CN110325933A - Centralized watch device, centralized watch method and monitoring program - Google Patents

Centralized watch device, centralized watch method and monitoring program Download PDF

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Publication number
CN110325933A
CN110325933A CN201880013302.9A CN201880013302A CN110325933A CN 110325933 A CN110325933 A CN 110325933A CN 201880013302 A CN201880013302 A CN 201880013302A CN 110325933 A CN110325933 A CN 110325933A
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China
Prior art keywords
data
service data
monitoring
monitoring screen
configuration diagram
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CN201880013302.9A
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Chinese (zh)
Inventor
梅木隆
菅尾彰芳
松田美奈子
中山正
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Kubota Corp
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Kubota Corp
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

It is an object of the invention to mitigate the burden of operator.A kind of centralized watch device, hybrid system is monitored, the hybrid system has: more than one storage tank, more than one feeder, materials mixing device and monitoring control unit, the monitoring control unit can execute mixing control, and collect data, that is, service data relevant to the operating condition of each component in mixing control, the mixing control are as follows: based on the controlling value set, the raw material being reserving in storage tank is supplied to materials mixing device by feeder, by materials mixing device to supply come raw material mix, the centralized watch device has: service data acquisition unit, service data is obtained from monitoring control unit;And monitoring screen data generating section, in the configuration diagram of hybrid system, in position corresponding with each service data got, the configuration diagram image (61) for identifiably showing operating condition corresponding with the service data is generated, the monitoring screen data for showing the monitoring screen (6) that can show the configuration diagram image (61) are generated.

Description

Centralized watch device, centralized watch method and monitoring program
Technical field
The centralized watch device that is monitored the present invention relates to a kind of pair of hybrid system is executed by the centralized watch device Centralized watch method and the monitoring program that can be used for the centralized watch device, the hybrid system have: more than one storage Slot, more than one feeder and materials mixing device carry out following mixing control: based on the controlling value set, leading to It crosses the feeder to supply the raw material being reserving in the storage tank to the materials mixing device, is mixed and filled by the material The raw material for carrying out supply is set to mix.
Background technique
In order to carry out being obtained by mixing drug, food, resin group to plurality of raw materials by materials mixing devices such as extruders The mixtures such as object, rubber processing object are closed, have used above-mentioned hybrid system (for example, Japanese Unexamined Patent Publication 2017-64949 bulletin (patent document 1)).Also, in above-mentioned existing hybrid system, in order to monitor each equipment such as raw material feed device, extruder Whether run well, each equipment of operator's inspection makes an inspection tour the information etc. for the monitoring control device that each equipment is each provided with.In addition, When changing the type for the mixture to be generated, operator walks to make an inspection tour the monitoring control device of each equipment, changes each monitoring control Thus controlling value in device processed carries out mixing corresponding with the mixture after change and controls.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2017-64949 bulletin
Summary of the invention
Problem to be solved by the invention
As described above, for monitoring system, operator patrols, to operator in existing hybrid system Cause very big burden.In addition, can not probably note abnormalities immediately when equipment is abnormal, it as a result, probably can be to system Operating causes major obstacles.
Thus it would be desirable to achieve the centralized watch device of the burden of operator, centralized watch method and monitoring journey can be mitigated Sequence.
The solution to the problem
Centralized watch device of the invention monitors that the hybrid system has to hybrid system: more than one storage tank, More than one feeder, materials mixing device and monitoring control unit, which can execute mixing control, and receive Collect data, that is, service data relevant to the operating condition of each component in the mixing control, the mixing control are as follows: Based on the controlling value set, the raw material being reserving in the storage tank is supplied to the material by the feeder and mixes dress Set, by the materials mixing device to supply come raw material mix, the centralized watch device has: service data obtains Portion is taken, obtains the service data from the monitoring control unit;And monitoring screen data generating section, in the hybrid system In configuration diagram, in position corresponding with each service data got, identifiably display and the service data pair are generated The configuration diagram image for the operating condition answered generates the monitoring screen number for showing the monitoring screen that can show the configuration diagram image According to.
According to this constitution, can be shown in monitoring screen based on the service data for the monitoring control unit for being obtained from hybrid system Show the configuration diagram image of the identifiably operating condition of display system each section, therefore operator passes through viewing monitoring screen, just It can be carried out the monitoring of system, and do not have to inspection system.
Hereinafter, being illustrated to the preferred embodiment of the centralized watch device of the disclosure.But the scope of the present invention not by The preferred embodiment example recorded below limits.
As a scheme, it is preferred that have: data with alert generating unit, to based on each service data got Operating value and corresponding setting value are compared, occur more than or lower than the corresponding setting value the operating value When, generate the data with alert for showing the alarm of corresponding contents in the monitoring screen.
