CN110295382B - Acid copper leveling agent and application thereof, copper electroplating solution and preparation method thereof - Google Patents

Acid copper leveling agent and application thereof, copper electroplating solution and preparation method thereof Download PDF

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CN110295382B
CN110295382B CN201910224263.3A CN201910224263A CN110295382B CN 110295382 B CN110295382 B CN 110295382B CN 201910224263 A CN201910224263 A CN 201910224263A CN 110295382 B CN110295382 B CN 110295382B
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copper
acid
substituted
unsubstituted
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CN110295382A (en
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张芸
董培培
张星星
赵威
王靖
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Suzhou Shinhao Materials LLC
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/38Electroplating: Baths therefor from solutions of copper

Abstract

The application discloses an acid copper leveling agent and application thereof, a copper electroplating solution and a preparation method thereof. The molecular structural formula of the acid copper leveling agent is as follows:
Figure DDA0002004573700000011
wherein X is Cl、Br、I、SO4 2‑;A1,A2,A3,A4Is one or more of substituted or unsubstituted alkyl, substituted or unsubstituted alkenyl, substituted or unsubstituted aralkyl and substituted or unsubstituted heteroaralkyl; b is1,B2,B3,B4Is one or two of H, substituted or unsubstituted alkyl, substituted or unsubstituted alkenyl, substituted or unsubstituted aralkyl, substituted or unsubstituted heteroaralkyl, substituted or unsubstituted five-membered ring, substituted or unsubstituted five-membered heterocycle, substituted or unsubstituted six-membered ring and substituted or unsubstituted six-membered heterocycle; r is O or S; n is 1-10000. The acid copper leveling agent solves the problem that the thermal, mechanical and electrical reliability of chip packaging is poor due to the formation of Kinkendall holes when tin-silver or pure tin is electroplated on a copper layer obtained by copper electroplating in the chip packaging process.

Description

Acid copper leveling agent and application thereof, copper electroplating solution and preparation method thereof
Technical Field
The application relates to the field of electronic chemicals in a semiconductor chip production process, in particular to an acid copper leveling agent and application thereof, a copper electroplating solution and a preparation method thereof.
Background
Copper metal is considered to be an excellent metal interconnection material in a chip because of its excellent electrical conductivity, high thermal conductivity, low melting point, good ductility, and the like. The copper electroplating process is a key technology for metal interconnection in packaging, and the copper electroplating process cannot separate high-quality electroplating solution. With the demand for smaller and lighter electronic devices in recent years, it is desired to realize a more highly integrated semiconductor package. Since the design size of the electroplated copper for interconnection in the chip package is smaller and smaller, in the subsequent process, tin-silver or pure tin is electroplated on the copper, and the holes are caused by different mutual diffusion rates of different metal ions, which are widely called as "kirkendall holes" in the industry, and the number of the holes formed by the kirkendall effect has larger and larger influence on the reliability of the interconnection part. In the field of printed circuit boards or semiconductors at present, along with the reduction of interconnection size, the industry faces the problem that the reliability of the hole phenomenon generated during copper-tin interconnection is greatly reduced. Therefore, in order to obtain a plating layer having a morphology meeting the standard and a KV loss (Kirkendall hole number is small, the general judgment standard is that after copper plating, pure tin plating and tin-silver plating are performed, and after copper plating, pure tin plating and tin-silver plating are performed
Figure GDA0003079602780000011
Annealing for 1000 hours, and under ten thousand times of magnification, the number of holes in the visual field is less than 10). In the copper electroplating process, the selection and optimization of the electroplating additives is of critical importance.
