Summary of the invention
The purpose of the present invention is to provide a kind of intelligent mortar smearing methods, for solving the skill to metope applying mortar
Art problem.
The technical scheme adopted by the invention to solve the technical problem is that:
A kind of intelligence mortar smearing method, comprising the following steps:
S1: horizontal drive motor drives longitudinal movement rail to be moved to specified lateral position by transverse shifting frame;
S2: unlatching feeding spiro rod is pumped to be fed into stir chamber, and the material after agitated axis stirring passes through stirring in stir chamber
Discharge port is mixed to enter in the vertical smearing charging angle for applying patter upper end;
S3: vertical drive motor drives stir chamber and the vertical patter that applies to move up by longitudinal bracing frame, and material is erected
Flat be applied on wall is covered to patter extruding is applied;
S4: when longitudinally upper detection switch detects longitudinal bracing frame, vertical drive motor stopping is moved up.
Preferably, optoelectronic switch detectable substance material is detected by flatness and smears planarization in the lower end for vertically applying patter.
Preferably, when detecting that flatness is undesirable, feeding spiro rod pump stops feed;Vertical drive motor is reversed
Rotation drives the vertical patter that applies to move down, out-of-flatness region is covered flat;Out-of-flatness region cover it is flat after, vertical drive motor is just
Continue that longitudinal bracing frame is driven to move up to rotation.
Preferably, alternative, (1): feeding spiro rod pump does not stop being fed;Discharging cut-off electromagnetic switch movement, leads to
Discharging cut-off plate is crossed to end the stirring discharge port in stir chamber;Meanwhile electromagnetic switch movement is cached, it will by caching closed plate
Caching feed inlet in stir chamber is opened, and material, which will temporarily enter, caches intracavitary storage;Meanwhile vertical drive motor reversely turns
It is dynamic, it drives the vertical patter that applies to move down, out-of-flatness region is covered flat;
(2): out-of-flatness region cover it is flat after, discharging cut-off electromagnetic switch movement, discharging cut-off plate is by the stirring in stir chamber
Discharge port is opened;Electromagnetic switch movement is cached, caching closed plate closes the caching feed inlet in stir chamber;Cache electric pushrod
Caching material extrusion board movement is driven, the intracavitary material of caching is temporarily stored in by the caching discharge port on caching chamber and enters vertical painting
In the smearing charging angle of patter upper end;Meanwhile the material in stir chamber, entered by the stirring discharge port in stir chamber vertical
It applies in the smearing charging angle of patter upper end;
(3): vertical drive motor drives longitudinal bracing frame to move up with twice of the speed that rotates forward;To arriving, caching is electronic
Push rod drives caching material extrusion board to be moved to terminal position, and vertical drive motor restores to Conventional rotary speed.
Preferably, laterally smearing electric pushrod drives the lateral patter that applies vertically applying in the lateral smearing driving window on patter
It moves back and forth.
Preferably, the vertical lower end for applying patter is by smearing embossing rod, to the mortar plane compacting line covered after putting down.
Detailed description of the invention
Fig. 1 is the schematic side view of the embodiment of the present invention;
Fig. 2 is the lateral schematic cross-sectional view of transverse moving mechanism in the embodiment of the present invention;
Fig. 3 is the lateral schematic cross-sectional view in the embodiment of the present invention at second stirring system;
Fig. 4 is longitudinal schematic cross-sectional view in the embodiment of the present invention at second stirring system;
Fig. 5 is longitudinal schematic cross-sectional view of applicator system lower part in the embodiment of the present invention;
Fig. 6 is partial enlargement diagram at A in Fig. 3;
Fig. 7 is partial enlargement diagram at B in Fig. 3;
In figure: 1, transverse shifting guide rail;2, horizontal drive motor;201, laterally driven gear;3, transverse shifting frame;4, horizontal
To drive rack;5, longitudinal movement rail;6, vertical drive motor;601, zigzag tread patterns gear;7, longitudinal bracing frame;8, longitudinal
Drive rack;9, detection switch on longitudinal direction;10, longitudinal lower detection switch;11, stir chamber;12, agitating shaft;13, stirring motor;
14, discharge port is stirred;15, feed inlet is cached;16, stirring rod;17, discharging cut-off cavity;18, discharging cut-off plate;19, discharging is cut
Only driving plate;20, discharging cut-off electromagnetic switch;21, end reset spring;101, chamber is cached;22, caching folding cavity;23, delay
Deposit closed plate;24, electromagnetic switch is cached;25, driving plate is cached;26, caching closing spring;27, electric pushrod is cached;28, delay
Storage material extrusion board;29, discharge port is cached;30, patter is vertically applied;301, it smears and adjusts guide rod;31, support frame is smeared;32,
Smear holddown spring;33, it smears and adjusts bolt;34, embossing rod is smeared;35, driving window is laterally smeared;36, electricity is laterally smeared
Dynamic push rod;37, patter is laterally applied;38, support frame is detected;39, flatness detects optoelectronic switch.
