closed, have used above-mentioned hybrid system (for example, Japanese Unexamined Patent Publication 2017-64949 bulletin
(patent document 1)).Also, in above-mentioned existing hybrid system, in order to monitor each equipment such as raw material feed device, extruder
Whether run well, each equipment of operator's inspection makes an inspection tour the information etc. for the monitoring control device that each equipment is each provided with.In addition,
When changing the type for the mixture to be generated, operator walks to make an inspection tour the monitoring control device of each equipment, changes each monitoring control
Thus controlling value in device processed carries out mixing corresponding with the mixture after change and controls.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2017-64949 bulletin
Summary of the invention
Problem to be solved by the invention
As described above, for monitoring system, operator patrols, to operator in existing hybrid system
Cause very big burden.In addition, can not probably note abnormalities immediately when equipment is abnormal, it as a result, probably can be to system
Operating causes major obstacles.
Thus it would be desirable to achieve the centralized watch device of the burden of operator, centralized watch method and monitoring journey can be mitigated
Sequence.
The solution to the problem
Centralized watch device of the invention monitors that the hybrid system has to hybrid system: more than one storage tank,
More than one feeder, materials mixing device and monitoring control unit, which can execute mixing control, and receive
Collect data, that is, service data relevant to the operating condition of each component in the mixing control, the mixing control are as follows:
Based on the controlling value set, the raw material being reserving in the storage tank is supplied to the material by the feeder and mixes dress
Set, by the materials mixing device to supply come raw material mix, the centralized watch device has: service data obtains
Portion is taken, obtains the service data from the monitoring control unit；And monitoring screen data generating section, in the hybrid system
In configuration diagram, in position corresponding with each service data got, identifiably display and the service data pair are generated
The configuration diagram image for the operating condition answered generates the monitoring screen number for showing the monitoring screen that can show the configuration diagram image
According to.
According to this constitution, can be shown in monitoring screen based on the service data for the monitoring control unit for being obtained from hybrid system
Show the configuration diagram image of the identifiably operating condition of display system each section, therefore operator passes through viewing monitoring screen, just
It can be carried out the monitoring of system, and do not have to inspection system.
Hereinafter, being illustrated to the preferred embodiment of the centralized watch device of the disclosure.But the scope of the present invention not by
The preferred embodiment example recorded below limits.
As a scheme, it is preferred that have: data with alert generating unit, to based on each service data got
Operating value and corresponding setting value are compared, occur more than or lower than the corresponding setting value the operating value
When, generate the data with alert for showing the alarm of corresponding contents in the monitoring screen.
According to this constitution, alarm can be shown in monitoring screen when system is abnormal, therefore system can be found in advance
Exception.
As a scheme, it is preferred that have: cumulative time calculating portion, based on the service data got, meter
The operating cumulative time of each section of the hybrid system is calculated as the operating value, the data with alert generating unit is to calculating
Each operating cumulative time out and the setting time as the corresponding setting value are compared, and are occurring more than correspondence
The setting time the operating cumulative time when, generate the data with alert of corresponding contents.
According to this constitution, the degree of aging of each section can suitably be grasped according to the operating cumulative time.
As a scheme, it is preferred that have: setting storage unit is stored with according to the type for the mixture to be generated
Generate the controlling value when mixture；Mixture information acquiring section obtains the mixture generated by the hybrid system
Type；And setting update section, it generates corresponding with the type of the mixture got for being set in the monitoring control unit
The controlling value controlling value more newer command.
As a scheme, it is preferred that the setting storage unit is promising according to the type storage for the mixture to be generated
The alarm value for determining the state of each component and setting in the monitoring control unit, the setting update section are generated and are used for
The alarm value more newer command of the alarm value corresponding with the type of the mixture got is set in the monitoring control unit.
When changing the type of mixture, need to change the controlling value etc. in monitoring control unit, and according to these configurations,
The controlling value etc. in change monitoring control unit can be concentrated via centralized watch device.
As a scheme, it is preferred that have: generating unit of ceasing and desisting order, in operating corresponding with the service data
When the content of state is the operating for the whole or part that stop the hybrid system, generation makes the whole of the hybrid system
What the operating of body or a part stopped ceasing and desisting order.
According to this constitution, can stop immediately according to ceasing and desisting order when needing the operating of whole or part of halt system
The operating of the whole or part of locking system.
As a scheme, it is preferred that have: service data storage unit, the type of the mixture generated when by operating
The service data got classify and cumulatively store；And time series data generating unit, for conduct
One or more mixtures of object, generation chronologically count time series data obtained from the stored service data.
According to this constitution, can be referring to the data of every kind of mixture, therefore can suitably grasp the operating of system.