The chemical components typically used in acid copper plating include the base plating solution (metallic copper ions, sulfuric acid, chloride ions) and organic additives. The organic additives are generally present in relatively low amounts (ppm levels), but are critical for KV less copper plating, except in the plating process, which is mainly influenced by the plating additives. Plating additives can generally be classified as suppressors (or wetting agents), levelers, and brighteners (accelerators). In the prior art, the control of the KV-less electroplated copper layer is mainly realized by controlling process conditions in an electroplating process and adjusting different chemical systems (namely different additive systems), and as the KV-free (i.e. Kirkendall void free) electroplated copper additive is not completely realized in the industry at present, an electroplated additive system with a large potential and capable of realizing KV-less copper-tin interface can be greatly promoted to the development of related industries, and becomes a technical problem to be solved in the field.
Disclosure of Invention
The main purpose of the present application is to provide a novel acid copper leveling agent, which is used as a component in an electroplating additive to solve the problem of poor thermal, mechanical and electrical reliability of chip packaging caused by the formation of kirkendall holes when tin-silver or pure tin is electroplated on a copper layer obtained by copper electroplating in the chip packaging process in the prior art.
In order to achieve the above object, according to a first aspect of the present application, there is provided a copper acid leveler.
The molecular structural formula of the copper acid leveler according to the present application is:
Figure GDA0003079602780000021
wherein X is Cl, Br, I; a. the1,A2,A3,A4Is one or more of substituted or unsubstituted alkyl, substituted or unsubstituted alkenyl, substituted or unsubstituted aralkyl and substituted or unsubstituted heteroaralkyl; b is1,B2,B3,B4Is one or two of H, substituted or unsubstituted alkyl, substituted or unsubstituted alkenyl, substituted or unsubstituted aralkyl, substituted or unsubstituted heteroaralkyl, substituted or unsubstituted five-membered ring, substituted or unsubstituted five-membered heterocycle, substituted or unsubstituted six-membered ring and substituted or unsubstituted six-membered heterocycle; r is O or S; n is 1-10000.
Further, the molecular structural formula of the copper acid leveling agent is as follows:
Figure GDA0003079602780000022
in order to achieve the above object, according to a second aspect of the present application, there is provided a use of the above-mentioned acid copper leveler for electrolytic copper plating to suppress formation of kokedahl pores when tin-silver or pure tin is electroplated on a copper layer obtained by the electrolytic copper plating.
Further, the acid copper leveler is used to plate copper pillars, redistribution layers, or under bump metallization layers in semiconductor advanced packaging.
In order to achieve the above object, according to a third aspect of the present application, there is provided a copper electroplating solution comprising a base plating solution and an electroplating additive, the electroplating additive comprising the above-mentioned acid copper leveler.
Further, the basic electroplating solution is a mixed solution prepared by mixing copper sulfate, sulfuric acid and hydrochloric acid, wherein the dosage of the copper sulfate in the basic electroplating solution is 200g/L, the dosage of the sulfuric acid is 100g/L, and the dosage of the hydrochloric acid is 70 ppm.
Further, the electroplating additive comprises an acid copper accelerator, an acid copper inhibitor and an acid copper leveling agent, wherein in the copper electroplating solution, the concentration of the acid copper accelerator is 3-10 mL/L, the concentration of the acid copper inhibitor is 5-15 mL/L, and the concentration of the acid copper leveling agent is 2-50 mL/L.
Further, the acid copper accelerator is sodium polydithio-dipropyl sulfonate.
Further, the acid copper inhibitor is polyethylene glycol.
In order to achieve the above object, according to a fourth aspect of the present application, there is provided a method of preparing the above copper electroplating solution, comprising the steps of: preparing a basic electroplating solution; weighing the acid copper accelerator, the acid copper inhibitor and the acid copper leveling agent, diluting with deionized water respectively, and fixing the volume to obtain an acid copper accelerator solution, an acid copper inhibitor solution and an acid copper leveling agent solution; and adding the acid copper accelerator solution, the acid copper inhibitor solution and the acid copper leveling agent solution into the prepared basic electroplating solution, and fully stirring and mixing to obtain the copper electroplating solution.
