CN110320274B - A Reconstruction Method of Internal Defects in Three-pillar Insulator Based on Ultrasonic Scanning Principle - Google Patents
A Reconstruction Method of Internal Defects in Three-pillar Insulator Based on Ultrasonic Scanning Principle Download PDFInfo
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Abstract
本发明公开了一种基于超声扫描原理的三支柱绝缘子内部缺陷重构方法,包括步骤:S1、搭建超声检测系统;S2、超声检测系统对三支柱绝缘子同类位置进行检测,记录每个检测位置的超声反射回波信息;S3、利用类比法对每个检测位置的超声反射回波信息进行判断,确定缺陷位置;S4、超声检测系统在缺陷位置附近进行超声扫描,记录每个检测位置的超声反射回波信息;S5、构建超声反射回波信息与缺陷深度、缺陷大小之间对应关系,基于每个扫描位置的检测结果得到缺陷重构示意图。本发明可以高效、准确、直观地对三支柱绝缘子的内部缺陷进行识别定位和缺陷量化。
The invention discloses a method for reconstructing internal defects of a three-pillar insulator based on an ultrasonic scanning principle, comprising the steps of: S1, building an ultrasonic inspection system; S2, the ultrasonic inspection system detects the same position of the three-pillar insulator, and records the position of each inspection position. Ultrasonic reflection echo information; S3. Use the analogy method to judge the ultrasonic reflection echo information of each detection position to determine the defect position; S4. The ultrasonic inspection system performs ultrasonic scanning near the defect position, and records the ultrasonic reflection of each detection position Echo information; S5 , constructing a corresponding relationship between ultrasonic reflected echo information, defect depth and defect size, and obtaining a schematic diagram of defect reconstruction based on the detection results of each scanning position. The invention can identify, locate and quantify the internal defects of the three-pillar insulator efficiently, accurately and intuitively.
Description
技术领域technical field
本发明涉及输变电绝缘设备领域,尤其涉及一种基于超声扫描原理的三支柱绝缘子内部缺陷重构方法。The invention relates to the field of power transmission and transformation insulation equipment, in particular to a method for reconstructing internal defects of a three-pillar insulator based on the principle of ultrasonic scanning.
背景技术Background technique
三支柱绝缘子是气体绝缘金属封闭输电线路(GIL)中的关键电气部件,起着电气绝缘和机械支撑的作用。三支柱绝缘子是由环氧树脂、固化剂(一般是酸酐类)和填料(氧化铝粉)混合放到带铝合金嵌件的模具中高温固化而成,如果固化过程质量控制不好,三支柱绝缘子的环氧材料与铝合金交内部会出现脱壳、夹层、结合不紧密等缺陷(这些缺陷统称内部缺陷),特别是三支柱绝缘子柱脚合模缝处的固态环氧材料与接地嵌件结合部位。在实际应用过程中内部缺陷会使绝缘子内部电场分布不均匀,导致绝缘子局部放电、绝缘子异常发热等现象,加速绝缘子老化,使绝缘子性能下降,直接威胁GIL的正常运行。因此,及早确认三支柱绝缘子是否存在内部缺陷,对保障电力系统安全运行具有重要意义。Three-pillar insulators are key electrical components in gas-insulated metal-enclosed transmission lines (GILs), serving as electrical insulation and mechanical support. The three-pillar insulator is made by mixing epoxy resin, curing agent (usually acid anhydride) and filler (alumina powder) into a mold with aluminum alloy inserts and curing at high temperature. If the quality control of the curing process is not good, the three-pillar insulator is The epoxy material of the insulator and the aluminum alloy will have defects such as shelling, interlayer, and loose bonding (these defects are collectively referred to as internal defects), especially the solid epoxy material and the grounding insert at the mold joint of the three-pillar insulator column foot binding site. In the actual application process, internal defects will cause uneven distribution of the electric field inside the insulator, resulting in partial discharge of the insulator, abnormal heating of the insulator, etc., which will accelerate the aging of the insulator, reduce the performance of the insulator, and directly threaten the normal operation of the GIL. Therefore, early confirmation of whether the three-pillar insulator has internal defects is of great significance to ensure the safe operation of the power system.
