CN110317480A - A kind of waterborne anti-rust sealer and preparation method thereof - Google Patents

A kind of waterborne anti-rust sealer and preparation method thereof Download PDF

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Publication number
CN110317480A
CN110317480A CN201910569093.2A CN201910569093A CN110317480A CN 110317480 A CN110317480 A CN 110317480A CN 201910569093 A CN201910569093 A CN 201910569093A CN 110317480 A CN110317480 A CN 110317480A
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China
Prior art keywords
host agent
additive
agent
water
preparation
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Pending
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CN201910569093.2A
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Chinese (zh)
Inventor
范文莲
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Anhui Ding Wang Environmental Protection Mstar Technology Ltd
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Anhui Ding Wang Environmental Protection Mstar Technology Ltd
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Priority to CN201910569093.2A priority Critical patent/CN110317480A/en
Publication of CN110317480A publication Critical patent/CN110317480A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C09D1/02Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates
    • C09D1/04Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates with organic additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

The invention discloses a kind of waterborne anti-rust sealers and preparation method thereof, including 60~80ml/L phytic acid, 20~30ml/L Polysucciuimide, 25~50g/L sodium metasilicate, 2~6g/L sodium tungstate, 5~10g/L polyethylene glycol, 5~10g/L polyvinyl alcohol, 1~5ml/L triethanolamine and surplus water, preparation method includes following steps, the dissolution of (1) host agent;(2) additive dissolves;(3) host agent and additive compound;(4) addition of film forming agent.In order to solve the defect for the antirust agent that silicate is host agent preparation; phytic acid and Polysucciuimide are added as additive; the shortcomings that improving host agent film forming; when handling metal surface with plant acid solution, one layer of fine and close unimolecule protective film easily is formed in metal surface, to inhibit corrosion of metal; reduce gap; after compounding with silicate, effectively make silicate film forming crosslinked together, becomes a similar netted protective film.