The application has the following beneficial effects:
on the basis of being different from the traditional acid copper leveling agent, the novel acid copper leveling agent molecule which has better water solubility, is colorless, nontoxic and environment-friendly is designed and developed, has the structural characteristic of polyquaternary ammonium salt and is used as a component in an electroplating additive in the process of copper electroplating, so that the formation of a Korkinje hole is inhibited when tin-silver or pure tin is electroplated on a copper layer obtained by the copper electroplating, and the thermal, mechanical and electrical reliability of chip packaging is improved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, serve to provide a further understanding of the application and to enable other features, objects, and advantages of the application to be more apparent. The drawings and their description illustrate the embodiments of the invention and do not limit it. In the drawings:
FIG. 1 is a molecular structural formula of a copper acid leveler of the present application;
FIG. 2 is a molecular structural formula of a copper acid leveler K in a preferred embodiment of the present application;
FIG. 3a is a 3D laser microimaging of copper pillars on a plated wafer with a copper acid leveler K as a leveler;
FIG. 3b is a profile view of FIG. 3 a;
FIG. 3c is a FIB picture of pure tin electroplated on a copper-plated pillar after 175 ℃/1000h heat treatment, using an acid copper leveling agent K as a leveling agent to electroplate the copper pillar;
FIG. 4a is a 3D laser microimaging of copper pillars on a plated wafer using a commercially available acid copper leveler as the leveler;
FIG. 4b is a profile view of FIG. 4 a;
FIG. 4c is a FIB picture of pure tin electroplated on a copper-plated column after 175 deg.C/1000 h heat treatment, wherein a commercially available acid copper leveling agent is used as a leveling agent to electroplate the copper column.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the term "comprises/comprising" when used in this specification and claims and in the above-described drawings is intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus. It should also be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
The embodiment of the application provides a copper acid leveling agent, the molecular structural formula of which is shown in figure 1,
Figure GDA0003079602780000051
wherein X is Cl, Br, I; a. the1,A2,A3,A4Is one or more of substituted or unsubstituted alkyl, substituted or unsubstituted alkenyl, substituted or unsubstituted aralkyl and substituted or unsubstituted heteroaralkyl; b is1,B2,B3,B4Is one or two of H, substituted or unsubstituted alkyl, substituted or unsubstituted alkenyl, substituted or unsubstituted aralkyl, substituted or unsubstituted heteroaralkyl, substituted or unsubstituted five-membered ring, substituted or unsubstituted five-membered heterocycle, substituted or unsubstituted six-membered ring and substituted or unsubstituted six-membered heterocycle; r is O or S; n is 1-10000.
Preferably, the present application provides a copper acid leveler K according to a preferred embodiment of the above copper acid leveler, wherein the molecular structural formula of the copper acid leveler K is shown in fig. 2:
Figure GDA0003079602780000052
the present embodiments also provide a copper electroplating solution including a base electroplating solution and an electroplating additive including a copper acid leveler as shown in fig. 1 or fig. 2. Specific examples of copper electroplating solutions are given below.
Example 1
A copper electroplating solution includes a base electroplating solution and an electroplating additive.
The basic electroplating solution is a mixed solution prepared by mixing copper sulfate, sulfuric acid and hydrochloric acid, wherein the dosage of the copper sulfate in the basic electroplating solution is 200g/L, the dosage of the sulfuric acid is 100g/L, and the dosage of the hydrochloric acid is 70 ppm.
The electroplating additive comprises sodium polydithio-dipropyl sulfonate (SPS), polyethylene glycol (PEG) and a copper acid leveling agent K, wherein the concentration of the SPS in the copper electroplating solution is 3mL/L, the concentration of the PEG is 5mL/L, and the concentration of the copper acid leveling agent K is 2 mL/L.
Example 2
A copper electroplating solution includes a base electroplating solution and an electroplating additive.