As a scheme, it is preferred that the time series data generating unit can generate correlation data for mixture of the same race,
The correlation data be used for the state that can be compared show in the monitoring screen be directed to the service data of the same race it is multiple not
Multiple time series datas with during or for different types of service data it is identical during it is multiple described
Time series data.
According to this constitution, can be referring to the data of every kind of mixture, therefore can suitably grasp the operating of system.
As a scheme, it is preferred that having can be with the communication unit of serial communication, the monitoring screen data life
The monitoring screen data can be updated according to the instruction from the communication terminal at portion.
According to this constitution, monitoring screen can be edited from the place far from centralized watch device.
As a scheme, it is preferred that got and the storage tank in the configuration diagram image from the communication terminal
In material name relevant name information when, the monitoring screen data generating section, which generates the title for making and getting, to be believed
Cease the monitoring screen data for the corresponding position that corresponding title is shown in the configuration diagram image.
According to this constitution, can be by communication portable terminals such as the communication terminal, the tablet terminal that are attached to storage tank etc., to storage
From the title of the raw material in the storage tank in scene input monitoring screen when slot has put into raw material.In addition, prison can be utilized
The raw material in each storage tank is confirmed depending on picture, therefore when changing the type for the mixture to be generated, can confirm that should be mixed
Whether the raw material of conjunction is correctly put into each storage tank.
As a scheme, it is preferred that got and the storage tank in the configuration diagram image from the communication terminal
Use state relevant use information when, the monitoring screen data generating section generates the use information for making and getting
Corresponding use state is identifiably shown in the monitoring screen data of the corresponding position in the configuration diagram image.
According to this constitution, can be by communication portable terminals such as the communication terminal, the tablet terminal that are attached to storage tank etc. from scene
Edit title, the state of the storage tank in monitoring screen.In addition, can confirm its situation using monitoring screen.
Centralized watch method of the invention is executed by the centralized watch device monitored to hybrid system, the mixed stocker
System has: more than one storage tank, more than one feeder, materials mixing device and monitoring control unit, monitoring control
Portion can execute mixing control, and collect data relevant to the operating condition of each component in the mixing control and transport
Revolution evidence, the mixing control are as follows: based on the controlling value set, the original in the storage tank will be reserving at by the feeder
Material supply to the materials mixing device, by the materials mixing device to supply come raw material mix, the concentration
Monitoring method includes: that service data obtains process, obtains the service data from the monitoring control unit；Configuration diagram image generates
Process, in the configuration diagram of the hybrid system, in position corresponding with each service data got, generating be can recognize
Ground shows the configuration diagram image of operating condition corresponding with the service data；And monitoring screen data generation process, it generates and uses
The monitoring screen data of the monitoring screen of the configuration diagram image can be shown in display.
The centralized watch device that monitoring program of the invention can be used to monitor hybrid system, the hybrid system tool
It is standby: more than one storage tank, more than one feeder, materials mixing device and monitoring control unit, the monitoring control unit energy
Mixing control is executed, and collects data relevant to the operating condition of each component in the mixing control and operates number
According to the mixing control are as follows: based on the controlling value set, supplied the raw material being reserving in the storage tank by the feeder
To the materials mixing device, by the materials mixing device to supply come raw material mix, the monitoring program
So that the centralized watch device is executed following processing: service data acquisition processing obtains the operating from the monitoring control unit
Data；Configuration diagram image generation processing, in the configuration diagram of the hybrid system, right respectively with each service data for getting
The position answered generates the configuration diagram image for identifiably showing operating condition corresponding with the service data；And monitoring screen
Data generation processing, generates the monitoring screen data for showing the monitoring screen that can show the configuration diagram image.
Detailed description of the invention
Fig. 1 is the synoptic diagram of the monitoring system of present embodiment.
Fig. 2 is the block diagram of centralized watch device.
Fig. 3 is the figure for indicating monitoring screen.
Fig. 4 is the figure for indicating selection picture.
Fig. 5 is the figure for indicating an example of list.
Fig. 6 is the figure for indicating an example of list.
Specific embodiment
It is carried out referring to embodiment of the attached drawing to centralized watch device of the invention, centralized watch method and monitoring program
Explanation.Fig. 1 shows the monitoring systems of present embodiment.This monitoring system is constituted are as follows: for obtaining drug, food, resin group
The hybrid system 1 for closing the mixture of object, rubber processing object etc. is used as supervision object, is collected by relay 2 and comes from hybrid system 1
Data, the data being collected into are sent to centralized watch device 3 from relay 2 via network 5.Then, centralized watch fills
It sets 3 and generates data for showing the monitoring screen of monitoring based on the data being collected into, in centralized watch device 3, via net
The display unit display monitoring picture of the communication terminals 4 such as laptop, tablet terminal or other communication portable terminals that network 5 connects
Face.Operator can monitor hybrid system 1 from centralized watch device 3, communication terminal 4 as a result,.