目前,三支柱绝缘子缺陷检测一般在出厂试验阶段,常用两种检测方法:一种是直接法即采用工业数字化X射线成像技术,通过对比X射线穿透波在显示板上的明暗程度来判断绝缘子内部是否存在气缝、裂纹、夹层等缺陷,其优点是缺陷可视化、检测效率较高,但其对宽度较小的裂纹缺陷检测灵敏度不高,且X射线的辐射对人体有害,X射线成像机器价格昂贵、体积庞大、无法对装配和检修过程中的绝缘子进行检测;另一种是间接法即采用工频局部放电检测方法,包括脉冲电流法、特高频法、声学检测法、光学检测法和化学检测法等,依据局部放电量大小对绝缘子状态进行评估,实际应用最广泛的是脉冲电流法,但都很难准确识别绝缘子的缺陷部位和缺陷形状。At present, the defect detection of three-pillar insulators is generally in the factory test stage, and two detection methods are commonly used: one is the direct method, that is, the industrial digital X-ray imaging technology is used, and the insulator is judged by comparing the brightness of the X-ray penetrating wave on the display panel. Whether there are internal defects such as air gaps, cracks, interlayers, etc., the advantages are defect visualization and high detection efficiency, but the detection sensitivity of crack defects with small widths is not high, and the X-ray radiation is harmful to the human body. X-ray imaging machine Expensive, bulky, unable to detect insulators in the process of assembly and maintenance; the other is the indirect method that uses power frequency partial discharge detection methods, including pulse current method, UHF method, acoustic detection method, optical detection method The most widely used method is the pulse current method, but it is difficult to accurately identify the defect location and defect shape of the insulator.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足,提供一种基于超声扫描原理的三支柱绝缘子内部缺陷重构方法。本发明检测成本低、检测精度高、方便携带、对人体无辐射危害,能够高效、准确、直观地对GIL三支柱绝缘子的内部缺陷进行识别定位和缺陷量化。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a method for reconstructing internal defects of a three-pillar insulator based on the principle of ultrasonic scanning. The invention has low detection cost, high detection accuracy, convenient portability, no radiation harm to human body, and can efficiently, accurately and intuitively identify, locate and quantify the internal defects of the GIL three-pillar insulator.
本发明的目的能够通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种基于超声扫描原理的三支柱绝缘子内部缺陷重构方法,包括步骤:A method for reconstructing internal defects of a three-pillar insulator based on the principle of ultrasonic scanning, comprising the steps of:
S1、搭建超声检测系统;S1. Build an ultrasonic testing system;
S2、采用超声检测系统对三支柱绝缘子同类位置进行检测,记录每个检测位置的超声反射回波信息;S2. Use the ultrasonic testing system to detect the same position of the three-pillar insulator, and record the ultrasonic reflection echo information of each detection position;
S3、利用类比法对每个检测位置的超声反射回波信息进行判断,确定缺陷位置;S3. Use the analogy method to judge the ultrasonic reflection echo information of each detection position, and determine the defect position;
S4、采用超声检测系统在缺陷位置附近进行超声扫描,记录每个检测位置的超声反射回波信息;S4. Use the ultrasonic inspection system to perform ultrasonic scanning near the defect position, and record the ultrasonic reflection echo information of each inspection position;
S5、构建超声反射回波信息与缺陷形状、缺陷大小之间对应关系,基于每个扫描位置的检测结果得到缺陷重构示意图,从而量化缺陷大小、识别缺陷形状。S5 , constructing the correspondence between the ultrasonic reflected echo information and the defect shape and size, and obtaining a schematic diagram of defect reconstruction based on the detection results of each scanning position, so as to quantify the size of the defect and identify the shape of the defect.
具体地,步骤S1中,所述超声检测系统包括超声脉冲发生器、示波器、窄脉冲超声直探头、探头适配线和高阻抗传输线。Specifically, in step S1, the ultrasonic detection system includes an ultrasonic pulse generator, an oscilloscope, a narrow-pulse ultrasonic straight probe, a probe adapter line and a high-impedance transmission line.
所述超声脉冲发生器是尖脉冲激励、输出脉宽和增益可调、低噪声的脉冲发生器,尖脉冲激励能够优化宽带响应和提高检测近表面分辨率,更有利于对声束衰减性强的材料的检测和测量应用。The ultrasonic pulse generator is a pulse generator with sharp pulse excitation, adjustable output pulse width and gain, and low noise. The sharp pulse excitation can optimize the broadband response and improve the detection near-surface resolution, which is more conducive to strong attenuation of the sound beam. material detection and measurement applications.
所述示波器是最大采样频率1GHz、采样宽带200MHz的四通道高性能数字存储示波器,通过高阻抗传输线把示波器输入通道和超声脉冲发生器信号输出端同电位相连,从而可以在示波器上实时显示发射和接收的超声信号。The oscilloscope is a four-channel high-performance digital storage oscilloscope with a maximum sampling frequency of 1GHz and a sampling bandwidth of 200MHz. The input channel of the oscilloscope and the signal output end of the ultrasonic pulse generator are connected to the potential through a high-impedance transmission line, so that the emission and signal output can be displayed on the oscilloscope in real time. received ultrasound signal.
所述窄脉冲超声直探头属于圆柱式纵波直探头,采用圆形复合材料压电晶片,探头底面为圆形,考虑到三支柱绝缘子为圆柱状结构,绝缘子表面均为圆弧面,为了增加探头与绝缘子被测位置的接触效果,提高检测精度,探头底面半径越小越好,但较小的探头底面要求圆形复合材料压电晶片很小,探头发出的超声波能量也很小,综合考虑检测特性、检测效率和制作成本,探头底面直径(D)设计范围取5-10mm,探头高度(H)设计范围取15-20mm。The narrow-pulse ultrasonic straight probe belongs to a cylindrical longitudinal wave straight probe, which adopts a circular composite material piezoelectric wafer, and the bottom surface of the probe is circular. The contact effect with the measured position of the insulator improves the detection accuracy. The smaller the radius of the probe bottom surface, the better, but the smaller probe bottom surface requires the circular composite piezoelectric chip to be small, and the ultrasonic energy emitted by the probe is also small. Characteristics, detection efficiency and production cost, the design range of the probe bottom diameter (D) is 5-10mm, and the design range of the probe height (H) is 15-20mm.