According to this constitution, alarm can be shown in monitoring screen when system is abnormal, therefore system can be found in advance Exception.
As a scheme, it is preferred that have: cumulative time calculating portion, based on the service data got, meter The operating cumulative time of each section of the hybrid system is calculated as the operating value, the data with alert generating unit is to calculating Each operating cumulative time out and the setting time as the corresponding setting value are compared, and are occurring more than correspondence The setting time the operating cumulative time when, generate the data with alert of corresponding contents.
According to this constitution, the degree of aging of each section can suitably be grasped according to the operating cumulative time.
As a scheme, it is preferred that have: setting storage unit is stored with according to the type for the mixture to be generated Generate the controlling value when mixture;Mixture information acquiring section obtains the mixture generated by the hybrid system Type;And setting update section, it generates corresponding with the type of the mixture got for being set in the monitoring control unit The controlling value controlling value more newer command.
As a scheme, it is preferred that the setting storage unit is promising according to the type storage for the mixture to be generated The alarm value for determining the state of each component and setting in the monitoring control unit, the setting update section are generated and are used for The alarm value more newer command of the alarm value corresponding with the type of the mixture got is set in the monitoring control unit.
When changing the type of mixture, need to change the controlling value etc. in monitoring control unit, and according to these configurations, The controlling value etc. in change monitoring control unit can be concentrated via centralized watch device.
As a scheme, it is preferred that have: generating unit of ceasing and desisting order, in operating corresponding with the service data When the content of state is the operating for the whole or part that stop the hybrid system, generation makes the whole of the hybrid system What the operating of body or a part stopped ceasing and desisting order.
According to this constitution, can stop immediately according to ceasing and desisting order when needing the operating of whole or part of halt system The operating of the whole or part of locking system.
As a scheme, it is preferred that have: service data storage unit, the type of the mixture generated when by operating The service data got classify and cumulatively store;And time series data generating unit, for conduct One or more mixtures of object, generation chronologically count time series data obtained from the stored service data.
According to this constitution, can be referring to the data of every kind of mixture, therefore can suitably grasp the operating of system.
As a scheme, it is preferred that the time series data generating unit can generate correlation data for mixture of the same race, The correlation data be used for the state that can be compared show in the monitoring screen be directed to the service data of the same race it is multiple not Multiple time series datas with during or for different types of service data it is identical during it is multiple described Time series data.
According to this constitution, can be referring to the data of every kind of mixture, therefore can suitably grasp the operating of system.
As a scheme, it is preferred that having can be with the communication unit of serial communication, the monitoring screen data life The monitoring screen data can be updated according to the instruction from the communication terminal at portion.
According to this constitution, monitoring screen can be edited from the place far from centralized watch device.
As a scheme, it is preferred that got and the storage tank in the configuration diagram image from the communication terminal In material name relevant name information when, the monitoring screen data generating section, which generates the title for making and getting, to be believed Cease the monitoring screen data for the corresponding position that corresponding title is shown in the configuration diagram image.
According to this constitution, can be by communication portable terminals such as the communication terminal, the tablet terminal that are attached to storage tank etc., to storage From the title of the raw material in the storage tank in scene input monitoring screen when slot has put into raw material.In addition, prison can be utilized The raw material in each storage tank is confirmed depending on picture, therefore when changing the type for the mixture to be generated, can confirm that should be mixed Whether the raw material of conjunction is correctly put into each storage tank.
As a scheme, it is preferred that got and the storage tank in the configuration diagram image from the communication terminal Use state relevant use information when, the monitoring screen data generating section generates the use information for making and getting Corresponding use state is identifiably shown in the monitoring screen data of the corresponding position in the configuration diagram image.
According to this constitution, can be by communication portable terminals such as the communication terminal, the tablet terminal that are attached to storage tank etc. from scene Edit title, the state of the storage tank in monitoring screen.In addition, can confirm its situation using monitoring screen.
Centralized watch method of the invention is executed by the centralized watch device monitored to hybrid system, the mixed stocker System has: more than one storage tank, more than one feeder, materials mixing device and monitoring control unit, monitoring control Portion can execute mixing control, and collect data relevant to the operating condition of each component in the mixing control and transport Revolution evidence, the mixing control are as follows: based on the controlling value set, the original in the storage tank will be reserving at by the feeder Material supply to the materials mixing device, by the materials mixing device to supply come raw material mix, the concentration Monitoring method includes: that service data obtains process, obtains the service data from the monitoring control unit;Configuration diagram image generates Process, in the configuration diagram of the hybrid system, in position corresponding with each service data got, generating be can recognize Ground shows the configuration diagram image of operating condition corresponding with the service data;And monitoring screen data generation process, it generates and uses The monitoring screen data of the monitoring screen of the configuration diagram image can be shown in display.