Specifically, in this monitoring system, to have more than one storage tank 11, more than one feeder 12, squeeze
The hybrid system 1 of machine (an example of materials mixing device) 13 and monitoring control unit 14 is object out.It should be noted that into
The equipment such as glassware 12, extruder 13, by it is each or do not have multiple equipment have to the equipment carry out monitoring control monitoring control dress
It sets, monitoring control unit 14 includes these monitoring control devices.Also, the hybrid system 1 is configured to execute following mixing control:
Monitoring control unit 14 controls each equipment based on the controlling value set according to the type of the mixture of generation, via supply pipe
15,16 will be reserving at the raw material in storage tank 11 by the supply of feeder 12 to extruder 13, by 13 pairs of extruder supplies come
Raw material is mixed, and defined mixture is generated.In addition, monitoring control unit 14 is configured to, collects and mix each structure in control
At the relevant data, that is, service data of the operating condition of element, the fortune that will be collected by LAN17 etc. wired or wireless mode
Revolution evidence is sent to relay 2.
It should be noted that this is example, if hybrid system 1 have the storage tank 11, one of at least more than one with
On feeder 12, extruder 13 and monitoring control unit 14, can also have mixer etc. other composition.In addition, with
It is not particularly limited in the storage tank 11 of hybrid system 1, feeder 12, extruder 13, monitoring control unit 14, other devices, it can be with
Use the device generally used.According to the hybrid system 1 as object, manufacturer is different by each constituent element, or i.e.
The case where making to be identical constituent element, being mixed there is also the equipment of multiple manufacturers, in the case, as long as relaying
Carrying in device 2, centralized watch device 3 can convert the data of the monitoring control device from each equipment and manage concentratedly respectively
Software.
In addition, monitoring control unit 14 collects the original being reserving in each storage tank 11 in hybrid system 1 in the present embodiment
The weight of material, the amount of the raw material per unit time supplied from each feeder 12 to extruder 13, the motor in extruder 13 turn
Speed, current value, power value, each section the operating values such as temperature as service data.In the feelings for further using other devices
Under condition, the operating value of the device is collected.Then, monitoring control unit 14 determines that (storage tank 11, squeezes out feeder 12 each component
Machine 13, other devices) whether there is or not operating, normal/abnormal/failure of each component, also collect the operating/stopping determined, just
The state of each components such as often/exception/fault is as service data.Based on it is pre-set, be used for as fault value
Although being determined as the value of failure when operating value is above or below the value and as alarm value for not up to fault value but judgement
For the value that constituent element is abnormal, according to the service data of each component whether above or below alarm value/fault value come
Carry out the judgement of normal/abnormal/failure.Also, in the present embodiment, alarm value is set to and in monitoring control unit 14
The corresponding value of the controlling value set, fault value is unrelated with controlling value, is set as the value determined by each component.
In this way, in monitoring control unit 14, operating value, the state (operating, stopping, exception, failure etc.) of each component
It is collected as service data.The service data being collected into via relay 2 from monitoring control unit 14 periodically or continuously
It is sent to centralized watch device 3.Then, centralized watch device 3 obtains the service data sent, is based on the service data, raw
At for showing the monitoring screen data of monitoring screen in the display unit 34 of itself, the display unit of communication terminal 4.Hereinafter, to this
It the composition of the centralized watch device 3 of embodiment and is described in detail by the processing that centralized watch device 3 executes.
Centralized watch device 3 includes general server machine etc., as shown in Fig. 2, having: including can be via network 5
The communication unit 31 of the communication equipment communicated with relay 2, communication terminal 4 etc.；Including CPU etc., various data processings are carried out
Processing unit 32；Storage unit 33 including such as hard disk；It can show the display units 34 such as the display of aftermentioned monitoring screen 6；And
Receive the input units 35 such as keyboard, the mouse of the input of data, instruction etc..Also, present embodiment is constituted are as follows: is deposited in storage unit 32
The monitoring program for making centralized watch device 3 execute aftermentioned processing is contained, processing unit 33 executes regulation according to monitoring program
Processing, thus can be carried out the monitoring of the hybrid system 1 as object.Hereinafter, concentrating prison to by executing monitoring program
The function having in view apparatus 3, the processing carried out in centralized watch device 3 are illustrated.
Communication unit 31 is as the service data for obtaining service data from monitoring control unit 14 and communicating with relay 2
Acquisition unit functions.In addition, communication unit 31 obtains from communication terminal 4 as communicating with communication terminal 4 and passes through monitoring screen 6
The information relevant to storage tank of input, the device of the type for the mixture to generate in hybrid system 1 function.