The basic electroplating solution is a mixed solution prepared by mixing copper sulfate, sulfuric acid and hydrochloric acid, wherein the dosage of the copper sulfate in the basic electroplating solution is 200g/L, the dosage of the sulfuric acid is 100g/L, and the dosage of the hydrochloric acid is 70 ppm.
The plating additive comprises sodium polydithio-dipropyl sulfonate (SPS), polyethylene glycol (PEG) and a copper acid leveling agent K, wherein the concentration of the SPS in the copper plating solution is 10mL/L, the concentration of the PEG is 15mL/L, and the concentration of the copper acid leveling agent K is 50 mL/L.
Example 3
A copper electroplating solution includes a base electroplating solution and an electroplating additive.
The basic electroplating solution is a mixed solution prepared by mixing copper sulfate, sulfuric acid and hydrochloric acid, wherein the dosage of the copper sulfate in the basic electroplating solution is 200g/L, the dosage of the sulfuric acid is 100g/L, and the dosage of the hydrochloric acid is 70 ppm.
The electroplating additive comprises sodium polydithio-dipropyl sulfonate (SPS), polyethylene glycol (PEG) and a copper acid leveling agent K, wherein the concentration of the SPS in the copper electroplating solution is 4mL/L, the concentration of the PEG is 10mL/L, and the concentration of the copper acid leveling agent K is 4 mL/L.
The method for preparing a copper plating solution according to embodiments 1 to 3, comprising the steps of:
(1) diluting the copper sulfate solution with the calculated amount of 280g/L by using ionized water, slowly adding the sulfuric acid and the hydrochloric acid with the calculated amount into the copper sulfate solution, stirring the mixture until the volume is 1L, and taking 500mL of the mixture to a beaker for later use;
(2) weighing SPS, PEG and a copper sulfate leveling agent K, diluting with deionized water respectively, and fixing the volume in a 50mL volumetric flask to obtain an SPS solution, a PEG solution and a copper sulfate leveling agent K solution for later use;
(3) and (3) adding the calculated amounts of the SPS solution, the PEG solution and the acid copper leveling agent K solution into the beaker in the step (1), and fully stirring for 30min at the rotating speed of 350rpm to obtain the copper electroplating solution.
According to the method, through a large number of experiments, on the basis of being different from the traditional copper acid leveling agent, a novel copper acid leveling agent molecule which is good in water solubility, colorless, non-toxic and environment-friendly is designed and developed, and through the matched use of the copper acid leveling agent and a copper acid accelerator and a copper acid inhibitor, the good electroplating performances of a copper column, a redistribution layer (RDL), a under bump metallization layer (UBM) and the like in the advanced packaging of a semiconductor are realized. The effect of the copper acid leveler provided in the present application will be demonstrated by the following experimental examples in conjunction with the accompanying drawings.
Experimental example: experiment of using effect of acid copper leveling agent K on wafer electroplated copper column
Firstly, electroplating equipment: a direct current power supply.
II, experimental grouping:
the wafer is plated with copper posts using a copper plating solution.
1. Experimental groups: the copper plating solution of example 3 was used
2. Control group: the copper electroplating solution of example 3 wherein a 4mL/L concentration of the copper acid leveler K was replaced with a 20mL/L concentration of the commercially available leveler.
Thirdly, setting electroplating parameters:
1. anode: a phosphor copper anode plate;
2. cathode: a wafer (2X 2cm 2);
3. current density and current magnitude: 10ASD, 45.68 mA;
4. electroplating time: 15min
5. Stirring speed: 350rpm
Fourth, experimental results
The results of the copper pillar plating on the wafer in this example are shown in table 1.
TABLE 1 wafer copper pillar electroplating experimental results
Grouping Diameter of copper cylinder (mum) Plating height (μm) Morphology of copper pillar
Experimental group 30 41.6 Flat 0.4 μm
Control group 30 34.9 Concave 2.2 mu m
FIG. 3a shows a 3D laser microimaging of copper pillars on an experimental set of plated wafers, and FIG. 3b shows a profile view of 3 a; accordingly, fig. 4a shows a 3D laser microimaging of copper pillars on control plated wafers, and fig. 4b is a profile view of fig. 4 a.
