CN110283521A - A kind of intumescent flammable substrate surface fireproof coating and preparation method thereof - Google Patents

A kind of intumescent flammable substrate surface fireproof coating and preparation method thereof Download PDF

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Publication number
CN110283521A
CN110283521A CN201910540549.2A CN201910540549A CN110283521A CN 110283521 A CN110283521 A CN 110283521A CN 201910540549 A CN201910540549 A CN 201910540549A CN 110283521 A CN110283521 A CN 110283521A
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CN
China
Prior art keywords
parts
intumescent
substrate surface
fireproof coating
water
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Pending
Application number
CN201910540549.2A
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Chinese (zh)
Inventor
谢海
戴国绪
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Jiangsu Champion Technology Group Co Ltd
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Jiangsu Champion Technology Group Co Ltd
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Priority to CN201910540549.2A priority Critical patent/CN110283521A/en
Publication of CN110283521A publication Critical patent/CN110283521A/en
Priority to PCT/CN2020/090247 priority patent/WO2020253424A1/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/06Unsaturated polyesters having carbon-to-carbon unsaturation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • C09D5/185Intumescent paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/322Ammonium phosphate
    • C08K2003/323Ammonium polyphosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

Abstract

The invention discloses a kind of intumescent flammable substrate surface fireproof coating and preparation method thereof, including 40-50 parts of polyester resin, 25-60 parts of ammonium polyphosphate, 25-60 parts of aluminum trihydrate, 15-25 parts of powdered whiting, 5-20 parts of phosphorus flame retardant, 15-30 parts of silica flour, 5-8 parts of water-reducing agent, 2~8 parts of dispersing agent, 4~15 parts of adhesive and 160-200 parts of water.For aluminum trihydrate (ATH) when encountering high temperature, gas hydrate synthesis vapor can reduce the temperature of initial fire disaster in the study on formula of fireproof paint;Powdered whiting is able to carry out the absorbing and storing of moisture in coating, can form vapor at high temperature, reduces temperature;Ammonium polyphosphate can form carbon-coating on the surface, and it is reacted with coating other compositions, ammonium polyphosphate dehydration after heated forms polyphosphoric acid, the carbonization of polyester resin surface production can be promoted fire-retardant in turn, substrate can be covered by decomposing the phosphorous oxides generated, it influences construction material by oxygen supply, prevents the intensity of a fire from further spreading.