进一步地,所述窄脉冲探头是指响应特性较好的脉冲超声直探头,窄脉冲超声直探头的标称频率越高,则被检测材料内的衰减系数越大,声束传播特性效果越差,结合实际测量经验,窄脉冲超声直探头的频率设计不大于5MHz。Further, the narrow-pulse probe refers to a pulsed ultrasonic straight probe with better response characteristics. The higher the nominal frequency of the narrow-pulse ultrasonic straight probe, the greater the attenuation coefficient in the tested material, and the worse the effect of the sound beam propagation characteristics. , Combined with the actual measurement experience, the frequency design of the narrow pulse ultrasonic straight probe is not more than 5MHz.
所述探头适配线是匹配超声脉冲发生器与窄脉冲超声直探头的信号线,具有高阻抗、抗干扰能力强等特点,保证超声脉冲发生器的输出电信号能够高质量地被窄脉冲超声直探头接收,同时,保证窄脉冲超声直探头接收到超声信号转换成电信号高质量地返回到超声脉冲发生器的接收端。The probe adapter line is a signal line that matches the ultrasonic pulse generator and the narrow-pulse ultrasonic straight probe. At the same time, it ensures that the ultrasonic signal received by the narrow-pulse ultrasonic straight probe is converted into an electrical signal and returned to the receiving end of the ultrasonic pulse generator with high quality.
所述高阻抗传输线是杂散电感较小、电阻较小的传输线,缩短了高频信号在传输过程中相位延迟,保证示波器接收到的电信号与超声脉冲发生器信号输出端的电信号实时同电位、同相位,极大地减小了检测误差,保证了检测精度。The high-impedance transmission line is a transmission line with small stray inductance and small resistance, which shortens the phase delay of the high-frequency signal during the transmission process, and ensures that the electrical signal received by the oscilloscope and the electrical signal at the signal output end of the ultrasonic pulse generator have the same potential in real time. , in the same phase, which greatly reduces the detection error and ensures the detection accuracy.
所述超声检测对象是三支柱绝缘子,由固态环氧件、中心导体和接地嵌件组成,固态环氧件包括三个柱体,每个柱体柱脚都与一个接地嵌件结合;工程上,接地嵌件与柱体底部(柱脚)结合处最容易出现气缝、脱壳等内部缺陷;中心导体为铝材质的圆柱状结构,三支柱绝缘子的尺寸随GIL电压等级变化而变化。The ultrasonic testing object is a three-pillar insulator, which is composed of a solid epoxy piece, a central conductor and a grounding insert. The solid epoxy piece includes three cylinders, and each column foot is combined with a grounding insert; engineering , Internal defects such as air gaps and shelling are most likely to occur at the junction of the grounding insert and the bottom of the column (column foot); the central conductor is a cylindrical structure made of aluminum, and the size of the three-pillar insulator changes with the GIL voltage level.
超声检测系统搭建方法为:窄脉冲超声直探头通过探头适配线与超声脉冲发生器的信号输出端相连,超声脉冲发生器的信号同步端通过高阻抗传输线与示波器相连接。The construction method of the ultrasonic detection system is as follows: the narrow-pulse ultrasonic straight probe is connected to the signal output end of the ultrasonic pulse generator through the probe adapter line, and the signal synchronization end of the ultrasonic pulse generator is connected to the oscilloscope through a high-impedance transmission line.
所述同类位置是指该检测位置的材料类别、尺寸等完全一致,如三支柱绝缘子柱体相同半径圆周上的任何位置。The same position means that the material type, size, etc. of the detection position are completely consistent, such as any position on the same radius circle of the three-pillar insulator cylinder.
具体地,步骤S2中,超声检测系统对三支柱绝缘子同类位置检测方法:调节超声脉冲发生器,将涂有水基型超声耦合剂窄脉冲超声直探头放置在三支柱绝缘子同类位置上进行检测,记录每个同类位置下的超声反射回波信息。水基型超声耦合剂增加了探头与被测表面的接触效果。Specifically, in step S2, the ultrasonic detection system detects the same position of the three-pillar insulator: adjusting the ultrasonic pulse generator, placing the narrow-pulse ultrasonic straight probe coated with the water-based ultrasonic couplant on the same position of the three-pillar insulator for detection, Record the ultrasonic reflection echo information at each homogeneous position. The water-based ultrasonic couplant increases the contact between the probe and the surface to be measured.
具体地,步骤S3中,利用类比法确定三支柱绝缘子的缺陷位置:在没有缺陷的情况下,同类检测位置得到的所有超声反射回波波形信息(峰值、相位等)都一致,当同类检测位置的波形信息有不一样的时,则说明超声反射回波不一样的检测位置下方有缺陷存在。检测过程中,忽略尺寸公差和表面粗糙度的影响。Specifically, in step S3, the defect position of the three-pillar insulator is determined by the analogy method: in the absence of defects, all ultrasonic reflection echo waveform information (peak value, phase, etc.) obtained at the same detection position are consistent, when the same detection position When the waveform information is different, it means that there is a defect under the detection position where the ultrasonic reflection echo is different. In the inspection process, the influence of dimensional tolerance and surface roughness is ignored.