Data needed for storage unit 33 stores the processing of processing unit 32 are deposited as having setting storage unit 331, service data
Storage portion 332 and the device for handling data store 333 function, wherein setting storage unit 331 is pressed by as the mixed of object
Collaboration system 1 generate mixture type, be stored with generate the mixture when controlling value, alarm value, service data storage unit
332 classify and cumulatively store to the service data got by the type of the mixture generated when operating, are located
Reason data store 333 stores alarm relevant to hybrid system 1, the aftermentioned operating cumulative time etc. generated by processing unit 32
Data.It should be noted that being stored in the controlling value in setting storage unit 331, alarm value can be edited in monitoring screen 6.
Input unit 35 as by receiving instruction/input from the user via the monitoring screen 6 for being shown in display unit 34,
Obtain information relevant to storage tank, the device of the type for the mixture to generate in hybrid system 1 functions.
Processing unit 32 is in order to carry out the monitoring of the hybrid system 1 as object, as having monitoring screen data generating section
321, data with alert generating unit 322, cumulative time calculating portion 323, setting update section 324, generating unit of ceasing and desisting order 325 are with timely
The device of sequence data generating section 326 functions.
Monitoring screen data generating section 321 in the configuration diagram as the hybrid system 1 of object, with each fortune for getting
Revolution generates the configuration diagram image for identifiably showing operating condition corresponding with the service data according to corresponding position
61, and generate the monitoring screen data for showing the monitoring screen 6 that can show configuration diagram image 61.Specifically, being based on
The monitoring screen data of generation show monitoring screen 6 shown in Fig. 3 in the display unit of display unit 34, communication terminal, select state
Monitor tabs 62, thus configuration diagram image 61 is displayed in monitoring screen 6.
Configuration diagram image 61 is illustrated, the storage tank in configuration diagram image 61, with the hybrid system 1 as object
11, the corresponding display symbol 611 of each components such as feeder 12, supply pipe 15,16 is configured in and each structure in hybrid system 1
At the corresponding position of element, in turn, for show with each component connection operating value (raw material, mixture for storing etc.
Temperature in amount, the supply amount of raw material per unit time, the revolving speed of device, current value, power value, device) operating value it is aobvious
Show that column 612 is configured near corresponding display symbol 611.In addition, for showing the shape of the devices such as feeder 12, extruder 13
The status display column 613 of state (operating stops, alarm (reply abnormal), failure) with and their corresponding displays accord with 611 and correlate ground
Setting.Moreover, each display symbol 611 reflects operating condition, for example, display corresponding with storage tank 11 symbol 611 shows and stores
The state of the raw material of amount corresponding with the amount for the raw material for being shown in operating value display field 612, in addition, matching with supply pipe 15,16 etc.
The corresponding display symbol 611 of guard system identifiably shows whether be in use (in the present embodiment it is emphasised that in use
State).In this way, configuration diagram image 61 is in position corresponding with each service data got, identifiably show
Show the state of operating condition corresponding with the service data.
Also, the service data that monitoring screen data generating section 321 is got based on communication unit 31 from monitoring control unit 14,
It generates based on operating value, the state newly got, to operating value display field 612, status display column 613 and and each component
It is corresponding display symbol 611 display be updated after configuration diagram image 61.That is monitoring screen data generating section 321 will
Configuration diagram image 61 is updated periodically as newest state.
In addition, when getting the name relevant to the title of raw material in storage tank 11 in configuration diagram image 61 from input unit 35
When claiming information, corresponding position of the monitoring screen data generating section 321 in configuration diagram image 61 show and the title that gets
The corresponding title of information.Specifically, being equipped near display corresponding with storage tank 11 symbol 611 in configuration diagram image 61
Show the title display field 614 of the title of the raw material in each storage tank 611.Also, in input unit 35 via being shown in display unit 34
Monitoring screen 6 when receiving instruction/input from the user and getting corresponding name information, monitoring screen data generating section
321 displays title corresponding with title display field 614.
In addition, in order to storage tank 11 clear in monitoring screen 6 use state (in can be used, not being available, repair, it is clear
Wash medium), monitoring screen data generating section 321 is got and storage tank 11 from communication unit 31 (communication terminal 4), input unit 35
When the relevant use information of use state, what the corresponding position in configuration diagram image 61 identifiably showed and got makes
With the corresponding use state of information.As the display mode of use state, such as can enumerate in configuration diagram image 61, with
Near the corresponding display of storage tank 11 symbol 611, the label for showing the use state of each storage tank 611 is shown, or accord with display
611 itself display mode (color, line weight etc.) change etc..Also, in input unit 35 by via being shown in display unit
When 34 monitoring screen 6 receives instruction/input from the user and gets corresponding use information, monitoring screen data are generated
Portion 321 identifiably shows the use state of storage tank 11 on configuration diagram image 61.
In addition, being equipped with class name column 615 in configuration diagram image 61, show on class name column 615 by as the mixed of object
The mixture that collaboration system 1 generates.