Description

A kind of intumescent flammable substrate surface fireproof coating and preparation method thereof
Technical field
The invention belongs to Surface Engineering field, specifically a kind of intumescent flammable substrate surface fireproof coating and preparation side Method.
Background technique
Currently, fire-fighting fire-proof engineering ever more important, the major accident as caused by building fire is more and more every year, especially It is electrical equipment use and building in art work be mostly combustible material, can be using anti-therefore after completing construction Fiery coating is brushed, and existing fireproof coating is broadly divided into intumescent and non-expansion type, and most popular at present is expansion Type fireproof coating generates expansion in heat combustion process, and thickness is sharply increased to several times even tens times of original coating, And charring layer is formed, outgoing oxygen, heat are separated, main lethal factor is asphyxia, existing fire prevention in fire Coating mostly uses greatly ammonium polyphosphate-pentaerythrite-melamine (APP-PER-MEL) type flame-retardant system, this flame-retardant system Fireproof coating weatherability and water resistance are poor, in use, its fire retardant in the environment or wet environment directly contacted with water Water-soluble, phenomena such as saltouing easily occurs, causes fireproof coating to fail, and in the actual production process of coating, to these three former materials Expect necessary ball milling mixing, leads to energy consumption increase and production hour extends, virtually increase production cost, existing water expansion Fireproof coating charring layer expansion height is low, and preventing fires, the time is short, adhesion property is poor.
Publication number CN106479297A discloses a kind of aeroge Water-borne inflation type refractory coating and preparation method thereof, fire prevention Coating includes following components by weight: 10-50 parts of lotion, 30-70 parts of expansion type flame retardant, and the first 0.1-10 parts of neutralizer, 1-10 parts of plasticizer, 2-20 parts of fluxing agent, the first 0.1-10 parts of dispersing agent, the first 0.1-10 parts of stabilizer, aeroge slurry 5- 20 parts and 5-60 parts of pigments and fillers;Wherein, the lotion is hud typed organosilicon-modified acrylate emulsion and pure-acrylic emulsion Mixture, formula preparation process is complicated, and does not have the function of absorbing moisture between coating and substrate.
Publication number CN105038482A discloses a kind of preparation method of super fire resisting Water-borne inflation type refractory coating, this method It is raw material using acrylonitrile, vinylacetate, acrylic acid-2-ethyl caproite, emulsifier is added, forms pre-emulsion and sulfurous Sour hydrogen sodium is mixed to form the base-material of fireproof coating, obtains mixture after the agitated dispersions such as some auxiliary agents are added according still further to formula, to Polyacrylamide is added in it, and stirring, drying, grinding obtain a kind of super fire resisting Water-borne inflation type refractory coating, this method its in tide Under wet environment, anti-water energy is poor, and internal effective fire retardant compounds are easy to appear decomposition, and the fire-retardant suppression of the combination between flammable substrate Fuel efficiency fruit is poor.
Summary of the invention
The technical problem to be solved by the present invention is in view of the deficiencies of the prior art, provide a kind of intumescent flammable substrate table Face fireproof coating and preparation method, the absorption that Environmental Water is carried out by the way that coarse whiting is arranged in coating are matched when encountering high temperature It closes aluminum trihydrate and decomposes generation vapor, carry out the diffusion of heat, meanwhile, ammonium polyphosphate is formed surface by thermal response and separated, into And extend heat-resistant time.
In order to achieve the above object, the technical solution adopted by the present invention is as follows:
A kind of intumescent flammable substrate surface fireproof coating, including following component by weight: polyester resin 40-50 Part, 25-60 parts of ammonium polyphosphate, 25-60 parts of aluminum trihydrate, 15-25 parts of powdered whiting, 5-20 parts of phosphorus flame retardant, silica flour 15-30 parts, 5-8 parts of water-reducing agent, 2~8 parts of dispersing agent, 4~15 parts of adhesive and 160-200 parts of water.
Specifically, the polyester resin is unsaturated polyester resin, concrete model 7901, S-906, TM302, in 317 Any one.
The phosphorus flame retardant includes any one or more in phosphate, phosphite ester, phosphate and organophosphorated salt Mixture.
The water-reducing agent is polycarboxylic acids dehydragent, preferably II type.
The dispersing agent is ammonium polyacrylate salt dispersing agent.
The adhesive is white glue with vinyl, and concrete model is white glue with vinyl 920A.
The present invention further provides the preparation methods of above-mentioned intumescent flammable substrate surface fireproof coating, including walk as follows It is rapid:
(1) ammonium polyphosphate, aluminum trihydrate, water-reducing agent are mixed, and the water of half is added, be uniformly mixed, formed viscous Thick pre-emulsion;
(2) powdered whiting, silica flour, phosphorus flame retardant are mixed, and remaining water is added, placed after mixing It stirs evenly on magnetic stirrer, then dries, grind into powder;
(3) powder that step (2) obtains is added in the pre-emulsion of step (1), and puts into polyester resin, dispersing agent And adhesive, it stirs evenly to obtain the final product.
Preferably, it in step (1), is stirred using magnetic stirrer, under conditions of revolving speed is 300~400r/min 30~40min is stirred, while whipping process uses heating water bath to 70~80 DEG C.