Description

A kind of waterborne anti-rust sealer and preparation method thereof
Technical field
The present invention relates to the technical fields of antirust agent more particularly to a kind of waterborne anti-rust sealer and preparation method thereof.
Background technique
Ironcasting is very extensive in machinery industry application because of its good wear-resisting, shock absorbing performance.But its antirusting treating method one As only black (turning blue), phosphatization or smear the processes such as antirust oil, rust-proof life is all very short, seriously affects using function.Steel The corrosion of iron is very common in storage, use process.The rust prevention during manufacture of steel mostly uses water-based antirust at present, to avoid Production and environmental problem caused by due to antirust oil removal difficulty is big.Industrial widely used water-based antirust usually contains Asia Nitrate, phosphate or chromate, such antirust agent toxicity is stronger, and discharge of wastewater easily causes water eutrophication, uses and arranges It puts severely limited.
Silicate is host agent, is suitble to prepare water-based antirust, can form deposition film, rust-proof effect on the surface of steel It is good, it is nontoxic, do not generate harmful substance to environment, but it is uneven to form a film, and has gap, poor water resistance.The present invention is with silicic acid Salt is host agent, mainly solves silicate as antirust agent, form a film the shortcomings that there are gap and poor water resistances.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of waterborne anti-rust sealers and preparation method thereof, with silicate For host agent, silicate is mainly solved as antirust agent, form a film the shortcomings that there are gap and poor water resistances.
The present invention is realized by following technological means solves above-mentioned technical problem:
A kind of waterborne anti-rust sealer, including 60~80ml/L phytic acid, 20~30ml/L Polysucciuimide, 25~50g/L Sodium metasilicate, 2~6g/L sodium tungstate, 5~10g/L polyethylene glycol, 5~10g/L polyvinyl alcohol, 1~5ml/L triethanolamine and residue The water of amount.
Preferably, a kind of waterborne anti-rust sealer, including 65ml/L phytic acid, 25ml/L Polysucciuimide, 30g/L silicic acid Sodium, 4g/L sodium tungstate, 5g/L polyethylene glycol, 8g/L polyvinyl alcohol, 2ml/L triethanolamine and surplus water.
A kind of preparation method of waterborne anti-rust sealer, including following steps,
(1) host agent dissolves: in isothermal reaction kettle, sodium metasilicate, sodium tungstate, triethanolamine is sequentially added, by total after mixing Amount is that the ratio of 1:50 adds water, and 85 DEG C of constant temperature in reaction kettle stir 30~40min, and host agent is obtained after diverging;
(2) additive dissolves: mixing phytic acid and Polysucciuimide, the ratio of 1:10 adds water by volume, and 70 DEG C of constant temperature are stirred 15~25min of diverging is mixed, additive is obtained;
(3) host agent and additive compound: mixing host agent and additive determine and mended by each components and concentration precalculated The amount for adding water, after adding water, 70~85 DEG C of constant temperature, 1~2h of stirring compounding obtains combination solution;
(4) addition of film forming agent: then mixing polyethylene glycol and polyvinyl alcohol are added in combination solution obtained by (3), heat preservation It 70~85 DEG C, is completed after continuing 30~40min of stirring.
The present invention has the advantages that adding phytic acid in order to solve the defect for the antirust agent that silicate is host agent preparation and gathering Aspartic acid improves the shortcomings that host agent forms a film as additive, when handling metal surface with plant acid solution, easily in metal surface shape Gap is reduced to inhibit corrosion of metal at one layer of fine and close unimolecule protective film, after compounding with silicate, effectively Keep silicate film forming crosslinked together, becomes a similar netted protective film;
Polysucciuimide is a kind of biodegradable environment-friendly type corrosion inhibiter as a kind of novel non-phosphorus water chemical treatment agent, The activation energy of metal ionization is improved, non-polar group then makees oriented alignment far from metal surface, forms one layer of hydrophobic membrane, inhibits Corrosion reaction, the shortcomings that being effectively improved host agent poor water resistance.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in the embodiment of the present invention Technical solution is clearly and completely described, it is clear that described embodiments are some of the embodiments of the present invention, rather than complete The embodiment in portion.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts Every other embodiment obtained, shall fall within the protection scope of the present invention.
Embodiment:
A kind of waterborne anti-rust sealer, including 65ml/L phytic acid, 25ml/L Polysucciuimide, 30g/L sodium metasilicate, 4g/L tungsten Sour sodium, 5g/L polyethylene glycol, 8g/L polyvinyl alcohol, 2ml/L triethanolamine and surplus water.
A kind of preparation method of waterborne anti-rust sealer, including following steps,
(1) host agent dissolves: in isothermal reaction kettle, sodium metasilicate, sodium tungstate, triethanolamine is sequentially added, by total after mixing Amount is that the ratio of 1:50 adds water, and 85 DEG C of constant temperature in reaction kettle stir 35min, and host agent is obtained after diverging;
(2) additive dissolves: mixing phytic acid and Polysucciuimide, the ratio of 1:10 adds water by volume, and 70 DEG C of constant temperature are stirred Diverging 20min is mixed, additive is obtained;
(3) host agent and additive compound: mixing host agent and additive determine and mended by each components and concentration precalculated The amount for adding water, after adding water, 75 DEG C of constant temperature, stirring compounding 1.5h obtains combination solution;
(4) addition of film forming agent: then mixing polyethylene glycol and polyvinyl alcohol are added in combination solution obtained by (3), heat preservation 75 DEG C, continue to complete after stirring 30min.
Gained test piece places 18h, observes integrality, the transparency of rust-preventing film after antirust of the present invention smearing, equal with film Even, transparent, edge ungauged regions are qualification.Rustless property of the present invention detection uses two methods: (1) brine soaking experiment, will be at It is 15~25 DEG C of temperature in 3%NaCl solution that film sample, which is soaked in mass fraction, and the time of rusty stain occurs in record.(2) neutral salt Mist test: the NaCl solution that spraying medium is 3%, using continuously spraying mode.
Using silicate as host agent in the present invention, silicate good water solubility is suitble to prepare water-based antirust, can be in steel Surface forms deposition film, and favorable rust preventing effect is nontoxic, does not generate harmful substance to environment, and defect is that unevenly, there is gap, Poor water resistance.
In order to solve the defect for the antirust agent that silicate is host agent preparation, phytic acid and Polysucciuimide are added as addition Agent improves the shortcomings that host agent forms a film.Phytic acid is a kind of Nantural non-toxic product extracted from cereal crops, has extremely strong chelating Property, phytate molecule, which contains, to be a kind of rare metal with 24 oxygen atoms, 12 hydroxyls and 6 phosphates of metal combination Chelating agent can form stable complex with metal, when handling metal surface with plant acid solution, easily form one in metal surface The fine and close unimolecule protective film of layer can effectively organize oxygen to reach metal surface and reduce sky to inhibit corrosion of metal Gap after compounding with silicate, effectively makes silicate film forming crosslinked together, becomes a similar netted protective film;
Moreover, Polysucciuimide is a kind of biodegradable environmental protection as a kind of novel non-phosphorus water chemical treatment agent There is polar group to be adsorbed in metal surface, change the structure of electric double layer, improve the activation energy of metal ionization for type corrosion inhibiter, Non-polar group then makees oriented alignment far from metal surface, forms one layer of hydrophobic membrane, becomes the barrier of corrosion reaction object diffusion, suppression Corrosion reaction processed, the shortcomings that being effectively improved host agent poor water resistance, while Polysucciuimide and phytic acid as organic matter, cooperation make With can also generate additional reinforcing effect.
The antirust solution of single component is often extremely difficult to preferable rust-proof effect, and when Multiple components compounding, due to existing Synergistic effect, it is often more preferable than certain antirust agent effect is used alone.
Polyethylene glycol and polyvinyl alcohol can promote the formation of rust-preventing film as macromolecule film former, make antirust agent firm attachment In metal surface, to improve the rust-proof effect of antirust agent, the film forming agent as water-based antirust must have can be dissolved in water, at The uniform condition of film.
It should be noted that, in this document, such as first and second or the like relational terms are used merely to one if it exists A entity or operation with another entity or operate distinguish, without necessarily requiring or implying these entities or operation it Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to Cover non-exclusive inclusion, so that the process, method, article or equipment for including a series of elements not only includes those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or setting Standby intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that There is also other identical elements in the process, method, article or apparatus that includes the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.