具体地,步骤S4中,超声检测系统在缺陷位置附近超声扫描方法:将窄脉冲超声直探头根据超声扫描路径和位置进行检测,记录每个扫描位置的超声反射回波信息。超声扫描路径和位置是在缺陷附近的、面积覆盖整个缺陷的扫描点集合,通过每条扫描路径上设置不同步长确定检测位置,将所有检测位置罗列出来即是整个缺陷的扫描点阵集合。超声扫描路径的数量以及位置的数量根据具体情况设定。Specifically, in step S4, the ultrasonic detection system ultrasonic scanning method in the vicinity of the defect position: the narrow pulse ultrasonic straight probe is detected according to the ultrasonic scanning path and position, and the ultrasonic reflection echo information of each scanning position is recorded. The ultrasonic scanning path and position is a collection of scanning points near the defect and covering the entire defect. The detection position is determined by setting different step lengths on each scanning path, and listing all the detection positions is the scanning lattice collection of the entire defect. The number of ultrasound scan paths and the number of positions are set on a case-by-case basis.
具体地,步骤S5中,构建超声反射回波信息与缺陷形状、缺陷大小之间对应关系方法:根据超声脉冲反射法原理,超声始波峰值对应时间t0,对无缺陷物体进行检测时,示波器会出现底面回波B,峰值对应时间t1,检测面到底面深度为H,对有缺陷物体进行检测时,始波与底面之间会出现缺陷回波F,峰值对应时间t2,检测面到底面深度为d,即t0<t2<t1,在同一介质中声速相同,则d与H的关系可表达为Specifically, in step S5, the method of constructing the correspondence between the ultrasonic reflection echo information and the defect shape and size: according to the principle of the ultrasonic pulse reflection method, the peak value of the ultrasonic initial wave corresponds to the time t0. When detecting a defect-free object, the oscilloscope will The bottom echo B appears, the peak corresponds to time t1, and the depth of the detection surface to the bottom is H. When detecting a defective object, a defect echo F will appear between the initial wave and the bottom, and the peak corresponds to time t2, and the depth of the detection surface to the bottom is d, that is, t0<t2<t1, and the speed of sound is the same in the same medium, then the relationship between d and H can be expressed as
假设步骤S3中任一条扫描路径m上的2n+1个扫描位置坐标分别为L(m,-n)、L(m,-n+1)…L(m,0)…L(m,n-1)、L(m,n),将上述位置的超声检测回波信息代入公式(1),得到上述位置的深度为d(m,-n)、d(m,-n+1)…d(m,0)…d(m,n-1)、d(m,n),然后这些深度值均除以(d(m,-n)、d(m,n)为无缺陷位置,理论上二者相等,为了消除测量偏差,取二者均值),这样就把扫描路径m上所有检测位置结果进行了归一化,将归一化后的结果进行三次样条插值,即可得到扫描路径m上表征缺陷长度、缺陷深度的曲线;同理,依次将其他扫描路径按照以上方法处理,可以得到所有扫描路径表征长度、缺陷深度的曲线;将这些曲线按照最小二乘曲面拟合方法即可得到三支柱绝缘子内部缺陷重构示意图。Assume that the coordinates of 2n+1 scanning positions on any scanning path m in step S3 are L (m,-n) , L (m,-n+1) ...L (m,0) ...L (m,n ) -1) , L (m,n) , substitute the ultrasonic detection echo information of the above position into formula (1), and obtain the depth of the above position as d (m,-n) , d (m,-n+1) … d (m,0) …d (m,n-1) , d (m,n) , then these depth values are divided by (d (m,-n) and d (m,n) are the defect-free positions, they are theoretically equal, in order to eliminate the measurement deviation, take the average of the two), so the results of all detection positions on the scanning path m are calculated. Normalize, perform cubic spline interpolation on the normalized results to obtain the curve representing the defect length and defect depth on the scan path m; similarly, by processing other scan paths in turn according to the above method, all scan paths can be obtained. The path characterizes the curves of length and defect depth; by fitting these curves according to the least squares surface fitting method, a schematic diagram of the reconstruction of the internal defects of the three-pillar insulator can be obtained.
本发明相较于现有技术,具有以下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明利用超声检测系统对三支柱绝缘子进行检测,首先通过对比同类检测位置的超声反射回波信息确定缺陷大体位置,然后根据变步长扫描方法在缺陷附近进行扫描检测,记录每条扫描路径下不同检测位置的超声反射回波信息,构建超声反射回波信息与缺陷形状、缺陷大小之间的对应关系,最后根据这一对应关系识别缺陷形状和量化缺陷大小。本发明具有检测成本低、检测精度高、方便携带、对人体无辐射等优点,能够高效、准确、直观地对三支柱绝缘子的内部缺陷进行识别定位和缺陷量化。1. The present invention uses the ultrasonic inspection system to inspect the three-pillar insulator. First, the general position of the defect is determined by comparing the ultrasonic reflection echo information of the same inspection position, and then the scanning inspection is performed near the defect according to the variable-step scanning method, and each scan is recorded. The ultrasonic reflection echo information of different detection positions under the path is used to construct the corresponding relationship between the ultrasonic reflection echo information and the defect shape and size. Finally, the defect shape and size are identified according to the corresponding relationship. The invention has the advantages of low detection cost, high detection accuracy, easy portability, no radiation to human body, etc., and can identify, locate and quantify the internal defects of the three-pillar insulator efficiently, accurately and intuitively.