The centralized watch device that monitoring program of the invention can be used to monitor hybrid system, the hybrid system tool It is standby: more than one storage tank, more than one feeder, materials mixing device and monitoring control unit, the monitoring control unit energy Mixing control is executed, and collects data relevant to the operating condition of each component in the mixing control and operates number According to the mixing control are as follows: based on the controlling value set, supplied the raw material being reserving in the storage tank by the feeder To the materials mixing device, by the materials mixing device to supply come raw material mix, the monitoring program So that the centralized watch device is executed following processing: service data acquisition processing obtains the operating from the monitoring control unit Data;Configuration diagram image generation processing, in the configuration diagram of the hybrid system, right respectively with each service data for getting The position answered generates the configuration diagram image for identifiably showing operating condition corresponding with the service data;And monitoring screen Data generation processing, generates the monitoring screen data for showing the monitoring screen that can show the configuration diagram image.
Detailed description of the invention
Fig. 1 is the synoptic diagram of the monitoring system of present embodiment.
Fig. 2 is the block diagram of centralized watch device.
Fig. 3 is the figure for indicating monitoring screen.
Fig. 4 is the figure for indicating selection picture.
Fig. 5 is the figure for indicating an example of list.
Fig. 6 is the figure for indicating an example of list.
Specific embodiment
It is carried out referring to embodiment of the attached drawing to centralized watch device of the invention, centralized watch method and monitoring program Explanation.Fig. 1 shows the monitoring systems of present embodiment.This monitoring system is constituted are as follows: for obtaining drug, food, resin group The hybrid system 1 for closing the mixture of object, rubber processing object etc. is used as supervision object, is collected by relay 2 and comes from hybrid system 1 Data, the data being collected into are sent to centralized watch device 3 from relay 2 via network 5.Then, centralized watch fills It sets 3 and generates data for showing the monitoring screen of monitoring based on the data being collected into, in centralized watch device 3, via net The display unit display monitoring picture of the communication terminals 4 such as laptop, tablet terminal or other communication portable terminals that network 5 connects Face.Operator can monitor hybrid system 1 from centralized watch device 3, communication terminal 4 as a result,.
Specifically, in this monitoring system, to have more than one storage tank 11, more than one feeder 12, squeeze The hybrid system 1 of machine (an example of materials mixing device) 13 and monitoring control unit 14 is object out.It should be noted that into The equipment such as glassware 12, extruder 13, by it is each or do not have multiple equipment have to the equipment carry out monitoring control monitoring control dress It sets, monitoring control unit 14 includes these monitoring control devices.Also, the hybrid system 1 is configured to execute following mixing control: Monitoring control unit 14 controls each equipment based on the controlling value set according to the type of the mixture of generation, via supply pipe 15,16 will be reserving at the raw material in storage tank 11 by the supply of feeder 12 to extruder 13, by 13 pairs of extruder supplies come Raw material is mixed, and defined mixture is generated.In addition, monitoring control unit 14 is configured to, collects and mix each structure in control At the relevant data, that is, service data of the operating condition of element, the fortune that will be collected by LAN17 etc. wired or wireless mode Revolution evidence is sent to relay 2.
It should be noted that this is example, if hybrid system 1 have the storage tank 11, one of at least more than one with On feeder 12, extruder 13 and monitoring control unit 14, can also have mixer etc. other composition.In addition, with It is not particularly limited in the storage tank 11 of hybrid system 1, feeder 12, extruder 13, monitoring control unit 14, other devices, it can be with Use the device generally used.According to the hybrid system 1 as object, manufacturer is different by each constituent element, or i.e. The case where making to be identical constituent element, being mixed there is also the equipment of multiple manufacturers, in the case, as long as relaying Carrying in device 2, centralized watch device 3 can convert the data of the monitoring control device from each equipment and manage concentratedly respectively Software.
In addition, monitoring control unit 14 collects the original being reserving in each storage tank 11 in hybrid system 1 in the present embodiment The weight of material, the amount of the raw material per unit time supplied from each feeder 12 to extruder 13, the motor in extruder 13 turn Speed, current value, power value, each section the operating values such as temperature as service data.In the feelings for further using other devices Under condition, the operating value of the device is collected.Then, monitoring control unit 14 determines that (storage tank 11, squeezes out feeder 12 each component Machine 13, other devices) whether there is or not operating, normal/abnormal/failure of each component, also collect the operating/stopping determined, just The state of each components such as often/exception/fault is as service data.Based on it is pre-set, be used for as fault value Although being determined as the value of failure when operating value is above or below the value and as alarm value for not up to fault value but judgement For the value that constituent element is abnormal, according to the service data of each component whether above or below alarm value/fault value come Carry out the judgement of normal/abnormal/failure.Also, in the present embodiment, alarm value is set to and in monitoring control unit 14 The corresponding value of the controlling value set, fault value is unrelated with controlling value, is set as the value determined by each component.