As can be seen from the experimental results shown in table 1, fig. 3a, fig. 3b, fig. 4a, and fig. 4b, the use of the copper leveling agent provided in the present application can significantly improve the flatness of the copper pillar surface.
Further, FIG. 3c shows FIB pictures of pure tin electroplated on the electroplated copper columns of the experimental group after heat treatment at 175 ℃/1000 h; accordingly, FIG. 4c shows a FIB picture of pure tin electroplated on the electroplated copper column of the control group after heat treatment at 175 ℃/1000 h.
As can be seen from FIGS. 3c and 4c, the formation of Cokendall pores in the Cu-Sn interfacial layer can be significantly suppressed by using the Cu-acid leveler provided herein.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. A copper acid leveler, wherein the molecular structural formula of the copper acid leveler is:
Figure FDA0003079451230000011
wherein X is Cl, Br, I; a. the1,A2,A3,A4Is one or more of substituted or unsubstituted alkyl, substituted or unsubstituted alkenyl, substituted or unsubstituted aralkyl and substituted or unsubstituted heteroaralkyl; b is1,B2,B3,B4Is H, substituted or unsubstituted alkyl,One or two of substituted or unsubstituted alkenyl, substituted or unsubstituted aralkyl, substituted or unsubstituted heteroaralkyl, substituted or unsubstituted five-membered ring, substituted or unsubstituted five-membered heterocycle, substituted or unsubstituted six-membered ring, and substituted or unsubstituted six-membered heterocycle; r is O or S; n is 1-10000.
2. The copper acid leveler of claim 1, wherein the molecular structural formula of the copper acid leveler is:
Figure FDA0003079451230000012
3. use of a copper acid leveler as defined in claim 1 or 2 for copper electroplating to suppress formation of kokedall pores when tin-silver or pure tin is electroplated on a copper layer obtained by copper electroplating.
4. Use of a copper acid leveler according to claim 3 where the copper acid leveler is used for electroplating copper pillars, redistribution layers or under bump metallization layers in semiconductor advanced packaging.
5. A copper plating solution comprising a base plating solution and a plating additive, said plating additive comprising the copper acid leveler of claim 1 or 2.
6. The copper electroplating solution according to claim 5, wherein the base electroplating solution is a mixed solution prepared by mixing copper sulfate, sulfuric acid and hydrochloric acid, and in the base electroplating solution, the amount of the copper sulfate is 200g/L, the amount of the sulfuric acid is 100g/L, and the amount of the hydrochloric acid is 70 ppm.
7. The copper electroplating solution according to claim 5, wherein the electroplating additive comprises an acid copper accelerator, an acid copper inhibitor and an acid copper leveler, wherein the concentration of the acid copper accelerator is 3-10 mL/L, the concentration of the acid copper inhibitor is 5-15 mL/L and the concentration of the acid copper leveler is 2-50 mL/L in the copper electroplating solution.
8. The copper electroplating solution according to claim 7, wherein the acid copper accelerator is sodium polydithio dipropane sulfonate.
9. The copper electroplating solution according to claim 7, wherein the copper acid inhibitor is polyethylene glycol.
10. A method of preparing a copper electroplating solution according to any one of claims 7 to 9, comprising the steps of:
preparing a basic electroplating solution;
weighing the acid copper accelerator, the acid copper inhibitor and the acid copper leveling agent, diluting with deionized water respectively, and fixing the volume to obtain an acid copper accelerator solution, an acid copper inhibitor solution and an acid copper leveling agent solution;
and adding the acid copper accelerator solution, the acid copper inhibitor solution and the acid copper leveling agent solution into the prepared basic electroplating solution, and fully stirring and mixing to obtain the copper electroplating solution.
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