Specific embodiment
In order to clearly illustrate the technical characterstic of this programme, below by specific embodiment, and its attached drawing is combined, to this
Invention is described in detail.It should be noted that illustrated component is not drawn necessarily to scale in the accompanying drawings.Present invention omits right
Known assemblies and technical description are to avoid being unnecessarily limiting the present invention.
As shown in Fig. 1 to 7, a kind of device for realizing intelligent mortar smearing method, including control system and with control
Feeding machanism, mobile system, second stirring system, applicator system and the detection system of system electrical connection.Feeding machanism is for defeated
Send mortar;Mobile system is mobile for driving second stirring system and applicator system, to realize the smearing to whole metope;It is secondary
Stirring system for realizing mortar secondary agitation, to prevent the isolation of mortar;Applicator system is for uniformly smearing mortar
On wall;Whether the mortar that detection system is used to detect on wall is smeared uniformly.
The feeding machanism includes concrete mixer and feeding spiro rod pump, the material inlet and concrete of feeding spiro rod pump
The material outlet of blender is connected to, and the material outlet of feeding spiro rod pump passes through material conveying hose and the second stirring system
Feed inlet connection.
The mobile system includes transverse moving mechanism and longitudinal moving mechanism, and longitudinal moving mechanism is mounted vertically in transverse direction
On the transverse shifting power output end of mobile mechanism.The transverse moving mechanism includes transverse shifting guide rail 1, horizontal drive motor
The lower end two sides of 2 (absolute value motors) and transverse shifting frame 3, transverse shifting frame 3 are equipped with transverse shifting sliding slot, transverse shifting sliding slot
It is slidably mounted on transverse shifting guide rail 1.Horizontal drive motor 2 is mounted on the lower end of transverse shifting frame 3, laterally driven electricity
The rotary drive output of machine 2 is equipped with laterally driven gear 201;The side lower end of the transverse shifting guide rail 1 is equipped with laterally
Drive rack 4, laterally driven gear 201 are engaged with laterally driven rack gear 4.The longitudinal moving mechanism includes longitudinal movement rail
5, vertical drive motor 6 (variable-frequency motor), longitudinal bracing frame 7, detection switch 9 and longitudinal lower detection switch 10 are (close on longitudinal direction
Switch);The two sides of longitudinal bracing frame 7 are equipped with longitudinal movement sleeve, and sleeve is moving up and down is sleeved on longitudinal shifting for longitudinal movement
On dynamic guide rail 5.The inside for vertically moving sleeve is equipped with longitudinal movement sliding block, and longitudinal movement rail 5 is equipped with longitudinal movement sliding slot,
Longitudinal movement sliding block, which can slide up and down, to be mounted in longitudinal movement sliding slot.The vertical drive motor 6 is mounted on longitudinal bracing
On frame 7, the rotary drive output of vertical drive motor 6 is equipped with zigzag tread patterns gear 601, the longitudinal movement rail 5
Side is vertically equipped with zigzag tread patterns rack gear 8, and zigzag tread patterns gear 601 is engaged with zigzag tread patterns rack gear 8.It is detected on the longitudinal direction
Switch 9 and longitudinal lower detection switch 10, are separately positioned on the upper/lower terminal of longitudinal movement rail 5, are respectively used to detect longitudinal branch
Whether support 7 is moved to high-low limit position.
