CN110306929A - Track and highway communication tunnel intelligent drilling system - Google Patents

Track and highway communication tunnel intelligent drilling system Download PDF

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Publication number
CN110306929A
CN110306929A CN201910715695.4A CN201910715695A CN110306929A CN 110306929 A CN110306929 A CN 110306929A CN 201910715695 A CN201910715695 A CN 201910715695A CN 110306929 A CN110306929 A CN 110306929A
Authority
CN
China
Prior art keywords
robot arm
car body
drilling tool
tunnel
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910715695.4A
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Chinese (zh)
Inventor
阙明
王志强
冉惟可
贺毅
肖琨
李朝阳
杨佳
唐元方
邓云川
高保
代文平
王尧
陈科
刘涛
陈可
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Ai Derui Electric Applicance Co Ltd
Original Assignee
Sichuan Ai Derui Electric Applicance Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sichuan Ai Derui Electric Applicance Co Ltd filed Critical Sichuan Ai Derui Electric Applicance Co Ltd
Priority to CN201910715695.4A priority Critical patent/CN110306929A/en
Publication of CN110306929A publication Critical patent/CN110306929A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B15/00Supports for the drilling machine, e.g. derricks or masts
    • E21B15/003Supports for the drilling machine, e.g. derricks or masts adapted to be moved on their substructure, e.g. with skidding means; adapted to drill a plurality of wells
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • E21B7/022Control of the drilling operation; Hydraulic or pneumatic means for activation or operation

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)
  • Earth Drilling (AREA)

Abstract

Track and highway communication tunnel intelligent drilling system, including robot arm carrying car body, robot arm and drilling tool, there are also main control module, tunnel survey module and reinforcing bar detecting modules;Robot arm and drilling tool are mounted in the construction equipment on robot arm carrying car body, robot arm truck physical efficiency drives robot arm and drilling tool to realize that the displacement in any orientation reaches construction area, and robot arm and drilling tool are able to achieve multi-angle displacement construction;Tunnel survey module realizes tunnel cross, longitudinal data measurement, the delivery car body longitudinal direction traveling of control robot arm and positioning;Reinforcing bar detecting module realizes the detection of punch position tunnel lining reinforcing steel bar situation, adjusts punch position in design tolerance band;Main control module includes mechanical arm control and coordinate transformation unit, fault diagnosis and job management unit, car body traveling path clustering unit, man-machine interface, punching Positioning Control Unit, data acquisition and processing unit and punching flow control unit.