In this way, in monitoring control unit 14, operating value, the state (operating, stopping, exception, failure etc.) of each component It is collected as service data.The service data being collected into via relay 2 from monitoring control unit 14 periodically or continuously It is sent to centralized watch device 3.Then, centralized watch device 3 obtains the service data sent, is based on the service data, raw At for showing the monitoring screen data of monitoring screen in the display unit 34 of itself, the display unit of communication terminal 4.Hereinafter, to this It the composition of the centralized watch device 3 of embodiment and is described in detail by the processing that centralized watch device 3 executes.
Centralized watch device 3 includes general server machine etc., as shown in Fig. 2, having: including can be via network 5 The communication unit 31 of the communication equipment communicated with relay 2, communication terminal 4 etc.;Including CPU etc., various data processings are carried out Processing unit 32;Storage unit 33 including such as hard disk;It can show the display units 34 such as the display of aftermentioned monitoring screen 6;And Receive the input units 35 such as keyboard, the mouse of the input of data, instruction etc..Also, present embodiment is constituted are as follows: is deposited in storage unit 32 The monitoring program for making centralized watch device 3 execute aftermentioned processing is contained, processing unit 33 executes regulation according to monitoring program Processing, thus can be carried out the monitoring of the hybrid system 1 as object.Hereinafter, concentrating prison to by executing monitoring program The function having in view apparatus 3, the processing carried out in centralized watch device 3 are illustrated.
Communication unit 31 is as the service data for obtaining service data from monitoring control unit 14 and communicating with relay 2 Acquisition unit functions.In addition, communication unit 31 obtains from communication terminal 4 as communicating with communication terminal 4 and passes through monitoring screen 6 The information relevant to storage tank of input, the device of the type for the mixture to generate in hybrid system 1 function.
Data needed for storage unit 33 stores the processing of processing unit 32 are deposited as having setting storage unit 331, service data Storage portion 332 and the device for handling data store 333 function, wherein setting storage unit 331 is pressed by as the mixed of object Collaboration system 1 generate mixture type, be stored with generate the mixture when controlling value, alarm value, service data storage unit 332 classify and cumulatively store to the service data got by the type of the mixture generated when operating, are located Reason data store 333 stores alarm relevant to hybrid system 1, the aftermentioned operating cumulative time etc. generated by processing unit 32 Data.It should be noted that being stored in the controlling value in setting storage unit 331, alarm value can be edited in monitoring screen 6.
Input unit 35 as by receiving instruction/input from the user via the monitoring screen 6 for being shown in display unit 34, Obtain information relevant to storage tank, the device of the type for the mixture to generate in hybrid system 1 functions.
Processing unit 32 is in order to carry out the monitoring of the hybrid system 1 as object, as having monitoring screen data generating section 321, data with alert generating unit 322, cumulative time calculating portion 323, setting update section 324, generating unit of ceasing and desisting order 325 are with timely The device of sequence data generating section 326 functions.
Monitoring screen data generating section 321 in the configuration diagram as the hybrid system 1 of object, with each fortune for getting Revolution generates the configuration diagram image for identifiably showing operating condition corresponding with the service data according to corresponding position 61, and generate the monitoring screen data for showing the monitoring screen 6 that can show configuration diagram image 61.Specifically, being based on The monitoring screen data of generation show monitoring screen 6 shown in Fig. 3 in the display unit of display unit 34, communication terminal, select state Monitor tabs 62, thus configuration diagram image 61 is displayed in monitoring screen 6.
Configuration diagram image 61 is illustrated, the storage tank in configuration diagram image 61, with the hybrid system 1 as object 11, the corresponding display symbol 611 of each components such as feeder 12, supply pipe 15,16 is configured in and each structure in hybrid system 1 At the corresponding position of element, in turn, for show with each component connection operating value (raw material, mixture for storing etc. Temperature in amount, the supply amount of raw material per unit time, the revolving speed of device, current value, power value, device) operating value it is aobvious Show that column 612 is configured near corresponding display symbol 611.In addition, for showing the shape of the devices such as feeder 12, extruder 13 The status display column 613 of state (operating stops, alarm (reply abnormal), failure) with and their corresponding displays accord with 611 and correlate ground Setting.Moreover, each display symbol 611 reflects operating condition, for example, display corresponding with storage tank 11 symbol 611 shows and stores The state of the raw material of amount corresponding with the amount for the raw material for being shown in operating value display field 612, in addition, matching with supply pipe 15,16 etc. The corresponding display symbol 611 of guard system identifiably shows whether be in use (in the present embodiment it is emphasised that in use State).In this way, configuration diagram image 61 is in position corresponding with each service data got, identifiably show Show the state of operating condition corresponding with the service data.
