CN110305708A - A kind of agricultural crop straw exotic fuels preparation process - Google Patents

A kind of agricultural crop straw exotic fuels preparation process Download PDF

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Publication number
CN110305708A
CN110305708A CN201910668354.6A CN201910668354A CN110305708A CN 110305708 A CN110305708 A CN 110305708A CN 201910668354 A CN201910668354 A CN 201910668354A CN 110305708 A CN110305708 A CN 110305708A
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CN
China
Prior art keywords
stalk
agricultural crop
crop straw
preparation process
lignin
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CN201910668354.6A
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Chinese (zh)
Inventor
路英军
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Individual
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Individual
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Priority to CN201910668354.6A priority Critical patent/CN110305708A/en
Publication of CN110305708A publication Critical patent/CN110305708A/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/445Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/447Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Agronomy & Crop Science (AREA)
  • Sustainable Development (AREA)
  • Processing Of Solid Wastes (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The present invention provides a kind of agricultural crop straw exotic fuels preparation process.China is large agricultural country, and stalk quantity is big, wide in variety, distribution is wide, is not comprehensively utilized effectively, causes that environmental pollution is serious, and especially major grain producing area, this phenomenon are particularly acute.The present invention realizes the high-valued comprehensive utilization in the nearly field of agricultural crop straw, cellulose in stalk is separated first, for preparing cellulosic ethanol, partial carbonization processing is carried out to remaining hemicellulose, lignin in stalk after separation, high heating value biomass fuel is prepared, biomass electric power plant fuel used to generate electricity is used for, treated stalk calorific value and standard coal calorific value are essentially identical, calorific value reaches 4200~4500kcal/kg, gets rid of for biomass electric power plant and provides possibility by the viable situation of public subsidies.It is that the current biomass electric power plant that solves is generated electricity using stalk direct combustion, raw material stores up the preferable outlet for the problems such as difficult, the thermal efficiency is low, product is single.