Second stirring system is arranged on the longitudinal bracing frame 7, including rabbling mechanism and cache mechanism, cache mechanism are set
It sets in the upper end of rabbling mechanism, and openable and closable connection.When detection system detects that coating system brushing is uneven, coating
System, which will move down, covers flat reparation to metope again, and at this moment rabbling mechanism stops feed, does not stop being fed work in feeding machanism
Make under state, sand material can be accounted for and is stored in cache mechanism;After metope is covered flat repair by coating system, the sand material of caching is again from caching machine
It squeezes out in structure to coating system.Rabbling mechanism includes stir chamber 11, agitating shaft 12, stirring motor 13 and stirring discharging cut-off machine
Structure.Stir chamber 11 uses relative closure cavity, and stir chamber 11 is connected to by feeding inlet with the material conveying hose;Stir chamber 11
Inside be equipped with stirring discharge port 14 and be connected to the applicator system, stir discharge port 14 using strip, with stir chamber 11
Longitudinal extent is equal, in order to which mortar material is uniformly squeezed out to applicator system;The upper end of stir chamber 11 is equipped with caching charging
Mouth 15, caching feed inlet 15 with the cache mechanism for being connected to.The agitating shaft 12 is rotatably mounted in stir chamber 11,
For carrying out secondary agitation to mortar, to reduce its segregation phenomenon.Multiple stirring rods 16 are equipped at intervals in the axial direction of agitating shaft 12,
Different in size, the three-dimensional multi-faceted stirring with realization to mortar of stirring rod 16.The stirring motor 13 is mounted on stirring
The rotary drive output of the external side of chamber 11, stirring motor 13 is connect with the rotary drive input of agitating shaft 12.It is described
Stirring discharging disabling mechanism is mounted at stirring discharge port 14, it includes discharge cut-off cavity 17, discharging cut-off plate 18, discharging section
Only driving plate 19, discharging cut-off electromagnetic switch 20 and cut-off reset spring 21.Discharging cut-off cavity 17 is arranged in stir chamber 11,
And it is located at the lower section of stirring discharge port 14;The upper end of discharging cut-off cavity 17 is equipped with the object that the cut-off plate 18 that allows to discharge moves up and down
Material cut-off driver slot.Discharging cut-off driving plate 19 is located in discharging cut-off cavity 17, and the lower end with the discharging cut-off plate 18
Connection;The lower end of discharging cut-off driving plate 19 is connect by cut-off reset spring 21 with the lower end of discharging cut-off cavity 17.It is described
Discharging cut-off electromagnetic switch 20 be mounted on discharging cut-off cavity 17 in lower end, discharging cut-off electromagnetic switch 20 movable core with
The discharging cut-off driving plate 19 is correspondingly arranged.When needing to open stirring discharge port 14, discharging cut-off electromagnetic switch 20 is logical
It crosses discharging cut-off driving plate 19 and drives discharging cut-off plate 18 downwards, stirring discharge port 14 is opened;When needs are to stirring discharge port 14
When cut-off, discharging cut-off electromagnetic switch 20 stops working, and discharging cut-off plate 18 is moved up in the case where cut-off reset spring 21 acts on
14 stopping of discharge port will be stirred.Cache mechanism includes caching chamber 101, the gentle storage material extrusion mechanism of caching open-and-close mechanism;
The upper end of the stir chamber 11 is arranged in caching chamber, and the inside for caching chamber is equipped with caching discharge port 29, and caching discharge port 29 is located at
The top of the stirring discharge port 14, is connected to the applicator system;The caching open-and-close mechanism for realizing it is described cache into
The folding of material mouth 15;After caching the closure of feed inlet 15, the caching material extruder structure keeps in object for that will cache in chamber 101
Material is squeezed out by the caching discharge port 29 to coating system.Caching open-and-close mechanism the opening for realizing caching feed inlet 15
It closes, it includes caching folding cavity 22, caching closed plate 23, caching electromagnetic switch 24, caching driving plate 25 and caching closing bullet
Spring 26.The caching folding cavity 22 is arranged in 11 upper head plate of stir chamber, and is located at the one of the caching feed inlet 15
Side.The outboard end of caching folding cavity 22 is equipped with caching folding driver slot, and the caching closed plate 23 passes through caching folding driving
Slot inside and outside mobile can be mounted on caching folding cavity 22, and caching closed plate 23 is located at institute after stretching out outside caching folding cavity 22
State the lower section of caching feed inlet 15.The caching driving plate 25 is located in caching folding cavity 22 and is connected to caching closed plate 23
Inner end, caching driving plate 25 inner end by caching closing spring 26 with caching open and close cavity 22 inner end connect;It is described slow
The inner end that caching folding cavity 22 is arranged in electromagnetic switch 24 is deposited, the movable core and the caching for caching electromagnetic switch 24 drive
Plate 25 is correspondingly arranged.When caching electromagnetic switch 24 does not work, the caching driving plate 25 is acted on by caching closing spring 26, will
Caching closed plate 23, which pushes out, closes caching feed inlet 15;When caching the work of electromagnetic switch 24, attract caching inwardly
Driving plate 25, and then caching closed plate 23 is driven to move inward, caching closed plate 23 is opened feed inlet 15 is cached.Cache object
Material extrusion mechanism includes that caching electric pushrod 27 eases up storage material extrusion board 28, and caching electric pushrod 27 is mounted on the caching chamber
Upper end in 101, caching material extrusion board 28 are mounted on the linear movement power output end of caching electric pushrod 27;Cache object
The lower end of material extrusion board 28 is squeezed out in guide groove by the slide plate caching material capable of sliding back and forth for being mounted on 11 upper end of stir chamber.