Also, the service data that monitoring screen data generating section 321 is got based on communication unit 31 from monitoring control unit 14, It generates based on operating value, the state newly got, to operating value display field 612, status display column 613 and and each component It is corresponding display symbol 611 display be updated after configuration diagram image 61.That is monitoring screen data generating section 321 will Configuration diagram image 61 is updated periodically as newest state.
In addition, when getting the name relevant to the title of raw material in storage tank 11 in configuration diagram image 61 from input unit 35 When claiming information, corresponding position of the monitoring screen data generating section 321 in configuration diagram image 61 show and the title that gets The corresponding title of information.Specifically, being equipped near display corresponding with storage tank 11 symbol 611 in configuration diagram image 61 Show the title display field 614 of the title of the raw material in each storage tank 611.Also, in input unit 35 via being shown in display unit 34 Monitoring screen 6 when receiving instruction/input from the user and getting corresponding name information, monitoring screen data generating section 321 displays title corresponding with title display field 614.
In addition, in order to storage tank 11 clear in monitoring screen 6 use state (in can be used, not being available, repair, it is clear Wash medium), monitoring screen data generating section 321 is got and storage tank 11 from communication unit 31 (communication terminal 4), input unit 35 When the relevant use information of use state, what the corresponding position in configuration diagram image 61 identifiably showed and got makes With the corresponding use state of information.As the display mode of use state, such as can enumerate in configuration diagram image 61, with Near the corresponding display of storage tank 11 symbol 611, the label for showing the use state of each storage tank 611 is shown, or accord with display 611 itself display mode (color, line weight etc.) change etc..Also, in input unit 35 by via being shown in display unit When 34 monitoring screen 6 receives instruction/input from the user and gets corresponding use information, monitoring screen data are generated Portion 321 identifiably shows the use state of storage tank 11 on configuration diagram image 61.
In addition, being equipped with class name column 615 in configuration diagram image 61, show on class name column 615 by as the mixed of object The mixture that collaboration system 1 generates.
Monitoring screen data generating section 321 can update monitoring screen data according to the instruction from communication terminal 4.Specifically For, the monitoring screen 6 that communication unit 31 is shown via the display unit in communication terminal 4 obtains and instruction/input from the user Corresponding information, monitoring screen data generating section 321 update monitoring screen data according to the information got.For example, logical Letter portion 31 receives instruction/input from the user via the monitoring screen 6 that the display unit in communication terminal 4 is shown, eventually from communication When end 4 gets the information such as corresponding name information, use information, monitoring screen data generating section 321 is in configuration diagram image 61 On identifiably show corresponding with title display field 614 title, the use state of storage tank 11.As a result, if carried in advance logical Believe terminal 4, it can be from title, the state of the storage tank in the editor's monitoring screen 6 of scene.
As described above, can show to user can unify to grasp hybrid system 1 by monitoring screen data generating section 321 The monitoring screen 6 of operating condition, therefore user just can be carried out the monitoring of system by watching monitoring screen 6, and do not have to inspection system System.
Data with alert generating unit 322 to based on each service data got operating value and corresponding setting value into Row compare, occur more than or lower than corresponding setting value operating value when (that is when being abnormal), generate for The data with alert of the alarm of corresponding contents is shown in monitoring screen 6.That is by data with alert generating unit 322, based on operating Value carries out abnormal judgement, thus can be carried out the monitoring of hybrid system 1.It should be noted that setting value can both be controlled with monitoring Alarm value in portion 14 processed, fault value are corresponding, can also be independently of alarm value, set to fault value.In addition it is also possible to set The setting value in multiple stages is set to carry out multistage decision.The display picture for changing tabs 67 by selection setting value to show, Setting value can be changed/be added/deletion etc..
As the content of alarm, the particular content for being judged to having occurred abnormal constituent element, time, exception can be enumerated (abnormal, abnormal degree of which operating value etc.).In addition, the display mode as alarm, can enumerate and generate data with alert When, alarm is exported in monitoring screen 6.Also, the data with alert generated is cumulatively stored in processing data store 333, User selects the alarm in monitoring screen 6 to have a guide look of tabs 65, thus shows stored alarm guide look.In addition, data with alert Generating unit 322 also can be generated and include the state of each component from the service data that monitoring control unit 14 is got (exception, failure etc.) relevant data with alert.