Description

Track and highway communication tunnel intelligent drilling system
Technical field
The present invention relates to technical field of construction equipment, especially a kind of track and highway communication tunnel intelligent drilling system.
Background technique
With the rapid development of transportation business, the tunnel for passing through high and steep mountains is emerged in multitude, for traffic system Field, the protection requirement of required safe and reliable property, and meet and navigate in tunnel that personnel in the vehicles are comfortable, communication, net The demands such as network connection need to punch on tunnel inner wall in practical situations to install a large amount of required guarantee equipment.Existing skill In art tunnel in construction, generally punched using man-hour manually hand-held impact drill mode, there are heavy workload, labor for this hole knockout Fatigue resistance is high, the low disadvantage of labor efficiency, the health of operator can be also seriously affected because of the micronic dust that punching generates, together When due to being manual work, construction precision not can guarantee, and bring security risk, and construction personnel for post facility normal operation It often requires to use ascending tool (ladder) etc. to construct, there are ascending tools to slip, and causes construction personnel's personal safety thing Therefore odds.
Based on above-mentioned, provide it is a kind of can replace people's working, and can guarantee construction efficiency, construction precision, eliminate construction Injury of the process to construction personnel, the punch device for reducing the labor intensity of construction personnel seem particularly necessary.
Summary of the invention
In order to overcome in existing tunnel punching construction, because of various drawbacks existing for manual operation, the present invention provides adopt With by main control module, tunnel survey module, reinforcing bar detecting module, robot arm carrying car body, robot arm and drilling tool etc. Six parts form the carrier of work, and main control module can join according to the adjustment of tunnel survey module and reinforcing bar detecting module in construction Number is arbitrarily transported to control each orientation and angle of robot arm carrying car body motion mode and robot arm and drilling tool Flowing mode, whole process does not need that drilling tool is manually used to construct, to reach the probability for reducing construction personnel and coming to harm, reduce Labor intensity, the track for improving labor efficiency and construction precision and highway communication tunnel intelligent drilling system.
The technical solution adopted by the present invention to solve the technical problems is:
Track and highway communication tunnel intelligent drilling system, including robot arm carrying car body, robot arm and drilling tool, It is characterized in that also there is main control module, tunnel survey module and reinforcing bar detecting module;The robot arm and drilling tool are installations Construction equipment on robot arm carrying car body, before wherein drilling tool is mounted on robot arm, robot arm is mounted on On robot arm carrying car body, robot arm truck physical efficiency drives robot arm and drilling tool to realize the position in any orientation It moves on to up to construction area, robot arm and drilling tool are able to achieve multi-angle displacement construction;The tunnel survey module uses laser Measurement method, measure field tunnel cross, vertical section real data, is transferred on carrying car body in PC machine, shaping conversion and tunnel Design data or scene CP3 Data Matching, in conjunction with operation point data with the specific downhole parameter of determination, downhole parameter is transferred to master control Module;The reinforcing bar detecting module uses reinforcing bar detector, detects punch position reinforcing bar distribution situation, detects in conjunction with downhole parameter Punch position reinforcing bar distribution situation, output hole location adjusting parameter to main control module;The main control module is mounted in robot Control software on arm carrying car body in PC machine, main control module include mechanical arm control and coordinate transformation unit, fault diagnosis And job management unit, car body traveling path clustering unit, man-machine interface, punching Positioning Control Unit, data acquisition and processing Unit and punching flow control unit.Further, the main control module can be detected according to tunnel survey module data and reinforcing bar The adjusting parameter of module controls and manages the work of other all units.
Further, the car body traveling path clustering unit can longitudinally be measured according to CP3 data and tunnel survey module Data and longitudinal default punching spacing, the direction of travel of control carrying car body to arrival setting.
Recipient processor device human arm carrying car body when further, the fault diagnosis and job management unit work, The various fault-signals such as robot arm and drilling tool, interpretation of records handling situations.
Further, the mechanical arm control and coordinate transformation unit, major function are that tunnel survey and reinforcing bar are visited The data of module are surveyed for controlling mechanical arm movement, and record the data in each joint when mechanical arm positioning, and had Close coordinate conversion.