附图说明Description of drawings
图1为本实施例中基于超声扫描原理的三支柱绝缘子内部缺陷检测系统示意图;1 is a schematic diagram of a system for detecting internal defects of a three-pillar insulator based on an ultrasonic scanning principle in the present embodiment;
图2为本实施例中窄脉冲超声直探头结构示意图:其中,a)为窄脉冲超声直探头主视图,b)为窄脉冲超声直探头底部示意图;Fig. 2 is the structural schematic diagram of the narrow-pulse ultrasonic straight probe in this embodiment: wherein, a) is the front view of the narrow-pulse ultrasonic straight probe, and b) is the bottom schematic diagram of the narrow-pulse ultrasonic straight probe;
图3为本实施例中三支柱绝缘子三种同类位置示意图;3 is a schematic diagram of three similar positions of the three-pillar insulator in this embodiment;
图4为本实施例中一种基于超声扫描原理的三支柱绝缘子内部缺陷重构方法操作步骤示意图;4 is a schematic diagram of the operation steps of a method for reconstructing internal defects of a three-pillar insulator based on an ultrasonic scanning principle in this embodiment;
图5为本实施例中超声检测系统检测三支柱绝缘子柱脚位置示意图;其中,a)为柱脚I检测过程剖面图,b)为柱脚I检测过程俯视图,c)为柱脚II检测过程剖面图,d)为柱脚II检测过程俯视图;Fig. 5 is a schematic diagram of the position of the three-pillar insulator column foot detected by the ultrasonic detection system in this embodiment; wherein, a) is a sectional view of the column foot I detection process, b) is a top view of the column foot I detection process, and c) is the column foot II detection process Sectional view, d) is the top view of the column foot II detection process;
图6为本实施例中三支柱绝缘子柱脚位置的超声检测波形图;其中,a)为柱脚I四个位置检测结果图,b)柱脚II四个位置检测结果图;Fig. 6 is the ultrasonic detection waveform diagram of three-pillar insulator column foot position in the present embodiment; Wherein, a) are four position detection result diagram of column foot I, b) four position detection result diagram of column foot II;
图7为本实施例中超声扫描点阵集合示意图;7 is a schematic diagram of an ultrasonic scanning lattice set in this embodiment;
图8为本实施例中三支柱绝缘子内部缺陷重构示意图;其中,a)为每条扫描路径上的缺陷表征曲线,b)三支柱绝缘子内部缺陷重构示意图。8 is a schematic diagram of reconstruction of internal defects in a three-pillar insulator in this embodiment; wherein a) is a defect characterization curve on each scanning path, and b) a schematic diagram of reconstruction of internal defects of a three-pillar insulator.
具体实施方式Detailed ways
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
实施例Example
如图1所示为超声检测系统,包括超声脉冲发生器1、示波器2、窄脉冲超声直探头3、探头适配线4和高阻抗传输线5,系统检测对象为三支柱绝缘子6。As shown in Figure 1, the ultrasonic testing system includes an
三支柱绝缘子6由固态环氧件61、中心导体62和接地嵌件63组成。固态环氧件包括三个柱体,每个柱体都与一个接地嵌件结合,接地嵌件与柱脚结合处最容易出现气缝、脱壳等缺陷。中心导体为铝材质的圆环状结构。三支柱绝缘子的尺寸随GIL电压等级变化而变化。The three-
如图2所示为窄脉冲超声直探头的结构示意图。窄脉冲超声直探头采用圆形复合材料压电晶片,探头底面32为圆形,考虑到三支柱绝缘子为圆柱状结构,绝缘子表面均为圆弧面,为了增加探头与绝缘子被测位置的接触效果,提高检测精度,探头底面直径D越小越好,但较小的探头底面要求圆形复合材料压电晶片很小,探头发出的超声波能量也很小,综合考虑检测特性、检测效率和制作成本,本实施例中探头底面直径D为6mm,探头高度H为20mm。Figure 2 is a schematic diagram of the structure of the narrow-pulse ultrasonic straight probe. The narrow-pulse ultrasonic straight probe adopts a circular composite piezoelectric wafer, and the
窄脉冲超声直探头的频率越高,被检测材料的衰减系数越大,声束传播特性效果越差,结合实际测量经验,本实施例中窄脉冲超声直探头的频率设为5MHz。The higher the frequency of the narrow-pulse ultrasonic straight probe, the greater the attenuation coefficient of the tested material and the worse the effect of the sound beam propagation characteristics. Combined with actual measurement experience, the frequency of the narrow-pulse ultrasonic straight probe in this embodiment is set to 5MHz.