Based on the service data got, the operating for calculating each section of hybrid system 1 is tired in cumulative time calculating portion 323 Operating value is used as between timing.That is cumulative time calculating portion 323 is based on including each composition in the service data got The state (whether operating) of element, thus calculates the operating cumulative time of each component at the accumulative time operated.And And after recalculating the operating cumulative time, the newest operating cumulative time is stored in processing data store 333, is used Family selects the duration of runs in monitoring screen 6 to have a guide look of tabs 64, thus shows the one of each operating cumulative time at current time It lookes at.
In addition, data with alert generating unit 322 is to calculated each operating cumulative time and as corresponding setting value Setting time be compared, in the operating cumulative time for occurring more than corresponding setting time, generate the police of corresponding contents Count off evidence.That is can determine each component based on the operating cumulative time with each component aging with operating Degree of aging.Also, when generating data with alert, alarm is exported in monitoring screen 6, thus user can know that composition is wanted Plain aging.
Update section 324 is set according to the type of the mixture generated by hybrid system 1, is reset in monitoring control unit 14 The controlling value of each component, alarm value.Specifically, selecting tabs 68 by selection classification, show as shown in Figure 4 The selection picture 7 that the type of mixture is shown.Also, it gets in input unit 35, communication unit 31 for selection picture 7 From user, communication terminal 4 instruction when, setting update section 324 generate for monitoring control unit 14 setting and get Mixture the corresponding each component of type controlling value and alarm value more newer command (controlling value more newer command and alarm It is worth more newer command), more newer command is sent to monitoring 14 side of control unit via communication unit 31.Also, by monitoring that control unit 14 obtains More newer command is taken, the controlling value and alarm value for setting each component corresponding with the mixture to be generated can be concentrated.It needs It is bright, at this point, the class name column 615 in configuration diagram image 611 is also updated according to the type of the mixture got.This Outside, it is also possible to the setting value in data with alert generating unit 322 also to preset according to the type for the mixture to be generated, Setting value in data with alert generating unit 322 is also updated according to the type of the mixture got.
It is that stop the entirety or one of hybrid system 1 in the content of operating condition corresponding with the service data got When partial operating, stopping life that the operating that generating unit of ceasing and desisting order 325 generates the whole or part for making hybrid system 1 stops It enables.Specifically, when the state for each component to be obtained as service data is failure, data with alert generating unit The content of judgement result in 322 is that generating unit of ceasing and desisting order 325 is generated to be stopped mixing in corresponding range when shutting down The operating of collaboration system 1 is ceased and desisted order.Then, ceasing and desisting order for generation is sent to monitoring control unit 14 via communication unit 31 Side, the monitoring acquisition of control unit 14 are ceased and desisted order, and thus stop the operating of hybrid system 1 in corresponding range.
Time series data generating unit 326 is for one or more mixtures as object, and generation is to being stored in service data Time series data obtained from service data in storage unit 332 is chronologically counted.Also, in particular, in present embodiment In, time series data generating unit 326 can generate correlation data for mixture of the same race, and the correlation data is for the state can compare Display in monitoring screen 6 for operating value of the same race it is multiple and different during multiple time series datas or for different types of Service data it is identical during multiple time series datas.It, can the different periods such as to the past and now that is according to the former Time series data is compared, and can grasp the variation of operating condition.In addition, according to the latter, by comparing more under same time point A service data can make the variation of the service data of a side and the variation of the service data of another party be mapped, and can grasp fortune The reason of turning data variation.
For example, can supervised by time series data generating unit 326 by selecting tendency chart tabs 63 in monitoring screen 6 Depending on display on picture 6 for the tendency chart of the operating value as object.Specifically, by selecting tendency chart tabs 63 In the picture of display, specify display as the one or more mixtures and one or more operating value, trend of display object During the one or more of figure, thus displaying target tendency chart.For example, by one mixture of selection and an operating value and referring to It is fixed it is multiple and different during, the tendency chart of different periods can be shown for mixture of the same race and operating value, passes through and selects one Mixture and multiple operating values be simultaneously during specified one, can show mixture of the same race it is identical during multiple operating values become Gesture figure.
In addition, can monitored by time series data generating unit 326 by selecting list tabs 66 in monitoring screen 6 Display is directed to the list as shown in Figure 5,6 of the service data as object and exports as printed product on picture 6.It is specific and Speech specifies the mixture as display object, thus displaying target in the picture shown by selection list tabs 66 List.For example, Fig. 5 is list relevant to mixture " 000 0-A ", chronologically shows and generate mixture " 000 The relevant service data of hybrid system 1 when zero-A ".Also, Fig. 6 be with after the mixture " 000 0-A " by mixing The relevant list of mixture " 000 0-1C " that system 1 generates, the time after generating mixture " 000 0-1C " Start to show data.
