CN110293005B - Liquid-solid composite collecting agent for coal slime flotation and preparation method thereof - Google Patents

Liquid-solid composite collecting agent for coal slime flotation and preparation method thereof Download PDF

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CN110293005B
CN110293005B CN201910634007.1A CN201910634007A CN110293005B CN 110293005 B CN110293005 B CN 110293005B CN 201910634007 A CN201910634007 A CN 201910634007A CN 110293005 B CN110293005 B CN 110293005B
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coal
liquid
flotation
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particles
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CN110293005A (en
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王海锋
杨丹
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China University of Mining and Technology CUMT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/006Hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/02Froth-flotation processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/16Flotation machines with impellers; Subaeration machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores
    • B03D2203/04Non-sulfide ores
    • B03D2203/08Coal ores, fly ash or soot

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Abstract

The invention discloses a liquid-solid composite collector for coal slime flotation and a preparation method thereof. According to the mass percentage, the superfine coal-based particles are 0.5-5 percent, and the liquid collecting agent is 90-99.5 percent. The ultrafine coal-based particles with strong floatability in the liquid-solid composite collector can be adsorbed on the surface of the floated coal particles in the flotation process, so that the hydrophobicity of the surface of the floated coal particles is improved, the adhesion efficiency between the coal particles and bubbles can be improved, and the coal slime flotation effect is effectively improved. The liquid-solid composite collecting agent has low cost and good effect, can better improve the coal slime flotation efficiency and improve the recovery rate of clean coal products.