如图3所示为三支柱绝缘子同类位置示意图,同类位置是指该检测位置的材料类别、尺寸等完全一致,三支柱绝缘子可分为三类位置:第一类位置在主体底部(柱脚处),此处由固态环氧件与接地嵌件组成,相等主体半径圆周上的任意一点均属于第一类位置,如图3中主体半径相同的位置w11、w12、w13、w14、w15、w16。第二类位置在主体中部,此处仅包含固态环氧件,相等主体半径圆周上的任意一点均属于第二类位置,如图3中位置柱体半径相同的w21、w22、w23、w24、w25、w26。第三类位置在柱基上,此类位置由固态环氧件和中心导体组成,柱基上相同曲率的任意一点均属于第三类位置,如图3中相同曲率位置w31、w32、w33。Figure 3 shows a schematic diagram of the same position of the three-pillar insulator. The same position means that the material category and size of the detection position are exactly the same. The three-pillar insulator can be divided into three types of positions: the first type of position is at the bottom of the main body (at the foot of the column). ), which is composed of solid epoxy parts and grounding inserts. Any point on the circumference of the same body radius belongs to the first type of position, such as the positions w11, w12, w13, w14, w15, w16 with the same body radius in Figure 3 . The second type of position is in the middle of the main body, which only contains solid epoxy parts. Any point on the circumference of the same main body radius belongs to the second type of position, such as w21, w22, w23, w24, w25, w26. The third type of position is on the column base. This type of position consists of a solid epoxy and a central conductor. Any point with the same curvature on the column base belongs to the third type of position, such as the same curvature positions w31, w32, and w33 in Figure 3.
工程上,第一类同类位置(即接地嵌件与柱脚结合处)最容易出现气缝、脱壳等内部缺陷,因此,基于上述超声检测系统对国内某550kV三支柱绝缘子进行缺陷重构,如图4所示为具体步骤流程图,包括步骤:In terms of engineering, the first type of similar position (that is, the junction of the grounding insert and the column foot) is most likely to have internal defects such as air gaps and shelling. As shown in Figure 4 is a flow chart of specific steps, including steps:
S1、搭建超声检测系统;S1. Build an ultrasonic testing system;
具体地,将窄脉冲超声直探头通过探头适配线与超声脉冲发生器的发出端相连接,示波器通过高阻抗传输线与超声脉冲发生器的同步端相连接。Specifically, the narrow-pulse ultrasonic straight probe is connected to the sending end of the ultrasonic pulse generator through a probe adapter line, and the oscilloscope is connected to the synchronization end of the ultrasonic pulse generator through a high-impedance transmission line.
S2、超声检测系统对三支柱绝缘子接地嵌件与柱脚结合处进行检测;S2. The ultrasonic detection system detects the junction between the grounding insert of the three-pillar insulator and the column foot;
具体地,如图5所示,超声检测系统检测三支柱绝缘子两个不同柱脚位置示意图,其中图5a)为柱脚I检测过程剖面图,图5b)为柱脚I检测过程俯视图,图5c)为柱脚II检测过程剖面图,图5d)为柱脚II检测过程俯视图;启动超声检测系统,调节超声脉冲发生器,将涂有水基型超声耦合剂的窄脉冲超声直探头放置在三支柱绝缘子两个不同柱脚(柱脚I、柱脚II)的8个不同位置(w11、w12、w17、w18、w13、w14、w19、w20)上进行检测,记录每个位置下的超声反射回波信息,结果见图6所示;Specifically, as shown in Figure 5, the ultrasonic detection system detects the schematic diagram of two different column foot positions of the three-pillar insulator, wherein Figure 5a) is a sectional view of the column foot I detection process, Figure 5b) is a top view of the column foot I detection process, Figure 5c ) is the sectional view of the detection process of the column foot II, and Figure 5d) is the top view of the detection process of the column foot II; start the ultrasonic detection system, adjust the ultrasonic pulse generator, and place the narrow-pulse ultrasonic straight probe coated with the water-based ultrasonic couplant on three 8 different positions (w11, w12, w17, w18, w13, w14, w19, w20) of two different column feet (pillar foot I, column foot II) of the pillar insulator are tested, and the ultrasonic reflection at each position is recorded Echo information, the results are shown in Figure 6;
S3、利用类比法确定无缺陷位置的超声反射回波信息和有缺陷的超声反射回波信息,从而确定缺陷位置;S3, use the analogy method to determine the ultrasonic reflection echo information of the defect-free position and the ultrasonic reflection echo information of the defective position, so as to determine the defect position;
具体地,如图6(a)和图6(b)所示,本实施例中三支柱绝缘子柱脚位置的超声检测波形图,超声始波F垂直入射到固态环氧件内部,到达固态环氧件与接地嵌件界面,界面两侧材料声阻抗不同,一部分超声波反射,沿原路程到达探头,显示在接收波形中为始波后的第一个回波B1;另一部分超声波透射进入接地嵌件内部,到达接地嵌件与空气界面时全反射,此时反射波经过接地嵌件与环氧界面再发生透射和反射,透射波返回探头,显示在接收波形中为始波后的第二个回波B2;B1到达探头的同时会在接触面再发生反射,重复以上步骤,从而会使接收波形中为在B2后再出现一个环氧与接地嵌件界面的二次反射回波B3。Specifically, as shown in Figures 6(a) and 6(b), the ultrasonic detection waveforms of the positions of the legs of the three-pillar insulator in this embodiment show that the ultrasonic initial wave F is vertically incident inside the solid epoxy and reaches the solid ring. At the interface between the oxygen element and the grounding insert, the acoustic impedance of the materials on both sides of the interface is different. A part of the ultrasonic wave is reflected and reaches the probe along the original path, and is displayed as the first echo B1 after the original wave in the received waveform; another part of the ultrasonic wave is transmitted into the grounding insert. Inside the component, it is totally reflected when it reaches the interface between the grounding insert and the air. At this time, the reflected wave passes through the interface between the grounding insert and the epoxy and then transmits and reflects again. The transmitted wave returns to the probe and is displayed as the second wave after the initial wave in the received waveform. When the echo B2; B1 reaches the probe, it will be reflected again on the contact surface. Repeat the above steps, so that the received waveform will be a secondary reflected echo B3 at the interface between the epoxy and the grounding insert after B2.