Monitoring screen data generating section 321 can update monitoring screen data according to the instruction from communication terminal 4.Specifically
For, the monitoring screen 6 that communication unit 31 is shown via the display unit in communication terminal 4 obtains and instruction/input from the user
Corresponding information, monitoring screen data generating section 321 update monitoring screen data according to the information got.For example, logical
Letter portion 31 receives instruction/input from the user via the monitoring screen 6 that the display unit in communication terminal 4 is shown, eventually from communication
When end 4 gets the information such as corresponding name information, use information, monitoring screen data generating section 321 is in configuration diagram image 61
On identifiably show corresponding with title display field 614 title, the use state of storage tank 11.As a result, if carried in advance logical
Believe terminal 4, it can be from title, the state of the storage tank in the editor's monitoring screen 6 of scene.
As described above, can show to user can unify to grasp hybrid system 1 by monitoring screen data generating section 321
The monitoring screen 6 of operating condition, therefore user just can be carried out the monitoring of system by watching monitoring screen 6, and do not have to inspection system
System.
Data with alert generating unit 322 to based on each service data got operating value and corresponding setting value into
Row compare, occur more than or lower than corresponding setting value operating value when (that is when being abnormal), generate for
The data with alert of the alarm of corresponding contents is shown in monitoring screen 6.That is by data with alert generating unit 322, based on operating
Value carries out abnormal judgement, thus can be carried out the monitoring of hybrid system 1.It should be noted that setting value can both be controlled with monitoring
Alarm value in portion 14 processed, fault value are corresponding, can also be independently of alarm value, set to fault value.In addition it is also possible to set
The setting value in multiple stages is set to carry out multistage decision.The display picture for changing tabs 67 by selection setting value to show,
Setting value can be changed/be added/deletion etc..
As the content of alarm, the particular content for being judged to having occurred abnormal constituent element, time, exception can be enumerated
(abnormal, abnormal degree of which operating value etc.).In addition, the display mode as alarm, can enumerate and generate data with alert
When, alarm is exported in monitoring screen 6.Also, the data with alert generated is cumulatively stored in processing data store 333,
User selects the alarm in monitoring screen 6 to have a guide look of tabs 65, thus shows stored alarm guide look.In addition, data with alert
Generating unit 322 also can be generated and include the state of each component from the service data that monitoring control unit 14 is got
(exception, failure etc.) relevant data with alert.
Based on the service data got, the operating for calculating each section of hybrid system 1 is tired in cumulative time calculating portion 323
Operating value is used as between timing.That is cumulative time calculating portion 323 is based on including each composition in the service data got
The state (whether operating) of element, thus calculates the operating cumulative time of each component at the accumulative time operated.And
And after recalculating the operating cumulative time, the newest operating cumulative time is stored in processing data store 333, is used
Family selects the duration of runs in monitoring screen 6 to have a guide look of tabs 64, thus shows the one of each operating cumulative time at current time
It lookes at.
In addition, data with alert generating unit 322 is to calculated each operating cumulative time and as corresponding setting value
Setting time be compared, in the operating cumulative time for occurring more than corresponding setting time, generate the police of corresponding contents
Count off evidence.That is can determine each component based on the operating cumulative time with each component aging with operating
Degree of aging.Also, when generating data with alert, alarm is exported in monitoring screen 6, thus user can know that composition is wanted
Plain aging.
Update section 324 is set according to the type of the mixture generated by hybrid system 1, is reset in monitoring control unit 14
The controlling value of each component, alarm value.Specifically, selecting tabs 68 by selection classification, show as shown in Figure 4
The selection picture 7 that the type of mixture is shown.Also, it gets in input unit 35, communication unit 31 for selection picture 7
From user, communication terminal 4 instruction when, setting update section 324 generate for monitoring control unit 14 setting and get
Mixture the corresponding each component of type controlling value and alarm value more newer command (controlling value more newer command and alarm
It is worth more newer command), more newer command is sent to monitoring 14 side of control unit via communication unit 31.Also, by monitoring that control unit 14 obtains
More newer command is taken, the controlling value and alarm value for setting each component corresponding with the mixture to be generated can be concentrated.It needs
It is bright, at this point, the class name column 615 in configuration diagram image 611 is also updated according to the type of the mixture got.This
Outside, it is also possible to the setting value in data with alert generating unit 322 also to preset according to the type for the mixture to be generated,
Setting value in data with alert generating unit 322 is also updated according to the type of the mixture got.