Description

Liquid-solid composite collecting agent for coal slime flotation and preparation method thereof
Technical Field
The invention belongs to the technical field of flotation reagents, and particularly relates to a liquid-solid composite collecting agent for coal slime flotation and a preparation method thereof.
Background
Coal occupies an important position as the basic energy of China, and the national economic development and the industrial progress cannot leave the basic energy in the current situation. Coal makes a great contribution to the social meaning construction of China, but in the processing and use of coal, most coal resources have the phenomena of insufficient utilization, low conversion efficiency and serious resource waste, and in order to solve the problems, the coal is further processed at present, the utilization efficiency of the coal is improved, and high-quality coal resources are manufactured; the ultra-pure coal belongs to novel coal resources with high added values, can be used for preparing products such as activated carbon, oil-water coal slurry and the like, and has certain market development prospect.
The coal slime separation generally adopts means such as gravity separation, flotation, and flotation is one of effective methods for separating the coal slime, and is often used in the actual operation process. The flotation of coal slime generally adopts hydrocarbon oil for flotation, and the flotation effect is improved by enhancing the hydrophobicity of the surface of coal particles. The ultrafine coal particles with strong floatability can be adsorbed on the surface of the floated coal particles in the flotation process, so that the hydrophobicity of the surface of the floated coal particles is improved, the adhesion efficiency between the coal particles and bubbles can be improved, and the coal slime flotation effect is effectively improved. The composite collecting agent has low cost and good effect, can better improve the coal slime flotation efficiency and improve the recovery rate of clean coal products. The coal is ground into superfine particles in a grinding mode, and the superfine coal particles are added into the kerosene or chemical derivatives to form a liquid-solid composite collector, so that the flotation efficiency can be obviously improved, and the coal slime flotation is referred to a certain extent.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a liquid-solid composite collector for coal slime flotation and a preparation method thereof.
In order to achieve the purpose, the invention adopts the technical scheme that:
the liquid-solid composite collector for coal slime flotation is characterized by being formed by mixing superfine coal-based particles and a liquid collector.
Preferably, the liquid-solid composite collector comprises the following components in percentage by mass: 95-99.5% of liquid collecting agent and 0.5-5% of superfine clean coal particles.
Preferably, the liquid collector is kerosene, diesel oil, fuel oil, natural gas condensed oil or n-dodecane used for coal slime flotation.
Preferably, the ultra-fine coal-based particles are highly floatable.
Preferably, the ultra-fine coal-based particles are ultra-pure coal, low ash clean coal particles, carbon powder, or a low ash carbon component extracted from clean coal.
Preferably, the ultra-fine coal-based particles have a size fraction of less than 1 micron.
A preparation method of a liquid-solid composite collector for coal slime flotation comprises the steps of adding superfine coal-based particles into a liquid collector after grinding, and uniformly mixing to obtain the liquid-solid composite collector.
Compared with the prior art, the invention has the following beneficial effects:
in the liquid-solid composite collecting agent, superfine clean coal particles with low ash content are added into kerosene, diesel oil or chemical byproducts, so that the aim of optimizing the collecting agent is fulfilled, and the effect of the liquid-solid composite collecting agent is obviously superior to that of the kerosene, diesel oil or chemical byproducts which are used independently; under the same conditions, the froth-enriched minerals using the liquid-solid composite collector are much higher than those using the alkane agent alone. The ultrafine coal particles with strong floatability in the liquid-solid composite collector can be adsorbed on the surface of the floated coal particles in the flotation process, so that the hydrophobicity of the surface of the floated coal particles is improved, the adhesion efficiency between the coal particles and bubbles can be improved, and the flotation effect of coal slime is effectively improved. The liquid-solid composite collecting agent has low cost and good effect, can better improve the coal slime flotation efficiency and improve the recovery rate of clean coal products.
Drawings
Figure 1 is a graph showing the results of two different collector tests of the present invention.
Detailed Description
The present invention will be further described with reference to the following examples.
Example A1
The liquid-solid composite collector is prepared by taking 98% of n-dodecane and 2% of ultra-fine particles (the particle size is less than 1 micron) of ultra-pure coal according to mass percentage, adding the ultra-fine coal particles into the n-dodecane, and uniformly mixing the mixture of the ultra-fine coal particles and a conventional collector.
The resulting liquid-solid composite collector was used in examples B1-B4.
Example A2
The liquid-solid composite collector comprises the following components in percentage by mass: 95% of kerosene and 5% of low-ash clean coal particles (the particle size is less than 1 micron).
Example A3
The liquid-solid composite collector comprises the following components in percentage by mass: 99.5% diesel oil and 0.5% low ash fraction (particle size fraction less than 1 micron) extracted from clean coal.
Example A4
The liquid-solid composite collector comprises the following components in percentage by mass: 99% of fuel oil and 1% of low ash fraction (particle size less than 1 micron) extracted from clean coal.
Example A5
The liquid-solid composite collector comprises the following components in percentage by mass: 98.5% of natural gas condensed oil and 1.5% of low ash component (the particle size is less than 1 micron) extracted from clean coal.
Example B1
A first-stage flotation process is adopted, a 0.5L self-suction small flotation machine is selected in a coal slime flotation test, the rotating speed of an impeller is controlled at 1700r/min, the concentration of ore pulp is about 70g/L, and the ore pulp is in a form of liquid mixture formed by adding water into raw materials of bituminous coal. Firstly, opening a flotation machine, weighing 35g of bituminous coal by using an electronic scale, putting the bituminous coal into a flotation tank, adding 0.5L of water into the flotation tank, regulating the slurry for 2min, adding the liquid-solid composite collecting agent with the dosage of 100g/t and the slurry regulating time of 2min, and adding the foaming agent sec-octanol with the dosage of 80g/t and the slurry regulating time of 30 s. And then opening an inflation valve, starting to scrape bubbles for 2min, wherein the foam is enriched by clean coal products, and the products which do not float up are tail coal products and mainly comprise gangue and the like. And then filtering out clean coal products and tail coal products respectively, drying and weighing the clean coal products and the tail coal products, taking 1g of coal samples in the dried and weighed clean coal products, putting the coal samples into a muffle furnace to burn slow ash, and calculating the yield and the ash content of the clean coal products.
Comparative example B1
A first-stage flotation process is adopted, a 0.5L self-suction small flotation machine is selected in a coal slime flotation test, the rotating speed of an impeller is controlled at 1700r/min, the concentration of ore pulp is about 70g/L, and the ore pulp is in a form of liquid mixture formed by adding water into raw materials of bituminous coal. Firstly, opening a flotation machine, weighing 35g of bituminous coal by using an electronic scale, putting the bituminous coal into a flotation tank, adding 0.5L of water into the flotation tank, regulating the slurry for 2min, adding a collecting agent n-dodecane with the dosage of 100g/t and the slurry regulating time of 2min, adding a foaming agent sec-octanol with the dosage of 80g/t, and regulating the slurry for 30 s. And then opening an inflation valve, starting to scrape bubbles for 2min, wherein the foam is enriched by clean coal products, and the products which do not float up are tail coal products and mainly comprise gangue and the like. And then filtering out clean coal products and tail coal products respectively, drying and weighing the clean coal products and the tail coal products, taking 1g of coal samples in the dried and weighed clean coal products, putting the coal samples into a muffle furnace to burn slow ash, and calculating the yield and the ash content of the clean coal products.
Example B2