柱脚I的w11、w12、w17、w18四个位置和柱脚II的w14、w19、w20三个位置的检测波形在形状、峰值、相位等方面基本一致,相比之下,仅有柱脚II位置w13的位置回波B1、B2、B3峰值偏小,特别是B1位置的峰值比其他位置的峰值小很多,且B1波的时间跨度也较大。因此,可以把柱脚II位置w13位置状态归为一类,其他七个位置归为一类,根据反推理论和经验,初步可以判定柱脚II位置w13位置内部存在缺陷。The detected waveforms of the four positions w11, w12, w17, and w18 of the column foot I and the three positions of w14, w19, and w20 of the column foot II are basically the same in shape, peak value, phase, etc. In contrast, only the column foot The peak values of echoes B1, B2, and B3 at the position of II position w13 are relatively small, especially the peak value of the position B1 is much smaller than that of other positions, and the time span of the B1 wave is also larger. Therefore, the position state of position w13 of column foot II can be classified into one category, and the other seven positions can be classified into one category. According to the theory and experience of reverse inference, it can be preliminarily determined that there is a defect in the position of position w13 of column foot II.
S4、超声检测系统在缺陷位置附近进行超声扫描,记录每个检测位置的超声反射回波信息;S4. The ultrasonic inspection system performs ultrasonic scanning near the defect position, and records the ultrasonic reflection echo information of each inspection position;
具体地,在上述柱脚II的w13位置附近进行超声扫描检测,扫描路径和扫描位置如图7所示,其中小圆圈代表超声扫描检测位置,原点处代表柱脚II的w13位置,x轴代表沿柱脚II位置w13的轴向方向,y轴代表沿柱脚II位置w13的切向方向,超声扫描路径有6条,即x=0、x=1、x=2、x=3、x=4和x=5,每条路径上有13个点,即y=-8、y=-6、y=-4、y=-3、y=-2、y=-1、y=0、y=1、y=2、y=3、y=4、y=6和y=8;超声扫描点阵集合为(0,-8)、(0,-6)、(0,-4)、(0,-3)、(0,-2)、(0,-1)、(0,0)、(0,1)、(0,2)、(0,3)、(0,4)、(0,6)、(0,8)、(1,-8)、(1,-6)、(1,-4)、(1,-3)、(1,-2)、(1,-1)、(1,0)、(1,1)、(1,2)、(1,3)、(1,4)、(1,6)、(1,8)、(2,-8)、(2,-6)、(2,-4)、(2,-3)、(2,-2)、(2,-1)、(2,0)、(2,1)、(2,2)、(2,3)、(2,4)、(2,6)、(2,8)、(3,-8)、(3,-6)、(3,-4)、(3,-3)、(3,-2)、(3,-1)、(3,0)、(3,1)、(3,2)、(3,3)、(3,4)、(3,6)、(3,8)、(4,-8)、(4,-6)、(4,-4)、(4,-3)、(4,-2)、(4,-1)、(4,0)、(4,1)、(4,2)、(4,3)、(4,4)、(4,6)、(4,8)、(5,-8)、(5,-6)、(5,-4)、(5,-3)、(5,-2)、(5,-1)、(5,0)、(5,1)、(5,2)、(5,3)、(5,4)、(5,6)、(5,8);启动超声检测系统,调节超声脉冲发生器,将涂有水基型超声耦合剂的窄脉冲超声直探头的中心依次放在上述超声扫描点阵集合上,记录每个扫描点的超声回波信息B1。Specifically, ultrasonic scanning detection is performed near the position w13 of the above-mentioned column foot II. The scanning path and scanning position are shown in Figure 7, wherein the small circle represents the ultrasonic scanning detection position, the origin represents the w13 position of the column foot II, and the x-axis represents Along the axial direction of the column foot II position w13, the y-axis represents the tangential direction along the column foot II position w13, there are 6 ultrasonic scanning paths, namely x=0, x=1, x=2, x=3, x =4 and x=5, there are 13 points on each path i.e. y=-8, y=-6, y=-4, y=-3, y=-2, y=-1, y=0 , y=1, y=2, y=3, y=4, y=6 and y=8; the ultrasound scan lattice sets are (0,-8), (0,-6), (0,-4 ), (0,-3), (0,-2), (0,-1), (0,0), (0,1), (0,2), (0,3), (0, 4), (0,6), (0,8), (1,-8), (1,-6), (1,-4), (1,-3), (1,-2), (1,-1), (1,0), (1,1), (1,2), (1,3), (1,4), (1,6), (1,8), ( 2,-8), (2,-6), (2,-4), (2,-3), (2,-2), (2,-1), (2,0), (2, 1), (2,2), (2,3), (2,4), (2,6), (2,8), (3,-8), (3,-6), (3, -4), (3,-3), (3,-2), (3,-1), (3,0), (3,1), (3,2), (3,3), ( 3,4), (3,6), (3,8), (4,-8), (4,-6), (4,-4), (4,-3), (4,-2 ), (4,-1), (4,0), (4,1), (4,2), (4,3), (4,4), (4,6), (4,8) , (5,-8), (5,-6), (5,-4), (5,-3), (5,-2), (5,-1), (5,0), ( 5,1), (5,2), (5,3), (5,4), (5,6), (5,8); start the ultrasonic inspection system, adjust the ultrasonic pulse generator, The center of the narrow-pulse ultrasonic straight probe of the basic ultrasonic couplant is placed on the above-mentioned ultrasonic scanning lattice set in turn, and the ultrasonic echo information B1 of each scanning point is recorded.