When needing to squeeze out the sand material in caching chamber 101, caching open-and-close mechanism closes the caching feed inlet 15 of lower section, caches object
Extrusion board 28 is expected under the drive of caching electric pushrod 27, the other side is moved to from the side in caching chamber 101, by mortar from institute
Caching discharge port 29 is stated to squeeze out to coating system.
The applicator system includes vertical painting mechanism and lateral smearing mechanism, and vertical smearing mechanism is used for secondary agitation system
The mortar of system conveying, which vertically presses, to be applied on metope, and lateral smearing mechanism is used to for the mortar on metope being laterally pressed again,
To ensure that mortar adherency is secured.Vertical smearing mechanism includes vertical painting patter 30, smears support frame 31, smears holddown spring 32,
It smears to adjust bolt 33 and smear and embosses rod 34.The smearing support frame 31 is mounted vertically under the longitudinal bracing frame 7
End, branch, which smears to be equipped with to smear on the inside of the upper end of support frame 31, adjusts guide groove.The vertical upper end for applying patter 30 is using smearing
Angle is fed, its underpart uses planar panel structure;The vertical upper outside for applying patter 30, which is equipped with to smear, adjusts guide rod 301, applies
Smearing adjusting guide rod 301 inside and outside mobile can be mounted in smearing adjusting guide groove.The smearing support frame 31, which is equipped with, to be smeared
Screw hole is adjusted, smearing adjusting bolt 33 is screwed onto smearing and adjusts in screw hole, and inner end is erected by revolving part (such as bearing) with described
It is rotatably connected to the outside for applying patter 30.The holddown spring 32 of smearing is sleeved on the inner end smeared and adjust bolt 33
On, both ends point are connect with the vertical painting patter 30 and smearing support frame 31.The smearing embossing rod 34 is pacified by bracket
Mounted in the lower end for vertically applying patter 30, smears embossing rod 34 and be used for the mortar plane compacting line covered after putting down, to improve wall
Face adhesive ability (is decorated, as brushing clear-water concrete is prepared) for the later period.It is set in the vertical middle part transverse direction for applying patter 30
Have and laterally smear driving window 35, laterally smears driving window 35 and be correspondingly arranged with the lateral smearing mechanism, laterally smear driving window
35 wooden partition up and down, which is equipped with laterally to smear, drives guide groove.The transverse direction smearing mechanism includes laterally smearing 36 He of electric pushrod
Patter 37 is laterally applied, the setting of patter 37 is laterally applied and is laterally smearing in driving window 35, laterally apply the upper and lower ends difference of patter 37
It is slidably disposed in laterally smearing driving guide groove by laterally smearing guide runner.It is described laterally to smear electric pushrod 36
It is mounted on vertical painting patter 30, transversely smears the longitudinal extension setting of driving window 35;Laterally smear electric pushrod 36
Straight line power output end by laterally driven connecting plate with it is described laterally painting patter 37 connect.
Detection system includes detection support frame 38 and flatness detection optoelectronic switch 39 (ultrasonic distance sensor), detection
Support frame 38 is mounted on the vertical lower end for applying patter 30, and is located at the lower section for smearing embossing rod 34;Flatness inspection
Survey optoelectronic switch 39 be equipped with it is multiple, in matrix form side by side be uniformly mounted on detection support frame 38 on.Flatness detection light is established by cable
39 flatnesses smeared for detecting mortar on metope are closed, when a certain flatness detection optoelectronic switch 39 detects and mortar surface
Distance exceed a certain range when, control system control applicator system the region is covered again it is flat.