A first-stage flotation process is adopted, a 0.5L self-suction small flotation machine is selected in a coal slime flotation test, the rotating speed of an impeller is controlled at 1700r/min, the concentration of ore pulp is about 70g/L, and the ore pulp is in a form of liquid mixture formed by adding water into raw materials of bituminous coal. Firstly, opening a flotation machine, weighing 35g of bituminous coal by using an electronic scale, putting the bituminous coal into a flotation tank, adding 0.5L of water into the flotation tank, regulating the slurry for 2min, adding the liquid-solid composite collecting agent with the dosage of 150g/t, regulating the slurry for 2min, adding the foaming agent sec-octanol with the dosage of 80g/t, and regulating the slurry for 30 s. And then opening an inflation valve, starting to scrape bubbles for 2min, wherein the foam is enriched by clean coal products, and the products which do not float up are tail coal products and mainly comprise gangue and the like. And then filtering out clean coal products and tail coal products respectively, drying and weighing the clean coal products and the tail coal products, taking 1g of coal samples in the dried and weighed clean coal products, putting the coal samples into a muffle furnace to burn slow ash, and calculating the yield and the ash content of the clean coal products.
Comparative example B2
A first-stage flotation process is adopted, a 0.5L self-suction small flotation machine is selected in a coal slime flotation test, the rotating speed of an impeller is controlled at 1700r/min, the concentration of ore pulp is about 70g/L, and the ore pulp is in a form of liquid mixture formed by adding water into raw materials of bituminous coal. Firstly, opening a flotation machine, weighing 35g of bituminous coal by using an electronic scale, putting the bituminous coal into a flotation tank, adding 0.5L of water into the flotation tank, regulating the slurry for 2min, adding collecting agent n-dodecane with the dosage of 150g/t and the slurry regulating time of 2min, adding foaming agent sec-octanol with the dosage of 80g/t, and regulating the slurry for 30 s. And then opening an inflation valve, starting to scrape bubbles for 2min, wherein the foam is enriched by clean coal products, and the products which do not float up are tail coal products and mainly comprise gangue and the like. And then filtering out clean coal products and tail coal products respectively, drying and weighing the clean coal products and the tail coal products, taking 1g of coal samples in the dried and weighed clean coal products, putting the coal samples into a muffle furnace to burn slow ash, and calculating the yield and the ash content of the clean coal products.
Example B3
A first-stage flotation process is adopted, a 0.5L self-suction small flotation machine is selected in a coal slime flotation test, the rotating speed of an impeller is controlled at 1700r/min, the concentration of ore pulp is about 70g/L, and the ore pulp is in a form of liquid mixture formed by adding water into raw materials of bituminous coal. Firstly, opening a flotation machine, weighing 35g of bituminous coal by using an electronic scale, putting the bituminous coal into a flotation tank, adding 0.5L of water into the flotation tank, regulating the slurry for 2min, adding the liquid-solid composite collecting agent with the dosage of 200g/t and the slurry regulating time of 2min, and adding the foaming agent sec-octanol with the dosage of 80g/t and the slurry regulating time of 30 s. And then opening an inflation valve, starting to scrape bubbles for 2min, wherein the foam is enriched by clean coal products, and the products which do not float up are tail coal products and mainly comprise gangue and the like. And then filtering out clean coal products and tail coal products respectively, drying and weighing the clean coal products and the tail coal products, taking 1g of coal samples in the dried and weighed clean coal products, putting the coal samples into a muffle furnace to burn slow ash, and calculating the yield and the ash content of the clean coal products.
Comparative example B3
A first-stage flotation process is adopted, a 0.5L self-suction small flotation machine is selected in a coal slime flotation test, the rotating speed of an impeller is controlled at 1700r/min, the concentration of ore pulp is about 70g/L, and the ore pulp is in a form of liquid mixture formed by adding water into raw materials of bituminous coal. Firstly, opening a flotation machine, weighing 35g of bituminous coal by using an electronic scale, putting the bituminous coal into a flotation tank, adding 0.5L of water into the flotation tank, regulating the slurry for 2min, adding a collecting agent n-dodecane with the dosage of 200g/t and the slurry regulating time of 2min, and adding a foaming agent sec-octanol with the dosage of 80g/t and the slurry regulating time of 30 s. And then opening an inflation valve, starting to scrape bubbles for 2min, wherein the foam is enriched by clean coal products, and the products which do not float up are tail coal products and mainly comprise gangue and the like. And then filtering out clean coal products and tail coal products respectively, drying and weighing the clean coal products and the tail coal products, taking 1g of coal samples in the dried and weighed clean coal products, putting the coal samples into a muffle furnace to burn slow ash, and calculating the yield and the ash content of the clean coal products.
Example B4
A first-stage flotation process is adopted, a 0.5L self-suction small flotation machine is selected in a coal slime flotation test, the rotating speed of an impeller is controlled at 1700r/min, the concentration of ore pulp is about 70g/L, and the ore pulp is in a form of liquid mixture formed by adding water into raw materials of bituminous coal. Firstly, opening a flotation machine, weighing 35g of bituminous coal by using an electronic scale, putting the bituminous coal into a flotation tank, adding 0.5L of water into the flotation tank, regulating the slurry for 2min, adding the liquid-solid composite collecting agent with the dosage of 250g/t and the slurry regulating time of 2min, and adding the foaming agent sec-octanol with the dosage of 80g/t and the slurry regulating time of 30 s. And then opening an inflation valve, starting to scrape bubbles for 2min, wherein the foam is enriched by clean coal products, and the products which do not float up are tail coal products and mainly comprise gangue and the like. And then filtering out clean coal products and tail coal products respectively, drying and weighing the clean coal products and the tail coal products, taking 1g of coal samples in the dried and weighed clean coal products, putting the coal samples into a muffle furnace to burn slow ash, and calculating the yield and the ash content of the clean coal products.
Comparative example B4
A first-stage flotation process is adopted, a 0.5L self-suction small flotation machine is selected in a coal slime flotation test, the rotating speed of an impeller is controlled at 1700r/min, the concentration of ore pulp is about 70g/L, and the ore pulp is in a form of liquid mixture formed by adding water into raw materials of bituminous coal. Firstly, opening a flotation machine, weighing 35g of bituminous coal by using an electronic scale, putting the bituminous coal into a flotation tank, adding 0.5L of water into the flotation tank, regulating the slurry for 2min, adding a collecting agent n-dodecane with the dosage of 250g/t and the slurry regulating time of 2min, adding a foaming agent sec-octanol with the dosage of 80g/t, and regulating the slurry for 30 s. And then opening an inflation valve, starting to scrape bubbles for 2min, wherein the foam is enriched by clean coal products, and the products which do not float up are tail coal products and mainly comprise gangue and the like. And then filtering out clean coal products and tail coal products respectively, drying and weighing the clean coal products and the tail coal products, taking about 1g of coal samples in the dried and weighed clean coal products, putting the coal samples into a muffle furnace to burn slow ash, and calculating the yield and the ash content of the clean coal products.
TABLE 1 yield and ash results for examples B1-B4 and comparative examples B1-B4
Figure 751167DEST_PATH_IMAGE001
As shown in table 1 and fig. 1, the flotation effects of the liquid-solid composite collector provided by the present invention and the collector in the prior art were respectively adopted in the examples B1-B4 and the comparative examples B1-B4. The yields of the clean coal products obtained by using the liquid-solid composite collector provided by the invention in examples B1-B4 are 42.23%, 45.31%, 51.12% and 54.33% respectively, and the yields of the clean coal products obtained by using the collector in the prior art in comparative examples B1-B4 are 36.34%, 40.32%, 42.23% and 43.34% respectively, and the yields of examples B1-B4 are all higher than those of comparative examples B1-B4; the ash contents of the clean coal products obtained by adopting the liquid-solid composite collector provided by the invention in examples B1-B4 are respectively 8.57%, 9.21%, 10.43% and 10.89%, the ash contents of the clean coal products obtained by adopting the collector in the prior art in comparative examples B1-B4 are respectively 11.21%, 12.34%, 13.01% and 13.53%, and the ash contents of examples B1-B4 are all smaller than those of comparative examples B1-B4.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.