Claims (3)

1. a kind of waterborne anti-rust sealer, it is characterised in that: including 60~80ml/L phytic acid, 20~30ml/L Polysucciuimide, 25~50g/L sodium metasilicate, 2~6g/L sodium tungstate, 5~10g/L polyethylene glycol, 5~10g/L polyvinyl alcohol, 1~5ml/L, tri- second The water of hydramine and surplus.
2. a kind of waterborne anti-rust sealer according to claim 1, it is characterised in that: poly- including 65ml/L phytic acid, 25ml/L Aspartic acid, 30g/L sodium metasilicate, 4g/L sodium tungstate, 5g/L polyethylene glycol, 8g/L polyvinyl alcohol, 2ml/L triethanolamine and residue The water of amount.
3. a kind of preparation method of waterborne anti-rust sealer, it is characterised in that: including following steps,
(1) host agent dissolves: in isothermal reaction kettle, sequentially adding sodium metasilicate, sodium tungstate, triethanolamine, is in an amount after mixing The ratio of 1:50 adds water, 85 DEG C of constant temperature in reaction kettle, stirs 30~40min, and host agent is obtained after diverging;
(2) additive dissolves: mixing phytic acid and Polysucciuimide, and the ratio of 1:10 adds water, 70 DEG C of stirring hairs of constant temperature by volume 15~25min is dissipated, additive is obtained;
(3) host agent and additive compound: mixing host agent and additive determine water supplement by each components and concentration precalculated Amount, after adding water, 70~85 DEG C of constant temperature, stirring compounding 1~2h obtain combination solution;
(4) addition of film forming agent: then mixing polyethylene glycol and polyvinyl alcohol are added in combination solution obtained by (3), and heat preservation 70~ It 85 DEG C, is completed after continuing 30~40min of stirring.
CN201910569093.2A 2019-06-27 2019-06-27 A kind of waterborne anti-rust sealer and preparation method thereof Pending CN110317480A (en)

Priority Applications (1)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106967971A (en) * 2017-03-31 2017-07-21 森鹤乐器股份有限公司 A kind of feature of environmental protection nickel plating antirust sealer and its compound method
US20180100238A1 (en) * 2016-10-07 2018-04-12 Goodrich Corporation Anti-corrosion and/or passivation compositions for metal-containing substrates and methods for making, enhancing, and applying the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180100238A1 (en) * 2016-10-07 2018-04-12 Goodrich Corporation Anti-corrosion and/or passivation compositions for metal-containing substrates and methods for making, enhancing, and applying the same
CN106967971A (en) * 2017-03-31 2017-07-21 森鹤乐器股份有限公司 A kind of feature of environmental protection nickel plating antirust sealer and its compound method

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
李月等: "环保型水基防锈剂的研制", 《材料保护》 *
钟雪丽等: "一种无毒水基防锈剂的研制及其性能", 《表面技术》 *

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Application publication date: 20191011

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