Centralized watch device 3 can monitor multiple hybrid systems 1 simultaneously.Specifically, communication unit 31 is obtained from multiple mixed The service data of the monitoring control unit 14 of collaboration system 1, and storage unit 33 stores various data by each hybrid system 1, can lead to Monitoring screen data generating section 321 is crossed to select the hybrid system 1 to show in monitoring screen 6, and shows and selects The relevant monitoring screen 6 of hybrid system 1.Also, it also shows in monitoring screen 6 for current not shown hybrid system 1 Alarm.
As described above, by centralized watch device 3, it can be based on the fortune got via communication unit 31 from monitoring control unit 14 Revolution evidence shows the identifiably various letters such as configuration diagram image 61 of operating condition of 1 each section of display system in monitoring screen 6 Breath, therefore user just can be carried out the centralized watch of system 1 by viewing monitoring screen 6.
(other embodiments)
In the above-described embodiment, with can from the laptop connected via network 5, tablet terminal, other are logical It is illustrated for the composition of the update monitoring screen 6 of communication terminals 4 such as letter portable terminal, but for updating monitoring screen 6 It's not limited to that for communication terminal 4.For example, it may be preset in storage tank 11 can via relay 2 or directly with collection The communication terminal that middle monitoring arrangement 3 communicates is sent based on instruction/input to communication terminal from communication terminal to communication unit 31 Thus the information such as name information, use information update the display of the title display field 614 on configuration diagram image 61, or display The use state etc. of storage tank 11 updates monitoring screen 6.In this case, replacement be reserving at the raw material in storage tank 11 when, pass through to The title of raw material after communication terminal input replacement updates the title display field 614 of configuration diagram image 61, or in cleaning storage tank When 11, by being in this case in cleaning to communication terminal input, the use of storage tank 11 can be updated in configuration diagram image 61 State.
Above embodiment use have extruder 13 as materials mixing device hybrid system but it is also possible to be Having the mixing machine for mixing material, the kneading machine for being kneaded material etc. can be by the various device of a variety of materials mixing as material Expect the hybrid system of mixing arrangement.
About other compositions, it is thus understood that embodiment disclosed in this specification is example in all aspects, the present invention Range do not limited by these embodiments.Those skilled in the art is appreciated that in the range for not departing from purport of the invention It is interior, it can be carried out appropriate change.Therefore, the other embodiments changed without departing from the spirit and scope of the invention are worked as So it is intended to be included within the scope of the present invention.
Industrial availability
The present invention can for example be used for the monitoring of hybrid system.
Description of symbols
1 hybrid system;
11 storage tanks;
12 feeders;
13 extruders;
14 monitoring control units;
3 centralized watch devices;
31 communication units (service data acquisition unit, mixture information acquiring section);
32 processing units;
321 monitoring screen data generating sections;
322 data with alert generating units;
323 cumulative times calculating portion;
324 setting update section;
325 cease and desist order generating unit;
326 time series data generating units;
33 storage units;
331 setting storage units;
332 service data storage units;
34 display units;
35 input units (mixture information acquiring section);
4 communication terminals;
6 monitoring screens;
61 configuration diagram images.

Claims (13)

1. a kind of centralized watch device, monitors hybrid system, which has: more than one storage tank, one Above feeder, materials mixing device and monitoring control unit, the monitoring control unit can execute mixing control, and collect with Relevant data, that is, the service data of operating condition of each component in the mixing control, the mixing control are as follows: be based on The controlling value set is supplied the raw material being reserving in the storage tank to the materials mixing device by the feeder, By the materials mixing device to supply come raw material mix,
The centralized watch device has:
Service data acquisition unit obtains the service data from the monitoring control unit;And
Monitoring screen data generating section, in the configuration diagram of the hybrid system, right respectively with each service data for getting The position answered generates the configuration diagram image for identifiably showing operating condition corresponding with the service data, generates for showing It can show the monitoring screen data of the monitoring screen of the configuration diagram image.
2. centralized watch device according to claim 1, wherein have:
Data with alert generating unit, to based on each service data got operating value and corresponding setting value compare Compared with, occur more than or lower than the corresponding setting value the operating value when, generate in the monitoring screen show Show the data with alert of the alarm of corresponding contents.
3. centralized watch device according to claim 2, wherein have:
Cumulative time calculating portion calculates the operating of each section of the hybrid system based on the service data got Cumulative time as the operating value,
The data with alert generating unit is to calculated each operating cumulative time and setting as the corresponding setting value It fixes time and is compared, when occurring more than the operating cumulative time of the corresponding setting time, generate corresponding contents The data with alert.