Claims (1)

1. A liquid-solid composite collector for coal slime flotation is characterized in that the liquid-solid composite collector is formed by mixing superfine coal-based particles and a liquid collector; the liquid-solid composite collector comprises the following components in percentage by mass: 95% -99.5% of liquid collecting agent and 0.5% -5% of superfine coal-based particles;
the liquid collecting agent is kerosene, diesel oil or n-dodecane used for coal slime flotation;
the superfine coal-based particles are superfine coal, low-ash clean coal particles, carbon powder or a low-ash carbon component extracted from clean coal;
the size fraction of the superfine coal-based particles is less than 1 micron;
adding the superfine coal-based particles into the liquid collecting agent after grinding, and uniformly mixing to obtain a liquid-solid composite collecting agent; superfine coal particles in the liquid-solid composite collecting agent can be adsorbed on the surface of the floated coal particles in the flotation process, so that the hydrophobicity of the surface of the floated coal particles is improved, the adhesion efficiency between the coal particles and bubbles can be improved, and the coal slime flotation effect is effectively improved.
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CN114289188B (en) * 2021-12-24 2024-04-12 中国矿业大学 Coal rock micro-component enrichment method based on charged micro-nano bubble flotation
CN114870999B (en) * 2022-05-07 2023-06-27 南方科技大学 Coal flotation reagent, preparation method thereof and coal flotation method

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