CN110323005A - A kind of communication composite cable processing method of environment-friendly type new material - Google Patents

A kind of communication composite cable processing method of environment-friendly type new material Download PDF

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Publication number
CN110323005A
CN110323005A CN201810295545.8A CN201810295545A CN110323005A CN 110323005 A CN110323005 A CN 110323005A CN 201810295545 A CN201810295545 A CN 201810295545A CN 110323005 A CN110323005 A CN 110323005A
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CN
China
Prior art keywords
environment
communication
friendly type
processing method
cable
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Withdrawn
Application number
CN201810295545.8A
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Chinese (zh)
Inventor
程江
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Shanghai Cable Works (nanjing) Co Ltd
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Shanghai Cable Works (nanjing) Co Ltd
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Priority to CN201810295545.8A priority Critical patent/CN110323005A/en
Publication of CN110323005A publication Critical patent/CN110323005A/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of communication composite cable processing methods of environment-friendly type new material, it is characterized in that including the following steps: that each component 1) is carried out ingredient, it is added in premixing machine and is uniformly mixed, it is transferred in high-speed mixer and stirs, finally carry out extruding pelletization and obtain communication cable material;2) viscose glue will be coated on the segment communication cable material outer wall in step 1);3) protective layer is set in the external of the intertwist body;4) buffer layer is wrapped up on the outside of the protective layer;5) warning device for being provided with amplitude controller on every section of buffer layer and matching with the amplitude controller;6) every section of cable is connected by cable connector.Advantageous effects of the invention: communication cable material of the invention joined PVC, butyronitrile powder, plasticizer and polycarbonate as major ingredient simultaneously, obtain the splendid CABLE MATERIALS of mechanical performance, through detecting, tensile strength > 25MPa, elongation at break > 180%.