It is that stop the entirety or one of hybrid system 1 in the content of operating condition corresponding with the service data got
When partial operating, stopping life that the operating that generating unit of ceasing and desisting order 325 generates the whole or part for making hybrid system 1 stops
It enables.Specifically, when the state for each component to be obtained as service data is failure, data with alert generating unit
The content of judgement result in 322 is that generating unit of ceasing and desisting order 325 is generated to be stopped mixing in corresponding range when shutting down
The operating of collaboration system 1 is ceased and desisted order.Then, ceasing and desisting order for generation is sent to monitoring control unit 14 via communication unit 31
Side, the monitoring acquisition of control unit 14 are ceased and desisted order, and thus stop the operating of hybrid system 1 in corresponding range.
Time series data generating unit 326 is for one or more mixtures as object, and generation is to being stored in service data
Time series data obtained from service data in storage unit 332 is chronologically counted.Also, in particular, in present embodiment
In, time series data generating unit 326 can generate correlation data for mixture of the same race, and the correlation data is for the state can compare
Display in monitoring screen 6 for operating value of the same race it is multiple and different during multiple time series datas or for different types of
Service data it is identical during multiple time series datas.It, can the different periods such as to the past and now that is according to the former
Time series data is compared, and can grasp the variation of operating condition.In addition, according to the latter, by comparing more under same time point
A service data can make the variation of the service data of a side and the variation of the service data of another party be mapped, and can grasp fortune
The reason of turning data variation.
For example, can supervised by time series data generating unit 326 by selecting tendency chart tabs 63 in monitoring screen 6
Depending on display on picture 6 for the tendency chart of the operating value as object.Specifically, by selecting tendency chart tabs 63
In the picture of display, specify display as the one or more mixtures and one or more operating value, trend of display object
During the one or more of figure, thus displaying target tendency chart.For example, by one mixture of selection and an operating value and referring to
It is fixed it is multiple and different during, the tendency chart of different periods can be shown for mixture of the same race and operating value, passes through and selects one
Mixture and multiple operating values be simultaneously during specified one, can show mixture of the same race it is identical during multiple operating values become
Gesture figure.
In addition, can monitored by time series data generating unit 326 by selecting list tabs 66 in monitoring screen 6
Display is directed to the list as shown in Figure 5,6 of the service data as object and exports as printed product on picture 6.It is specific and
Speech specifies the mixture as display object, thus displaying target in the picture shown by selection list tabs 66
List.For example, Fig. 5 is list relevant to mixture " 000 0-A ", chronologically shows and generate mixture " 000
The relevant service data of hybrid system 1 when zero-A ".Also, Fig. 6 be with after the mixture " 000 0-A " by mixing
The relevant list of mixture " 000 0-1C " that system 1 generates, the time after generating mixture " 000 0-1C "
Start to show data.
Centralized watch device 3 can monitor multiple hybrid systems 1 simultaneously.Specifically, communication unit 31 is obtained from multiple mixed
The service data of the monitoring control unit 14 of collaboration system 1, and storage unit 33 stores various data by each hybrid system 1, can lead to
Monitoring screen data generating section 321 is crossed to select the hybrid system 1 to show in monitoring screen 6, and shows and selects
The relevant monitoring screen 6 of hybrid system 1.Also, it also shows in monitoring screen 6 for current not shown hybrid system 1
Alarm.
As described above, by centralized watch device 3, it can be based on the fortune got via communication unit 31 from monitoring control unit 14
Revolution evidence shows the identifiably various letters such as configuration diagram image 61 of operating condition of 1 each section of display system in monitoring screen 6
Breath, therefore user just can be carried out the centralized watch of system 1 by viewing monitoring screen 6.
(other embodiments)
In the above-described embodiment, with can from the laptop connected via network 5, tablet terminal, other are logical
It is illustrated for the composition of the update monitoring screen 6 of communication terminals 4 such as letter portable terminal, but for updating monitoring screen 6
It's not limited to that for communication terminal 4.For example, it may be preset in storage tank 11 can via relay 2 or directly with collection
The communication terminal that middle monitoring arrangement 3 communicates is sent based on instruction/input to communication terminal from communication terminal to communication unit 31
Thus the information such as name information, use information update the display of the title display field 614 on configuration diagram image 61, or display
The use state etc. of storage tank 11 updates monitoring screen 6.In this case, replacement be reserving at the raw material in storage tank 11 when, pass through to
The title of raw material after communication terminal input replacement updates the title display field 614 of configuration diagram image 61, or in cleaning storage tank
When 11, by being in this case in cleaning to communication terminal input, the use of storage tank 11 can be updated in configuration diagram image 61
State.
Above embodiment use have extruder 13 as materials mixing device hybrid system but it is also possible to be
Having the mixing machine for mixing material, the kneading machine for being kneaded material etc. can be by the various device of a variety of materials mixing as material
Expect the hybrid system of mixing arrangement.