Description

A kind of agricultural crop straw exotic fuels preparation process
Technical field
The present invention relates to a kind of agricultural crop straw exotic fuels preparation processes, belong to biomass field of new energy technologies.
Background technique
Agricultural crop straw is as a kind of important biomass energy, containing 40% carbon amounts, energy resource density is 14.0~ 17.6MJ/kg, that is to say, that 2t stalk thermal energy value can replace 1t standard coal, and stalk average sulfur content 0.38% is far below coal 1%.But the collection of Biomass Energy Resources, transport, processing and storage still face certain difficulty, the fuel of biomass power generation Cost structure is more complicated than conventional electric power generation.It is different from traditional fuel, purchase of the biomass power generation fuel cost in addition to raw materials such as stalks Outside buy sheet, processing cost, storage and transportation expense and loss account for fuel cost larger specific gravity.In general, most of China Biomass generation is still in the junior stage, and lacks own intellectual property, Biomass Energy Technology in core technology field Industrialization with commercialization transforming degree it is low, lack the power of sustainable development.
The biomass power plant (steam power plant) of one 25 megawatts of construction, can consume more than 30 ten thousand tons of agricultural crop straw every year, press 300 yuan/procurement price per ton calculates, and can form 90,000,000 yuan of biomass purchase market every year.Straw power generation enterprise is upper at present Net electricity price is every 0.75 yuan of degree, generates a kilowatt calculating by 1.3-1.6 kilograms of stalk, recycles the cost of stalk just already close to online Electricity price.Under the influence of the subsidy of national new energy is persistently fallen off, biomass power generation Business survival is more and more difficult.It is 2018, raw Newly-increased 3,050,000 kilowatts of the installation of substance power generation, accumulative installation reaches 17,810,000 kilowatts, increases by 20.7% on a year-on-year basis;Annual biomass fermentation 90,600,000,000 kilowatt hour of electricity, increases by 14% on a year-on-year basis, continues to keep the steady-state growth impetus.Therefore a kind of agricultural crop straw of the present invention is high Combustion value fuel preparation process, has a bright future.
Summary of the invention
Biomass straw power plant common at present all generates electricity using stalk direct combustion, and the thermal efficiency is lower, raw material stalk application It is single, to overcome the above difficulties, this present invention provides a kind of agricultural crop straw exotic fuels preparation process.China is as agriculture State, sparetime university, stalk quantity is big, wide in variety, distribution is wide, is not comprehensively utilized reasonably, utilization rate is low, conversion ratio is low, economical Benefit is low, environmental pollution is serious, especially major grain producing area, and this phenomenon is particularly acute.The present invention is by the nearly field of agricultural crop straw High-valued comprehensive utilization, first cellulose in separation stalk are realized, for preparing cellulosic ethanol, to remaining in stalk after separation Hemicellulose, lignin carry out partial carbonization processing, prepare high heating value biomass fuel, be used for biomass electric power plant fuel used to generate electricity, Treated stalk calorific value and standard coal calorific value are essentially identical, considerably beyond existing stalk calorific value, stalk calorific value reaches 4200~ 4500kcal/kg gets rid of for biomass electric power plant and provides possibility by the viable situation of public subsidies.It is to solve at present Biomass electric power plant is generated electricity using stalk direct combustion, and raw material stores up the preferable outlet for the problems such as difficult, the thermal efficiency is low, product is single.Creation Using stalk as the industry of the novel ecological of raw material, carries out farm and sideline product processing industry, the production model that biomass energy industry combines, give Peasant brings considerable income, realizes local farmers and precisely shakes off poverty.
The technical solution adopted by the present invention is summarized as follows:
A kind of agricultural crop straw exotic fuels preparation process, it is characterised in that agricultural crop straw is located in advance by weak acid gas explosion After reason, cellulose in stalk is isolated, is used to prepare cellulosic ethanol, hemicellulose and lignin in remaining stalk, tentatively After drying, partial carbonization processing is carried out, exotic fuels are prepared, is used for biomass electric power plant fuel used to generate electricity.Step includes stalk Pretreatment, cellulose separation and three hemicellulose, lignin partial carbonization steps, specifically: it is characterized in that the weak acid Gas explosion pre-treatment step, using beater grinder to stalk pulverization process, after crushing stalk after weak acid spray is sized mixing, Into supercritical carbon dioxide charging kettle, pressurization gas explosion processing.The partial carbonization processing step, to the hemicellulose isolated With lignin at a temperature of 100-200 DEG C fast dewatering, after preliminarily dried, 18-25 DEG C or so of heating is rapidly heated per minute, controls 350-400 DEG C of temperature processed is heated hemicellulose and lignin partial carbonization.
Process flow are as follows:
Fuel lignin finished product ← partial carbonization processing ← drying ← separation hemicellulose, lignin stalk → electromagnetism except iron → Pulverization process → weak acid is quenched → gas explosion processing → hydrolyzable cellulose → filtering → hydrolysis → cellulosic ethanol
Stalk exotic fuels quality standard:
The present invention provides a kind of agricultural crop straw exotic fuels preparation process, is characterized in that step includes that stalk is pre- Processing, cellulose separation and three hemicellulose, lignin partial carbonization steps:
(1) stalk pre-processes: it is characterized in that the weak acid gas explosion pre-treatment step, utilizes beater grinder pair Stalk pulverization process cuts the segment of 1-4cm, and after weak acid spray is sized mixing, pH value is controlled in 5- stalk after crushing Between 6.5, into supercritical carbon dioxide gas explosion charging kettle, it is pressurized to 6-15MPa, 45-65 DEG C of gas explosion processing of temperature.Pre-process skill Art separates wood instead of other biological chemistry etc. (such as fermentation, carbohydrase enzyme) method using the broken method of pure physics high pressure gas explosion Cellulose and hemicellulose in matter object.Process flow is shortened, operation sequence is simplified, has prevented secondary pollution.
(2) cellulose separates: by the straw pulp after gas explosion, utilizing vane type horizontal filter filtration treatment, filter residue water It washes, is washed till neutrality, be used to prepare cellulosic ethanol.
(3) hemicellulose, lignin partial carbonization: it is characterized in that the partial carbonization processing step, to half isolated Cellulose and lignin fast dewatering at a temperature of 100-200 DEG C, after preliminarily dried, 18-25 DEG C or so of heating per minute is quickly Heating, 350-400 DEG C of control temperature heat hemicellulose and lignin partial carbonization.
Specific embodiment
The present invention is further illustrated combined with specific embodiments below.Obviously, described embodiment is only this A part of the embodiment of invention, rather than whole embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art exist Every other embodiment obtained under the premise of creative work is not made, shall fall within the protection scope of the present invention.
Embodiment 1
The present embodiment includes the following steps: a kind of agricultural crop straw exotic fuels preparation process
(1) stalk pre-processes: it is characterized in that the weak acid gas explosion pre-treatment step, utilizes beater grinder pair Stalk pulverization process cuts the segment of 2cm, after crushing stalk after weak acid spray is sized mixing, pH value control 5.5, Into supercritical carbon dioxide gas explosion charging kettle, it is pressurized to 12MPa, 55 DEG C of gas explosions processing of temperature.
(2) cellulose separates: by the straw pulp after gas explosion, utilizing vane type horizontal filter filtration treatment, filter residue water It washes, is washed till neutrality, be used to prepare cellulosic ethanol.
(3) hemicellulose, lignin partial carbonization: it is characterized in that the partial carbonization processing step, to half isolated Cellulose and lignin fast dewatering at a temperature of 150 DEG C, after preliminarily dried, 20 DEG C or so of heating is rapidly heated per minute, controls 380 DEG C of temperature processed are heated hemicellulose and lignin partial carbonization.
Embodiment 2
The present embodiment includes the following steps: a kind of agricultural crop straw exotic fuels preparation process
(1) stalk pre-processes: it is characterized in that the weak acid gas explosion pre-treatment step, utilizes beater grinder pair Stalk pulverization process cuts the segment of 1cm, after crushing stalk after weak acid spray is sized mixing, pH value control 5.7, Into supercritical carbon dioxide gas explosion charging kettle, it is pressurized to 10MPa, 52 DEG C of gas explosions processing of temperature.
(2) cellulose separates: by the straw pulp after gas explosion, utilizing vane type horizontal filter filtration treatment, filter residue water It washes, is washed till neutrality, be used to prepare cellulosic ethanol.
(3) hemicellulose, lignin partial carbonization: it is characterized in that the partial carbonization processing step, to half isolated Cellulose and lignin fast dewatering at a temperature of 180 DEG C, after preliminarily dried, 23 DEG C or so of heating is rapidly heated per minute, controls 395 DEG C of temperature processed are heated hemicellulose and lignin partial carbonization.