Description

A kind of communication composite cable processing method of environment-friendly type new material
Technical field
The present invention relates to a kind of communication composite cable processing methods of environment-friendly type new material, belong to cable production technology neck Domain.
Background technique
Cable is the wire product for being used for transmission electric energy, is the main carriers of power transmission, is widely used in illumination, family The various fields such as electricity, industry.In order to ensure safety, there is particularly severe requirement for the flame retardant property of cable, be industry The research topic of interior emphasis expansion.
With the fast development of communications industry, demand of the market to cable is also constantly expanding.Cable is usually by several Or the cable of similar rope that several groups of conducting wires (every group at least two) are twisted, mutually insulated between every group of conducting wire, and often enclose It is twisted into around a center, entire outside is surrounded by the coating of high-insulation, and cable has the feature of interior energization, external insulation.Mesh Before, cable is broadly divided into fire-retardant Plastic-sheathed Cable, nuclear grade cable, power cable and communication cable etc..Wherein, communication cable is mainly used In transmission data, the product structure size is usually smaller and uniform, and it is one of primary study in industry that the accuracy of manufacture, which requires height, Class cable product.
Summary of the invention
To solve the deficiencies in the prior art, the purpose of the present invention is to provide a kind of communications of environment-friendly type new material with compound Cable processing method, the wire and cable even thickness produced using the production method of the cable, qualification rate are high.
In order to achieve the above objectives, the present invention adopts the following technical scheme that:
A kind of communication composite cable processing method of environment-friendly type new material, characterized in that include the following steps:
1) each component is subjected to ingredient, is added in premixing machine and is uniformly mixed at 80-120 DEG C, is transferred in high-speed mixer and stirs 10-15min is mixed, extruding pelletization is finally carried out and obtains communication cable material, is cut to obtain the logical of segment by certain length Interrogate cable material;The component includes PVC45-80 parts;10-15 parts of butyronitrile powder;30-45 parts of plasticizer;Polycarbonate 60-90 Part;5-12 parts of defoaming agent;1-5 parts of curing agent;3-8 parts of talcum powder;
2) will coat viscose glue on the segment communication cable material outer wall in step 1), and by several communication cable materials each other it Between gap in add packing material;The communication cable material and packing material twist together to be formed centered on silicone pipes Intertwist body;
3) protective layer is set in the external of the intertwist body;
4) buffer layer is wrapped up on the outside of the protective layer;
5) warning device for being provided with amplitude controller on every section of buffer layer and matching with the amplitude controller;
6) every section of cable is connected by cable connector.
A kind of communication composite cable processing method of environment-friendly type new material above-mentioned, characterized in that in the step 1), The mixing speed of high-speed mixer is 300-700rpm.
A kind of communication composite cable processing method of environment-friendly type new material above-mentioned, characterized in that in the step 1), Extruding pelletization carries out in double screw extruder, and extrusion temperature is 160-240 DEG C.
The communication composite cable processing method of a kind of environment-friendly type new material above-mentioned, characterized in that in the step 2 Viscose glue is smeared using equidistant.
The communication composite cable processing method of a kind of environment-friendly type new material above-mentioned, characterized in that in the step 2 Communication cable material selection 2-7 root combination.
The communication composite cable processing method of a kind of environment-friendly type new material above-mentioned, characterized in that in the step 5) Amplitude controller the same side end of every section of buffer layer, the amplitude controller and alarm are set using being wirelessly connected.
A kind of communication composite cable processing method of environment-friendly type new material above-mentioned, characterized in that the packing material For polypropylene rope or inorganic paper string.
The communication composite cable processing method of a kind of environment-friendly type new material above-mentioned, characterized in that the protective layer Material is non-woven fabrics or glass fabric.
A kind of communication composite cable processing method of environment-friendly type new material above-mentioned, which is characterized in that the plasticizer For epoxidized soybean oil;The defoaming agent is silicone emulsion;The curing agent is epoxy curing agent.
A kind of communication composite cable processing method of environment-friendly type new material above-mentioned, which is characterized in that the talcum powder For the mixture of four magnesia and magnesium silicate, wherein the mass percent of four magnesia is not less than 80%.
Advantageous effects of the invention: communication cable material of the invention joined PVC, butyronitrile powder, plasticizer simultaneously And polycarbonate obtains the splendid CABLE MATERIALS of mechanical performance as major ingredient, and through detecting, tensile strength > 25MPa, extension at break Rate > 180% is a kind of communication cable material haveing excellent performance;Meanwhile the CABLE MATERIALS is free of toxic polluter, meets environmental protection and wants It asks, while the well-balanced quality of the wire made through the invention is high, while mixing amplitude controller and warning device, it can The stolen phenomenon of cable is effectively prevented to occur;The center gap of multicore, big section power cable is rationally utilized, placed silicon Core pipe holds part as Function Extension, and the performance for improving cable itself.
Specific embodiment
The invention will be further described below.Following embodiment is only used for clearly illustrating technical side of the invention Case, and not intended to limit the protection scope of the present invention.
A kind of communication composite cable processing method of environment-friendly type new material of the present invention, includes the following steps:
1) each component is subjected to ingredient, is added in premixing machine and is uniformly mixed at 80-120 DEG C, is transferred in high-speed mixer and stirs 10-15min is mixed, extruding pelletization is finally carried out and obtains communication cable material, is cut to obtain the logical of segment by certain length Interrogate cable material;The component includes PVC45-80 parts;10-15 parts of butyronitrile powder;30-45 parts of plasticizer;Polycarbonate 60-90 Part;5-12 parts of defoaming agent;1-5 parts of curing agent;3-8 parts of talcum powder;The mixing speed of high-speed mixer is 300-700rpm.It squeezes out It is granulated and is carried out in double screw extruder, extrusion temperature is 160-240 DEG C.
2) will coat viscose glue on the segment communication cable material outer wall in step 1), and by several communication cable materials that Packing material is added in gap between this;The communication cable material and packing material are twisted together centered on silicone pipes Form intertwist body.Viscose glue is smeared using equidistant.Communication cable material selects the combination of 2-7 root.
3) protective layer is set in the external of the intertwist body;
4) buffer layer is wrapped up on the outside of the protective layer;
5) warning device for being provided with amplitude controller on every section of buffer layer and matching with the amplitude controller;Amplitude control The same side end of every section of buffer layer, the amplitude controller and alarm is arranged in using wireless connection in device processed.
6) every section of cable is connected by cable connector.
Packing material is polypropylene rope or inorganic paper string.
The material of protective layer is non-woven fabrics or glass fabric.
Plasticizer is epoxidized soybean oil;The defoaming agent is silicone emulsion;The curing agent is epoxy curing agent.
Talcum powder is the mixture of four magnesia and magnesium silicate, wherein the mass percent of four magnesia is not less than 80%.
Advantageous effects of the invention: news CABLE MATERIALS of the invention simultaneously joined PVC, butyronitrile powder, plasticizer and Polycarbonate obtains the splendid CABLE MATERIALS of mechanical performance as major ingredient, through detecting, tensile strength > 25MPa, and elongation at break > 180% is a kind of communication cable material haveing excellent performance;Meanwhile the CABLE MATERIALS is free of toxic polluter, meets environmental requirement, The well-balanced quality of the wire made through the invention simultaneously is high, while mixing amplitude controller and warning device, Neng Gouyou The phenomenon for preventing cable stolen to effect occurs;The center gap of multicore, big section power cable is rationally utilized, placed silicon core Pipe holds part as Function Extension, and the performance for improving cable itself.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations Also it should be regarded as protection scope of the present invention.