About other compositions, it is thus understood that embodiment disclosed in this specification is example in all aspects, the present invention
Range do not limited by these embodiments.Those skilled in the art is appreciated that in the range for not departing from purport of the invention
It is interior, it can be carried out appropriate change.Therefore, the other embodiments changed without departing from the spirit and scope of the invention are worked as
So it is intended to be included within the scope of the present invention.
Industrial availability
The present invention can for example be used for the monitoring of hybrid system.
Description of symbols
1 hybrid system；
11 storage tanks；
12 feeders；
13 extruders；
14 monitoring control units；
3 centralized watch devices；
31 communication units (service data acquisition unit, mixture information acquiring section)；
32 processing units；
321 monitoring screen data generating sections；
322 data with alert generating units；
323 cumulative times calculating portion；
324 setting update section；
325 cease and desist order generating unit；
326 time series data generating units；
33 storage units；
331 setting storage units；
332 service data storage units；
34 display units；
35 input units (mixture information acquiring section)；
4 communication terminals；
6 monitoring screens；
61 configuration diagram images.
Claims (13)
1. a kind of centralized watch device, monitors hybrid system, which has: more than one storage tank, one
Above feeder, materials mixing device and monitoring control unit, the monitoring control unit can execute mixing control, and collect with
Relevant data, that is, the service data of operating condition of each component in the mixing control, the mixing control are as follows: be based on
The controlling value set is supplied the raw material being reserving in the storage tank to the materials mixing device by the feeder,
By the materials mixing device to supply come raw material mix,
The centralized watch device has:
Service data acquisition unit obtains the service data from the monitoring control unit；And
Monitoring screen data generating section, in the configuration diagram of the hybrid system, right respectively with each service data for getting
The position answered generates the configuration diagram image for identifiably showing operating condition corresponding with the service data, generates for showing
It can show the monitoring screen data of the monitoring screen of the configuration diagram image.
2. centralized watch device according to claim 1, wherein have:
Data with alert generating unit, to based on each service data got operating value and corresponding setting value compare
Compared with, occur more than or lower than the corresponding setting value the operating value when, generate in the monitoring screen show
Show the data with alert of the alarm of corresponding contents.
3. centralized watch device according to claim 2, wherein have:
Cumulative time calculating portion calculates the operating of each section of the hybrid system based on the service data got
Cumulative time as the operating value,
The data with alert generating unit is to calculated each operating cumulative time and setting as the corresponding setting value
It fixes time and is compared, when occurring more than the operating cumulative time of the corresponding setting time, generate corresponding contents
The data with alert.
4. centralized watch device described in any one of claim 1 to 3, wherein have:
Storage unit is set, according to the type for the mixture to be generated, is stored with controlling value when generating the mixture；
Mixture information acquiring section obtains the type of the mixture generated by the hybrid system；And
Update section is set, is generated corresponding with the type of the mixture got described for being set in the monitoring control unit
The more newer command of the controlling value of controlling value.
5. centralized watch device according to claim 4, wherein
The setting storage unit is stored with according to the type for the mixture to be generated to determine the state of each component and is set
Alarm value in the monitoring control unit,
The setting update section generates corresponding with the type of the mixture got for setting in the monitoring control unit
The more newer command of the alarm value of the alarm value.
6. centralized watch device according to any one of claims 1 to 5, wherein have:
It ceases and desist order generating unit, is that stop the hybrid system in the content of operating condition corresponding with the service data
Whole or part operating when, generate make the hybrid system whole or part operating stop ceasing and desisting order.
7. centralized watch device described according to claim 1~any one of 6, wherein have:
The type of service data storage unit, the mixture generated when by operating classifies simultaneously to the service data got
Cumulatively stored；And
Time series data generating unit, for one or more mixtures as object, generation chronologically counts stored described
Time series data obtained from service data.
8. centralized watch device according to claim 7, wherein
The time series data generating unit can generate correlation data for mixture of the same race, and the correlation data is for the shape can compare
State in the monitoring screen display for the service data of the same race it is multiple and different during multiple time series datas
Or for different types of service data it is identical during multiple time series datas.
9. centralized watch device described according to claim 1~any one of 8, wherein have:
Communication unit, energy and serial communication,
The monitoring screen data generating section can update the monitoring screen data according to the instruction from the communication terminal.
10. centralized watch device according to claim 9, wherein
Name information relevant to the material name in the storage tank in the configuration diagram image is being got from the communication terminal
When, the monitoring screen data generating section generation makes title corresponding with the name information got be shown in the configuration
The monitoring screen data of corresponding position in figure image.
11. centralized watch device according to claim 9 or 10, wherein
When getting use information relevant to the use state of storage tank in the configuration diagram image from the communication terminal,
The monitoring screen data generating section generation shows that use state corresponding with the use information got identifiably
The monitoring screen data of corresponding position in the configuration diagram image.