4. centralized watch device described in any one of claim 1 to 3, wherein have:
Storage unit is set, according to the type for the mixture to be generated, is stored with controlling value when generating the mixture;
Mixture information acquiring section obtains the type of the mixture generated by the hybrid system;And
Update section is set, is generated corresponding with the type of the mixture got described for being set in the monitoring control unit The more newer command of the controlling value of controlling value.
5. centralized watch device according to claim 4, wherein
The setting storage unit is stored with according to the type for the mixture to be generated to determine the state of each component and is set Alarm value in the monitoring control unit,
The setting update section generates corresponding with the type of the mixture got for setting in the monitoring control unit The more newer command of the alarm value of the alarm value.
6. centralized watch device according to any one of claims 1 to 5, wherein have:
It ceases and desist order generating unit, is that stop the hybrid system in the content of operating condition corresponding with the service data Whole or part operating when, generate make the hybrid system whole or part operating stop ceasing and desisting order.
7. centralized watch device described according to claim 1~any one of 6, wherein have:
The type of service data storage unit, the mixture generated when by operating classifies simultaneously to the service data got Cumulatively stored;And
Time series data generating unit, for one or more mixtures as object, generation chronologically counts stored described Time series data obtained from service data.
8. centralized watch device according to claim 7, wherein
The time series data generating unit can generate correlation data for mixture of the same race, and the correlation data is for the shape can compare State in the monitoring screen display for the service data of the same race it is multiple and different during multiple time series datas Or for different types of service data it is identical during multiple time series datas.
9. centralized watch device described according to claim 1~any one of 8, wherein have:
Communication unit, energy and serial communication,
The monitoring screen data generating section can update the monitoring screen data according to the instruction from the communication terminal.
10. centralized watch device according to claim 9, wherein
Name information relevant to the material name in the storage tank in the configuration diagram image is being got from the communication terminal When, the monitoring screen data generating section generation makes title corresponding with the name information got be shown in the configuration The monitoring screen data of corresponding position in figure image.
11. centralized watch device according to claim 9 or 10, wherein
When getting use information relevant to the use state of storage tank in the configuration diagram image from the communication terminal, The monitoring screen data generating section generation shows that use state corresponding with the use information got identifiably The monitoring screen data of corresponding position in the configuration diagram image.
12. a kind of centralized watch method is executed by the centralized watch device monitored to hybrid system, the hybrid system tool It is standby: more than one storage tank, more than one feeder, materials mixing device and monitoring control unit, the monitoring control unit energy Mixing control is executed, and collects data relevant to the operating condition of each component in the mixing control and operates number According to the mixing control are as follows: based on the controlling value set, supplied the raw material being reserving in the storage tank by the feeder To the materials mixing device, by the materials mixing device to supply come raw material mix,
The centralized watch method includes:
Service data obtains process, obtains the service data from the monitoring control unit;
Configuration diagram image generation process, in the configuration diagram of the hybrid system, right respectively with each service data for getting The position answered generates the configuration diagram image for identifiably showing operating condition corresponding with the service data;And
Monitoring screen data generation process generates the monitoring screen number for showing the monitoring screen that can show the configuration diagram image According to.
13. a kind of monitoring program, the centralized watch device that can be used to monitor hybrid system, the hybrid system have: More than one storage tank, more than one feeder, materials mixing device and monitoring control unit, the monitoring control unit can execute Mixing control, and data, that is, service data relevant to the operating condition of each component in the mixing control is collected, The mixing control are as follows: based on the controlling value set, supplied the raw material being reserving in the storage tank by the feeder To the materials mixing device, by the materials mixing device to supply come raw material mix,
The monitoring program makes the centralized watch device execute following processing,
Service data acquisition processing obtains the service data from the monitoring control unit;
Configuration diagram image generation processing, in the configuration diagram of the hybrid system, right respectively with each service data for getting The position answered generates the configuration diagram image for identifiably showing operating condition corresponding with the service data;And
Monitoring screen data generation processing, generates the monitoring screen number for showing the monitoring screen that can show the configuration diagram image According to.
CN201880013302.9A 2017-05-12 2018-05-07 Centralized watch device, centralized watch method and monitoring program Pending CN110325933A (en)

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JP2017-095895 2017-05-12
JP2017095895A JP6811677B2 (en) 2017-05-12 2017-05-12 Centralized monitoring device, centralized monitoring method, and monitoring program
PCT/JP2018/017612 WO2018207725A1 (en) 2017-05-12 2018-05-07 Centralized monitoring apparatus, centralized monitoring method, and monitoring program

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JP2011220708A (en) * 2010-04-05 2011-11-04 Jfe Steel Corp Material prediction device for steel material
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Application publication date: 20191011