Control system includes control cabinet, controller (SIEMENS PLC) and manipulation plate, the manipulation plate and controller collection Cheng An
On control cabinet, manipulation plate is equipped with corresponding control button.The signal input part of controller respectively with the manipulation plate, vertical
Upward detection switch 9, longitudinal lower detection switch 10 and flatness detection optoelectronic switch 39 are electrically connected, the signal output of controller
End respectively with the concrete mixer, feeding spiro rod pump, horizontal drive motor 2, vertical drive motor 6, stirring motor 13, delay
It deposits electromagnetic switch 24, caching electric pushrod 27 and laterally smears electric pushrod 36 and be electrically connected.
The method for carrying out metope applying mortar using above-mentioned apparatus, includes the following steps.
S1: horizontal drive motor 2 drives longitudinal movement rail 5 to specified lateral position by transverse shifting frame 3;
S2: unlatching feeding spiro rod is pumped to be fed into stir chamber 11, and the material after agitated axis 12 stirs passes through stir chamber 11
On stirring discharge port 14 enter in the vertical smearing charging angle for applying 30 upper end of patter;
S3: vertical drive motor 6 drives stir chamber 11 and the vertical patter 30 that applies to move up by longitudinal bracing frame 7, object
Material is vertically applied the extruding of patter 30 and covers flat be applied on wall;
S4: when longitudinally upper detection switch 9 detects longitudinal bracing frame 7, the stopping of vertical drive motor 6 is moved up.
Preferably, optoelectronic switch 39 is detected by flatness and detects material smearing planarization in the lower end for vertically applying patter 30.
Preferably, when detecting that flatness is undesirable, feeding spiro rod pump stops feed;Vertical drive motor 6 is anti-
To rotation, drives the vertical patter 30 that applies to move down, out-of-flatness region is covered flat;Out-of-flatness region cover it is flat after, zigzag tread patterns electricity
Machine 6, which rotates forward, continues that longitudinal bracing frame 7 is driven to move up.
Preferably, alternative, (1): feeding spiro rod pump does not stop being fed;Discharging cut-off electromagnetic switch 20 acts,
The stirring discharge port 14 in stir chamber 11 is ended by discharging cut-off plate 18;Meanwhile caching electromagnetic switch 24 and acting, by slow
It deposits closed plate 23 to open the caching feed inlet 15 in stir chamber 11, material, which will temporarily enter, caches intracavitary storage;Meanwhile it is longitudinal
Driving motor 6 rotates backward, and drives the vertical patter 30 that applies to move down, out-of-flatness region is covered flat;
(2): out-of-flatness region cover it is flat after, discharging cut-off electromagnetic switch 20 acts, and discharging cut-off plate 18 will be in stir chamber 11
Stirring discharge port 14 open;It caches electromagnetic switch 24 to act, caches closed plate 23 for the caching feed inlet 15 in stir chamber 11
It closes;Caching electric pushrod 27 drives caching material extrusion board 28 to act, and the material being temporarily stored in caching chamber 101 passes through caching chamber
On caching discharge port 29 enter in the vertical smearing charging angle for applying 30 upper end of patter;Meanwhile the material in stir chamber 11, lead to
The stirring discharge port 14 crossed in stir chamber 11 enters in the vertical smearing charging angle for applying 30 upper end of patter;
(3): vertical drive motor 6 drives longitudinal bracing frame 7 to move up with twice of the speed that rotates forward;It is electric to caching is arrived
Dynamic push rod 27 drives caching material extrusion board 28 to be moved to terminal position, and vertical drive motor 6 restores to Conventional rotary speed.
Preferably, laterally smearing electric pushrod 36 drives the lateral patter 37 that applies to drive in the lateral smearing vertically applied on patter 30
It is moved back and forth in dynamic window 35.
Preferably, line is suppressed to the mortar plane covered after putting down by smearing embossing rod 34 in the vertical lower end for applying patter 30
Road.
Except for the technical features described in the specification, it all is technically known to those skilled in the art.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, based on the technical solution of the present invention, those skilled in the art, which do not need to pay for creative labor, to be done
Various modifications or changes out are still within the scope of the present invention.