Further, CP3 data and design data can be imported in the man-machine interface application, convenient for operator to punching Process is controlled and is supervised, meanwhile, it can as the case may be, by whole equipment in computer-aided and full-automatic two kinds of Working moulds Switch between formula, is recorded in addition, dependent event in drill process can be inquired by man-machine interface.
Further, it is responsible for acquisition and handling machine human arm truck when the data acquisition and processing unit work The signal of each sensor on body, robot arm and drilling tool.
Further, the punching Positioning Control Unit can control entire drill process, packet according to the instruction of main control module Include the work such as normal drill, drilling depth, bit freezing processing and borehole cleaning.
Further, in punching flow control unit application, when main control module is by the current location of drill boom and next After position, orientation and the movement routine of a hole location are transmitted to the unit, which instructs according to main control module, make drill bit position and Posture meets the requirement correctly to drill.
The medicine have the advantages that tunnel survey module uses laser measurement mode, measure field tunnel before present invention punching Road cross, vertical section real data input on carrying car body in PC machine, shaping conversion and Tunnel Design data or scene CP3 data Matching, in conjunction with operation point data with the specific downhole parameter of determination, after downhole parameter determines, reinforcing bar detecting module combination downhole parameter Detect punch position reinforcing bar distribution situation, output hole location adjusting parameter to punching main control module, main control module according to adjusting parameter, Robot arm carrying car body is controlled to advance;When robot arm carrying car body advances to predeterminated position, robot arm carrying Car body parking, robot arm start to give rise to suitable position, drilling tool are given rise to punch position, in turn, drilling tool starts to punch Operational sequence.After the completion of punching, robot arm controls drilling tool decline, and starts borehole cleaning process, after the completion of borehole cleaning process, machine Device human arm controls drilling tool, and in robot arm carrying car body current position, other hole locations are punched, when robot arm carries After the hole of fortune car body current position has been beaten, main control module just can control robot arm carrying car body to advance at the next position Start punch operation.Present invention control module in construction can control as needed robot arm carrying car body motion mode, And each orientation and angle arbitrary motion mode of robot arm and drilling tool, whole process do not need that drilling tool is manually used to construct, To reach the probability for reducing construction personnel and coming to harm, reduce labor intensity, improve labor efficiency and construction precision. Based on the above, the application prospect that the present invention has had.
Detailed description of the invention
The present invention is described further below in conjunction with drawings and examples.
Fig. 1 is the structural block diagram signal of track of the present invention and highway communication tunnel intelligent drilling system.
Fig. 2 is main control module block architecture diagram signal of the present invention.
Specific embodiment
Fig. 1, shown in 2, track and highway communication tunnel intelligent drilling system, including robot arm carrying car body, machine Device human arm and drilling tool also have main control module, tunnel survey module and reinforcing bar detecting module;The robot arm and drilling tool The construction equipment being mounted on robot arm carrying car body, before wherein drilling tool is mounted on robot arm, robot arm It is mounted on robot arm carrying car body, robot arm truck physical efficiency drives robot arm and drilling tool to realize any side The displacement of position reaches construction area, and robot arm and drilling tool are able to achieve multi-angle displacement construction;The tunnel survey module is adopted With laser measurement mode, measure field tunnel cross, vertical section real data are transferred on carrying car body in PC machine, shaping conversion With Tunnel Design data or scene CP3 Data Matching, in conjunction with operation point data with the specific downhole parameter of determination, downhole parameter is transmitted To main control module;The reinforcing bar detecting module uses reinforcing bar detector, detects punch position reinforcing bar distribution situation, joins in conjunction with punching Number detection punch position reinforcing bar distribution situation, output hole location adjusting parameter to main control module;The main control module is mounted in machine Control software on device human arm carrying car body in PC machine, main control module include mechanical arm control and coordinate transformation unit, event Barrier diagnosis and job management unit, car body traveling path clustering unit, man-machine interface, punching Positioning Control Unit, data acquisition And processing unit and punching flow control unit.