Claims (3)

1. a kind of agricultural crop straw exotic fuels preparation process, it is characterised in that agricultural crop straw is pre-processed by weak acid gas explosion Afterwards, cellulose in stalk is isolated, is used to prepare cellulosic ethanol, hemicellulose and lignin in remaining stalk are preliminary dry After dry, partial carbonization processing is carried out, exotic fuels are prepared, is used for biomass electric power plant fuel used to generate electricity.
2. a kind of agricultural crop straw exotic fuels preparation process described in accordance with the claim 1, it is characterised in that described is weak The quick-fried pre-treatment step of acid gas cuts the segment of 1-4cm, straw after crushing using beater grinder to stalk pulverization process After weak acid spray is sized mixing, pH value controls between 5-6.5 stalk, into supercritical carbon dioxide gas explosion charging kettle, is pressurized to 6- 15MPa, 45-65 DEG C of gas explosion processing of temperature.
3. a kind of agricultural crop straw exotic fuels preparation process described in accordance with the claim 1, it is characterised in that described half Carbonization treatment step, to the hemicellulose and lignin isolated at a temperature of 100-200 DEG C fast dewatering, after preliminarily dried, Per minute heating 18-25 DEG C or so be rapidly heated, control 350-400 DEG C of temperature to hemicellulose and lignin partial carbonization heating at Reason.
CN201910668354.6A 2019-07-23 2019-07-23 A kind of agricultural crop straw exotic fuels preparation process Pending CN110305708A (en)

Priority Applications (1)

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CN201910668354.6A CN110305708A (en) 2019-07-23 2019-07-23 A kind of agricultural crop straw exotic fuels preparation process

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Application Number Priority Date Filing Date Title
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104404803A (en) * 2014-08-29 2015-03-11 济南米铎碳新能源科技有限公司 Straw component separation and straw component full utilization method
CN106939170A (en) * 2017-02-20 2017-07-11 华南农业大学 A kind of solar energy collaboration two-step method biomass screw bakees preprocess method and device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104404803A (en) * 2014-08-29 2015-03-11 济南米铎碳新能源科技有限公司 Straw component separation and straw component full utilization method
CN106939170A (en) * 2017-02-20 2017-07-11 华南农业大学 A kind of solar energy collaboration two-step method biomass screw bakees preprocess method and device

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Application publication date: 20191008

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