S5、构建超声反射回波信息与缺陷形状、缺陷大小之间对应关系,基于每个扫描位置的检测结果得到缺陷重构示意图,从而量化缺陷大小、识别缺陷形状。S5 , constructing the correspondence between the ultrasonic reflected echo information and the defect shape and size, and obtaining a schematic diagram of defect reconstruction based on the detection results of each scanning position, so as to quantify the size of the defect and identify the shape of the defect.
具体地,将S4步骤中x=0扫描路径下扫描位置(0,-8)、(0,-6)、(0,-4)、(0,-3)、(0,-2)、(0,-1)、(0,0)、(0,1)、(0,2)、(0,3)、(0,4)、(0,6)、和(0,8)的超声回波信息代入公式(1)计算得到每个扫描位置的深度值,记为d(0,-8)、d(0,-6)、d(0,-4)、d(0,-3)、d(0,-2)、d(0,-1)、d(0,0)、d(0,1)、d(0,2)、d(0,3)、d(0,4)、d(0,6)和d(0,8),然后这些深度值均除以(d(0,-8)、d(0,8)为无缺陷位置,理论上二者相等,为了消除测量偏差,取二者均值),这样就把x=0扫描路径下所有检测位置结果进行了归一化,将归一化后的结果进行三次样条插值,即可得到x=0扫描路径下表征缺陷长度、缺陷深度的曲线;同理,将剩下的扫描点按照以上理论,可以得到x=1、x=2、x=3、x=4和x=5扫描路径下表征缺陷长度、缺陷深度的曲线;如图8a)所示。Specifically, the scanning positions (0,-8), (0,-6), (0,-4), (0,-3), (0,-2), (0,-1), (0,0), (0,1), (0,2), (0,3), (0,4), (0,6), and (0,8) The ultrasonic echo information is substituted into formula (1) to calculate the depth value of each scanning position, denoted as d (0,-8) , d (0,-6) , d (0,-4) , d (0,- 3) , d (0,-2) , d (0,-1) , d (0,0) , d (0,1) , d (0,2) , d (0,3) , d (0 ,4) , d (0,6) and d (0,8) , then these depth values are divided by (d (0,-8) and d (0,8) are defect-free positions, they are theoretically equal, in order to eliminate the measurement deviation, take the average of the two), so that the results of all detection positions under the x=0 scanning path After normalization, the normalized result is subjected to cubic spline interpolation, and then the curve representing the defect length and defect depth under the x=0 scanning path can be obtained; similarly, the remaining scanning points are based on the above theory, Curves representing defect length and defect depth under scanning paths of x=1, x=2, x=3, x=4 and x=5 can be obtained; as shown in Fig. 8a).
将图8a)内的曲线按照最小二乘曲面拟合方法即可得到本实施例中三支柱绝缘子内部缺陷重构示意图,如图8(b)所示,从中可以看出越靠近x=0(靠近柱脚底面)处缺陷边界范围越大,x=0处缺陷宽度大小约为6mm,缺陷宽度沿x轴非线性减小,x=4处缺陷宽度大小约为2mm;缺陷总长度约4mm,缺陷整体呈现“宽头窄尾”的楔状形态。According to the least squares surface fitting method, the curve in Fig. 8a) can be used to obtain a schematic diagram of the reconstruction of the internal defects of the three-pillar insulator in this embodiment, as shown in Fig. 8(b), from which it can be seen that the closer to x=0 ( The larger the defect boundary range near the bottom of the column foot), the defect width at x=0 is about 6mm, the defect width decreases nonlinearly along the x-axis, and the defect width at x=4 is about 2mm; the total length of the defect is about 4mm, The defect has a wedge-shaped shape of "wide head and narrow tail" as a whole.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.
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