Claims (10)

1. a kind of communication composite cable processing method of environment-friendly type new material, characterized in that include the following steps:
1) each component is subjected to ingredient, is added in premixing machine and is uniformly mixed at 80-120 DEG C, is transferred in high-speed mixer and stirs 10-15min is mixed, extruding pelletization is finally carried out and obtains communication cable material, is cut to obtain the logical of segment by certain length Interrogate cable material;The component includes PVC45-80 parts;10-15 parts of butyronitrile powder;30-45 parts of plasticizer;Polycarbonate 60-90 Part;5-12 parts of defoaming agent;1-5 parts of curing agent;3-8 parts of talcum powder;
2) will coat viscose glue on the segment communication cable material outer wall in step 1), and by several communication cable materials each other it Between gap in add packing material;The communication cable material and packing material twist together to be formed centered on silicone pipes Intertwist body;
3) protective layer is set in the external of the intertwist body;
4) buffer layer is wrapped up on the outside of the protective layer;
5) warning device for being provided with amplitude controller on every section of buffer layer and matching with the amplitude controller;
6) every section of cable is connected by cable connector.
2. a kind of communication composite cable processing method of environment-friendly type new material according to claim 1, characterized in that institute It states in step 1), the mixing speed of high-speed mixer is 300-700rpm.
3. a kind of communication composite cable processing method of environment-friendly type new material according to claim 1, characterized in that institute It states in step 1), extruding pelletization carries out in double screw extruder, and extrusion temperature is 160-240 DEG C.
4. a kind of communication composite cable processing method of environment-friendly type new material according to claim 1, characterized in that institute Viscose glue in step 2 is stated to smear using equidistant.
5. a kind of communication composite cable processing method of environment-friendly type new material according to claim 1, characterized in that institute State the communication cable material selection 2-7 root combination in step 2.
6. a kind of communication composite cable processing method of environment-friendly type new material according to claim 1, characterized in that institute The same side end that every section of buffer layer is arranged in the amplitude controller in step 5) is stated, the amplitude controller and alarm use It is wirelessly connected.
7. a kind of communication composite cable processing method of environment-friendly type new material according to claim 1, characterized in that institute Stating packing material is polypropylene rope or inorganic paper string.
8. a kind of communication composite cable processing method of environment-friendly type new material according to claim 1, characterized in that institute The material for stating protective layer is non-woven fabrics or glass fabric.
9. a kind of communication composite cable processing method of environment-friendly type new material according to claim 1, characterized in that institute Stating plasticizer is epoxidized soybean oil;The defoaming agent is silicone emulsion;The curing agent is epoxy curing agent.
10. a kind of communication composite cable processing method of environment-friendly type new material according to claim 1, characterized in that The talcum powder is the mixture of four magnesia and magnesium silicate, wherein the mass percent of four magnesia is not less than 80%.
CN201810295545.8A 2018-03-30 2018-03-30 A kind of communication composite cable processing method of environment-friendly type new material Withdrawn CN110323005A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810295545.8A CN110323005A (en) 2018-03-30 2018-03-30 A kind of communication composite cable processing method of environment-friendly type new material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810295545.8A CN110323005A (en) 2018-03-30 2018-03-30 A kind of communication composite cable processing method of environment-friendly type new material

Publications (1)

Publication Number Publication Date
CN110323005A true CN110323005A (en) 2019-10-11

Family

ID=68112469

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810295545.8A Withdrawn CN110323005A (en) 2018-03-30 2018-03-30 A kind of communication composite cable processing method of environment-friendly type new material

Country Status (1)

Country Link
CN (1) CN110323005A (en)

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Application publication date: 20191011

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