Fig. 1, shown in 2, main control module can be controlled according to the adjusting parameter of tunnel survey module data and reinforcing bar detecting module Make and manage the work of other all units.Car body traveling path clustering unit can be vertical according to CP3 data and tunnel survey module To measurement data and longitudinal default punching spacing, the direction of travel of control carrying car body to arrival setting.Fault diagnosis and work The various fault-signals such as recipient processor device human arm carrying car body, robot arm and drilling tool when industry administrative unit works, note Record readjusting operations situation.Mechanical arm control and coordinate transformation unit, major function are tunnel survey and reinforcing bar detecting module Data for controlling mechanical arm movement, and when recording mechanical arm positioning each joint data, and carry out related coordinate Conversion.CP3 data and design data can be imported in man-machine interface application, drill process is controlled and supervised convenient for operator It superintends and directs, meanwhile, whole equipment can be switched between computer-aided and full-automatic two kinds of operating modes as the case may be, in addition, logical Dependent event record in drill process can be inquired by crossing man-machine interface.Data acquisition and processing unit are responsible for acquiring and be handled when working The signal of each sensor on robot arm carrying car body, robot arm and drilling tool.Punch Positioning Control Unit energy according to The instruction of main control module controls entire drill process, including the work such as the processing of normal drill, drilling depth, bit freezing and borehole cleaning.It beats In the application of hole flow control unit, when main control module is by the current location of drill boom and the position of next hole location, orientation and movement After path is transmitted to the unit, which instructs according to main control module, and the position of drill bit and posture is made to meet the requirement correctly to drill.
Fig. 1, shown in 2, before the present invention is using punching, tunnel survey module uses laser measurement mode, measure field tunnel Road cross, vertical section real data, are transferred on carrying car body in PC machine, shaping conversion and Tunnel Design data or scene CP3 number According to matching, in conjunction with operation point data with the specific downhole parameter of determination, after downhole parameter determines, reinforcing bar detecting module combines punching ginseng Number detection punch position reinforcing bar distribution situation, output hole location adjusting parameter are joined to main control module, main control module is punched according to adjustment Number, control robot arm carrying car body advance to preset job position.When robot arm carrying car body advance to it is default Behind position, car body traveling path clustering unit controls robot arm carrying car body parking area in working condition, then mechanical Arm control and coordinate transformation unit control robot arm start to give rise to suitable position, while in punching Positioning Control Unit Under co-location effect, drilling tool is given rise to the position front end of punching, then, punching flow control unit control drilling tool starts to beat Hole operation process.After the completion of punching, mechanical arm control and coordinate transformation unit control robot arm and drilling tool decline, and Start borehole cleaning process (residual substance in the drill bit reversion cleaning hole of drilling tool), after the completion of borehole cleaning process, mechanical arm control and seat Before mark converting unit control robot arm moves to other hole locations of robot arm carrying car body current position, while beating Under hole Positioning Control Unit co-location effect, drilling tool is given rise to the position front end of other hole locations, punches flow control unit Control drilling tool starts to be punched.After the hole of robot arm carrying car body current position has been beaten, the control of car body traveling path Unit processed just can control robot arm carrying car body to advance to the next position and start punch operation.In the process, data acquisition and Processing unit can acquire the input signal with each sensor on handling machine human arm carrying car body, robot arm, drilling tool, It ensure that robot arm carrying car body, robot arm and drilling tool work normally, simultaneous faults diagnosis and job management unit The various fault-signals such as energy recipient processor device human arm carrying car body, robot arm and drilling tool, interpretation of records are made when work Industry situation is given operator's prompt in time when breaking down and is disposed.It, will be of the invention by man-machine interface in the present invention It is set between computer-aided and full-automatic two kinds of operating modes and switches, application is more flexible, moreover it is possible to can by man-machine interface Inquire dependent event record in drill process.Present invention control module in construction can control robot arm carrying as needed The each orientation and angle arbitrary motion mode, whole process of body movement mode and robot arm and drilling tool do not need manually It is constructed using drilling tool, to reach the probability for reducing construction personnel and coming to harm, reduce labor intensity, improve labour effect Rate and construction precision.
Basic principles and main features and advantages of the present invention of the invention have been shown and described above, for this field skill For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention It is interior.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (9)

