A kind of preparation process of the dedicated conductive silver powder of glass base circuit board
Technical field
The present invention relates to a kind of preparation processes of dedicated conductive silver powder of glass base circuit board, belong to metallurgical technology field.
Background technique
Conductive silver powder passes through gas-atomized powder technique mostly and prepares at present, and gas-atomized powder technique is made using high-speed flow
For melting liquid stream, gas kinetic energy is set to be converted into bath surface, and then form tiny drop and be frozen into powder particle.
The silver powder that gas-atomized powder method in the prior art is produced is spherical, but this silver powder of surface shape rule
When being used as the conductive material of manufacture glass base circuit board, since the contact surface between the spherical silver powder of surface shape rule is small,
Gap between adjacent silver powder particles is larger, therefore the binding force of circuit is poor, and the electric conductivity of circuit is caused to be deteriorated.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, and provide that a kind of glass base circuit board is dedicated to lead
The preparation process of electric silver powder manufactures a kind of non-spherical irregular body silver powder by the technique, promotes the combination between silver powder particles
Degree keeps circuit conductive made of the silver powder more preferable.
To achieve the above object, the technical solution adopted by the present invention the following steps are included:
S1, solid fine silver or silver alloy are fused into liquid silver, wherein silver content >=99.9% in the fine silver;It is described
Silver content >=90% in silver alloy, remaining group are divided into conductive metal;
S2, the nitrogen atmosphere spray chamber that liquid silver is imported to nitrogen gas concn >=99.99%, liquid silver of the atomizer to importing
Injection high-pressure atomisation gas is atomized liquid silver, and the nebulant particles after atomization are 1-5 μm, before aerosol solidification, is set to
The low temperature nitrogen nozzle of spray chamber bursts injection to what the aerosol of ot-yet-hardened carried out 3~10HZ of frequency, bursts the gas of injection
Body pressure is 0.2~1MPa, and aerosol becomes irregular shape under the percussion for bursting the low temperature nitrogen ejected, and
The low temperature of low temperature nitrogen makes aerosol quick solidification while deformation, forms the dedicated conductive silver powder of glass base circuit board, used
The temperature of low temperature nitrogen is -85 DEG C~-65 DEG C, and concentration is >=99.99%.
Further improvement to above-mentioned technical proposal is, in step S2, the operating voltage of the atomizer is 30-
60KV, atomization rates are 2~15Kg/h, and atomization frequency is 1~30MHZ, and atomizer atomizing pressure is 0.8~2.4MPa.
More than one low temperature nitrogen nozzle, the jet direction of low temperature nitrogen nozzle and the atomization before solidification are equipped in spray chamber
The moving direction of object is in 90 °~135 ° of angles.
Other conductive metals in the silver alloy are one of gold, copper, indium, gallium, aluminium, tin and lead or a variety of.
As shown from the above technical solution, the present invention uses gas-atomized powder technique, but before aerosol solidification, passes through setting
Injection is burst to nebulant particles progress 3~10HZ of frequency in the low temperature nitrogen nozzle of spray chamber, bursts the gas pressure of injection
Power is 0.2~1MPa, bursts the low temperature nitrogen of injection quick solidification while making aerosol become irregular shape, forms glass
The dedicated conductive silver powder of glass base circuit board, this silver powder utilize its structure special as being exclusively used in preparing the main silver powder of glass base circuit
Very, contact point is random between irregularly shaped particles, and power is unordered to transmitting when stress, in the stone or concrete when paving the way
Stress condition when stone is combined by bonding agent is similar, makes to be tightly combined between silver powder particles.This silver powder is used as and prepares glass
The principal ingredients of glass base conducting channel can make the circuit of preparation leading than circuit prepared by existing spherical or other shapes of silver powder
Electric energy power is remarkably reinforced, and has greatly improved to the weldering knotting strength of circuit board component.
Specific embodiment
Below with reference to two embodiments, the invention will be further described:
The preparation process of embodiment one the following steps are included:
S1, solid fine silver is fused into liquid silver, wherein silver content is 99.9% in the fine silver;
S2, liquid silver is imported to the nitrogen atmosphere spray chamber that nitrogen gas concn is 99.99%, liquid silver of the atomizer to importing
Injection high-pressure atomisation gas is atomized liquid silver, and the nebulant particles after atomization are 1.5 μm, before aerosol solidification, is set to
One low temperature nitrogen nozzle of spray chamber bursts injection, low temperature nitrogen nozzle to what the aerosol of ot-yet-hardened carried out frequency 8HZ
Jet direction and solidification before aerosol moving direction angle in 90 °.The gas pressure for bursting injection is 0.8MPa, atomization
Object becomes irregular shape under the percussion for bursting the low temperature nitrogen ejected, and the low temperature of low temperature nitrogen makes aerosol
Quick solidification while deformation forms the dedicated conductive silver powder of glass base circuit board, and the temperature of low temperature nitrogen used is -80 DEG C,
Concentration is 99.99%.The operating voltage of atomizer is 52KV, and atomization rates 3Kg/h, atomization frequency is 23MHZ, atomization spray
Mouth atomizing pressure is 2.2MPa.
The preparation process of embodiment two the following steps are included:
S1, solid silver alloy is fused into liquid silver, wherein silver content is 91% in the pure silver alloy, remaining is conductive
Metal is one of copper or gold, indium, gallium, aluminium, tin and lead or a variety of, content 9%;
S2, liquid silver is imported to the nitrogen atmosphere spray chamber that nitrogen gas concn is 99.99%, liquid silver of the atomizer to importing
Injection high-pressure atomisation gas is atomized liquid silver, and the nebulant particles after atomization are 4 μm, before aerosol solidification, is set to mist
Change two low temperature nitrogen nozzles of room and bursts injection, two low temperature nitrogens to what the aerosol of ot-yet-hardened carried out frequency 3.5HZ
Nozzle in the same horizontal line, and the jet direction of two low temperature nitrogen nozzles with the moving direction of the aerosol before solidification at
120 ° of angles, the gas pressure for bursting injection is 0.4MPa, and aerosol is under the percussion for bursting the low temperature nitrogen ejected
Become irregular shape, and the low temperature of low temperature nitrogen makes aerosol quick solidification while deformation, forms glass base circuit
The dedicated conductive silver powder of plate, the temperature of low temperature nitrogen used are -68 DEG C, concentration 99.99%.The operating voltage of atomizer is
36KV, atomization rates 12Kg/h, atomization frequency are 5MHZ, and atomizer atomizing pressure is 1.0MPa.
Above-mentioned two embodiment has successfully prepared the dedicated conductive silver powder of glass base circuit board, the shape of dedicated conductive silver powder
Shape is in irregular, since the irregular shape of dedicated conductive silver powder greatly improves combination degree between silver powder particles, particle
Between contact point it is random, power is unordered to transmitting when stress, is tightly combined between silver powder particles, to improve glass base circuit board
Conductive capability.