12. a kind of centralized watch method is executed by the centralized watch device monitored to hybrid system, the hybrid system tool
It is standby: more than one storage tank, more than one feeder, materials mixing device and monitoring control unit, the monitoring control unit energy
Mixing control is executed, and collects data relevant to the operating condition of each component in the mixing control and operates number
According to the mixing control are as follows: based on the controlling value set, supplied the raw material being reserving in the storage tank by the feeder
To the materials mixing device, by the materials mixing device to supply come raw material mix,
The centralized watch method includes:
Service data obtains process, obtains the service data from the monitoring control unit；
Configuration diagram image generation process, in the configuration diagram of the hybrid system, right respectively with each service data for getting
The position answered generates the configuration diagram image for identifiably showing operating condition corresponding with the service data；And
Monitoring screen data generation process generates the monitoring screen number for showing the monitoring screen that can show the configuration diagram image
According to.
13. a kind of monitoring program, the centralized watch device that can be used to monitor hybrid system, the hybrid system have:
More than one storage tank, more than one feeder, materials mixing device and monitoring control unit, the monitoring control unit can execute
Mixing control, and data, that is, service data relevant to the operating condition of each component in the mixing control is collected,
The mixing control are as follows: based on the controlling value set, supplied the raw material being reserving in the storage tank by the feeder
To the materials mixing device, by the materials mixing device to supply come raw material mix,
The monitoring program makes the centralized watch device execute following processing,
Service data acquisition processing obtains the service data from the monitoring control unit；
Configuration diagram image generation processing, in the configuration diagram of the hybrid system, right respectively with each service data for getting
The position answered generates the configuration diagram image for identifiably showing operating condition corresponding with the service data；And
Monitoring screen data generation processing, generates the monitoring screen number for showing the monitoring screen that can show the configuration diagram image
According to.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017-095895 | 2017-05-12 | ||
| JP2017095895A JP6811677B2 (en) | 2017-05-12 | 2017-05-12 | Centralized monitoring device, centralized monitoring method, and monitoring program |
| PCT/JP2018/017612 WO2018207725A1 (en) | 2017-05-12 | 2018-05-07 | Centralized monitoring apparatus, centralized monitoring method, and monitoring program |
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| Publication Number | Publication Date |
|---|---|
| CN110325933A true CN110325933A (en) | 2019-10-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201880013302.9A Pending CN110325933A (en) | 2017-05-12 | 2018-05-07 | Centralized watch device, centralized watch method and monitoring program |
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| Country | Link |
|---|---|
| JP (1) | JP6811677B2 (en) |
| CN (1) | CN110325933A (en) |
| WO (1) | WO2018207725A1 (en) |
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| JP2002082716A (en) * | 2000-09-08 | 2002-03-22 | Sekisui Chem Co Ltd | Remote centralized monitor system for raw material processing facility |
| JP2011220708A (en) * | 2010-04-05 | 2011-11-04 | Jfe Steel Corp | Material prediction device for steel material |
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| JP2014092933A (en) * | 2012-11-02 | 2014-05-19 | Toshiba Mitsubishi-Electric Industrial System Corp | Portable terminal linkage device, control system communicating with portable terminal linkage device, and portable terminal device |
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| US7146231B2 (en) * | 2002-10-22 | 2006-12-05 | Fisher-Rosemount Systems, Inc.. | Smart process modules and objects in process plants |
| JP5127359B2 (en) * | 2007-08-17 | 2013-01-23 | 住友化学株式会社 | Alarm system |
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- 2017-05-12 JP JP2017095895A patent/JP6811677B2/en active Active
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- 2018-05-07 WO PCT/JP2018/017612 patent/WO2018207725A1/en active Application Filing
- 2018-05-07 CN CN201880013302.9A patent/CN110325933A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002082716A (en) * | 2000-09-08 | 2002-03-22 | Sekisui Chem Co Ltd | Remote centralized monitor system for raw material processing facility |
| JP2011220708A (en) * | 2010-04-05 | 2011-11-04 | Jfe Steel Corp | Material prediction device for steel material |
| JP2012225607A (en) * | 2011-04-21 | 2012-11-15 | Hoshizaki Electric Co Ltd | Auger-type ice making machine |
| JP2014092933A (en) * | 2012-11-02 | 2014-05-19 | Toshiba Mitsubishi-Electric Industrial System Corp | Portable terminal linkage device, control system communicating with portable terminal linkage device, and portable terminal device |
| CN105162887A (en) * | 2015-09-30 | 2015-12-16 | 重庆世纪精信实业（集团）有限公司 | Commercial unit maintenance management system based on large data |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018207725A1 (en) | 2018-11-15 |
| JP2018194911A (en) | 2018-12-06 |
| JP6811677B2 (en) | 2021-01-13 |
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Application publication date: 20191011 |