1. track and highway communication tunnel intelligent drilling system, including robot arm carrying car body, robot arm and drilling tool, It is characterized in that also having main control module, tunnel survey module and reinforcing bar detecting module;The robot arm and drilling tool are peaces Construction equipment on robot arm carrying car body, before wherein drilling tool is mounted on robot arm, robot arm installation On robot arm carrying car body, robot arm truck physical efficiency drives robot arm and drilling tool to realize any orientation Displacement reaches construction area, and robot arm and drilling tool are able to achieve multi-angle displacement construction;The tunnel survey module is using sharp Light measurement mode, measure field tunnel cross, vertical section real data, is transferred on carrying car body in PC machine, shaping conversion and tunnel Road design data or scene CP3 Data Matching, in conjunction with operation point data with the specific downhole parameter of determination, downhole parameter is transferred to master Control module;The reinforcing bar detecting module uses reinforcing bar detector, detects punch position reinforcing bar distribution situation, visits in conjunction with downhole parameter Survey punch position reinforcing bar distribution situation, output hole location adjusting parameter to main control module;The main control module is mounted in robot Control software on arm carrying car body in PC machine, main control module include that mechanical arm control and coordinate transformation unit, failure are examined Disconnected and job management unit, car body traveling path clustering unit, man-machine interface, punching Positioning Control Unit, data acquisition and place Manage unit and punching flow control unit.
2. track according to claim 1 and highway communication tunnel intelligent drilling system, which is characterized in that main control module energy According to the adjusting parameter of tunnel survey module data and reinforcing bar detecting module, the work of other all units is controlled and managed.
3. track according to claim 1 and highway communication tunnel intelligent drilling system, which is characterized in that car body walks walking along the street Diameter control unit can control carrying according to CP3 data and tunnel survey module longitudinal direction measurement data and longitudinal default punching spacing The direction of travel of car body to reach setting.
4. track according to claim 1 and highway communication tunnel intelligent drilling system, which is characterized in that fault diagnosis and The various fault-signals such as recipient processor device human arm carrying car body, robot arm and drilling tool when job management unit works, Interpretation of records handling situations.
5. track according to claim 1 and highway communication tunnel intelligent drilling system, which is characterized in that mechanical arm control System and coordinate transformation unit, major function are that the data of tunnel survey and reinforcing bar detecting module are moved for controlling mechanical arm Make, and records the data in each joint when mechanical arm positioning, and carry out related coordinate conversion.
6. track according to claim 1 and highway communication tunnel intelligent drilling system, which is characterized in that man-machine interface is answered CP3 data and design data can be imported in, and drill process is controlled and supervised convenient for operator, meanwhile, it can basis Concrete condition switches whole equipment between computer-aided and full-automatic two kinds of operating modes, in addition, can be looked by man-machine interface Ask dependent event record in drill process.
7. track according to claim 1 and highway communication tunnel intelligent drilling system, which is characterized in that data acquisition and Processing unit is responsible for each sensor on acquisition and handling machine human arm carrying car body, robot arm and drilling tool when working Signal.
8. track according to claim 1 and highway communication tunnel intelligent drilling system, which is characterized in that punching positioning control Unit processed can control entire drill process according to the instruction of main control module, including normal drill, drilling depth, bit freezing processing and clear The work such as hole.
9. track according to claim 1 and highway communication tunnel intelligent drilling system, which is characterized in that punching process control In unit application processed, when the current location of drill boom and the position of next hole location, orientation and movement routine are transmitted to by main control module After the unit, which instructs according to main control module, and the position of drill bit and posture is made to meet the requirement correctly to drill.
CN201910715695.4A 2019-08-05 2019-08-05 Track and highway communication tunnel intelligent drilling system Pending CN110306929A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910715695.4A CN110306929A (en) 2019-08-05 2019-08-05 Track and highway communication tunnel intelligent drilling system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910715695.4A CN110306929A (en) 2019-08-05 2019-08-05 Track and highway communication tunnel intelligent drilling system

Publications (1)

Publication Number Publication Date
CN110306929A true CN110306929A (en) 2019-10-08

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ID=68083061

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Application Number Title Priority Date Filing Date
CN201910715695.4A Pending CN110306929A (en) 2019-08-05 2019-08-05 Track and highway communication tunnel intelligent drilling system

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112065275A (en) * 2020-10-12 2020-12-11 中国铁建重工集团股份有限公司 Tunnel drilling robot system, control method thereof and tunnel boring machine
CN116163652A (en) * 2023-04-26 2023-05-26 中铁八局集团电务工程有限公司 Tunnel punching equipment and construction method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112065275A (en) * 2020-10-12 2020-12-11 中国铁建重工集团股份有限公司 Tunnel drilling robot system, control method thereof and tunnel boring machine
CN116163652A (en) * 2023-04-26 2023-05-26 中铁八局集团电务工程有限公司 Tunnel punching equipment and construction method thereof

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