Viscosity of the gained pre-emulsion at 20 DEG C reaches 5~15Cp.
Preferably, in step (2), the temperature of the drying is 125~130 DEG C, and drying time period is 1.5~2h;It is ground into 20~30 mesh powders.
In use, the fireproof coating, which can according to need, is diluted with water to required concentration, ordinary portland cement is added It 30-50 parts, is mixed, is prepared from mud, and be applied to substrate surface.
The utility model has the advantages that
1, aluminum trihydrate (ATH) is when encountering high temperature in intumescent flammable substrate surface fireproof coating of the present invention, hydrate Vapor is formed, the temperature of initial fire disaster can be reduced.
2, ammonium polyphosphate can also form carbon-coating on the surface in intumescent flammable substrate surface fireproof coating of the present invention, and with The reaction of coating other compositions, ammonium polyphosphate dehydration after heated form polyphosphoric acid, polyester resin surface production can be promoted to be carbonized And then it is fire-retardant, the phosphorous oxides for decomposing generation can cover substrate, influence construction material by oxygen supply, prevent the intensity of a fire Further diffusion.
3, calcium carbonate suction is utilized in coating in powdered whiting in intumescent flammable substrate surface fireproof coating of the present invention Water characteristic is able to carry out the absorbing and storing of moisture, can form vapor at high temperature, reduces temperature.
4, intumescent flammable substrate surface fireproof coating application of the present invention is in engineering plastic surface, in the plastics stage, Carbon is generated, excludes oxycarbide, while can qualified gear air.
Specific embodiment
According to following embodiments, the present invention may be better understood.
Embodiment 1
(1) by 25 parts of ammonium polyphosphate, 25 parts of aluminum trihydrate, 5 parts of PCA II type mixing, and be added 80 parts of water, be placed on On magnetic stirrer, 30min is stirred under conditions of revolving speed is 400r/min, while entirety is put into water-bath, heating water bath arrives 80 DEG C, sticky pre-emulsion is formed, pre-emulsion is that viscosity reaches 5Cp at 20 DEG C;
(2) 15 parts of powdered whiting, 15 parts of silica flour, 5 parts of phosphate are mixed, and 80 parts of water is added, mixing After be placed on magnetic stirrer and stir evenly, speed of agitator 150r/min moves it into baking oven later, dries at 125 DEG C Dry, drying time period 2h is ground into 30 mesh powders;
(3) by the powder in step (2) be added to step (1) acquisition pre-emulsion in, and put into 40 parts of polyester resin, It 8 parts and 6 parts of 20 type of Guangdong Longma manufacturer c-type glue of propylene glycol block polyester (Hai'an petrochemical industry L-64), stirs evenly, obtains coating.
The coating of acquisition is prepared under the technique after condensation, and absorption is able to carry out to the moisture in external environment, and Under high temperature, aluminum trihydrate can be decomposed to form vapor, and absorption avoids moisture from evaporating in powdered whiting, by heat band It walks.
Heating temperature: 150 DEG C -200 DEG C, aluminum trihydrate starts to be dehydrated, and moisture directly forms vapor at high temperature.
In thermal histories, the expansion isolation of ammonium polyphosphate heat is heat-insulated, and ammonium polyphosphate heat generates poly-/more phosphorus after decomposing Acid promotes organic matter surface dewatering to be carbonized, is released CO by thermal decomposition2、NH3Equal gases, these gases are nonflammable, play dilute The oxygen in air is released, to block the supply of oxygen.
It is thermally decomposed by ammonium polyphosphate, reaches that smoke amount is few, does not generate toxic gas, realized outside environment protecting, reduced The lethal factor of fire, fire disaster event, 80% or more people are not scorched to death each time, but moulded in fire Material, the poisonous and harmful gas that the burning of a variety of materials such as electronic component releases is to smoked, death by suffocation.
Embodiment 2
(1) by 60 parts of ammonium polyphosphate, 60 parts of aluminum trihydrate, 8 parts of PCA II type mixing, and be added 100 parts of water, be placed on On magnetic stirrer, 40min is stirred under conditions of revolving speed is 300/min, while entirety is put into water-bath, heating water bath to 70 DEG C, sticky pre-emulsion is formed, pre-emulsion is that viscosity reaches 15Cp at 20 DEG C;
(2) 8 parts of powdered whiting, 30 parts of silica flour, 20 parts of phosphate are mixed, and 100 parts of water is added, mixing After be placed on magnetic stirrer and stir evenly, speed of agitator 280r/min moves it into baking oven later, dries at 130 DEG C Dry, drying time period 1.5h is ground into 20 mesh powders;
(3) by the powder in step (2) be added to step (1) acquisition pre-emulsion in, and put into 50 parts of polyester resin, 8 parts of Si Luoke silok 7117w type dispersing agent and gold ten thousand obtain 15 parts of 2000 type white glue with vinyl, stir evenly, and obtain coating.
With embodiment 1 the difference is that, other than the adjustment of component, embodiment 2 additionally uses the stirring ring of relative low speeds It under border, can preferably be mixed, and by shortening drying time, guarantee powder moisture content at high temperature can be quick It is sintered release vapor.
Embodiment 3
(1) by 30 parts of ammonium polyphosphate, 35 parts of aluminum trihydrate, 6 parts of PCA II type mixing, and be added 90 parts of water, be placed on On magnetic stirrer, 35min is stirred under conditions of revolving speed is 350r/min, while entirety is put into water-bath, heating water bath arrives 75 DEG C, sticky pre-emulsion is formed, pre-emulsion is that viscosity reaches 12Cp at 20 DEG C;
(2) 20 parts of powdered whiting, 18 parts of silica flour, 15 parts of tricresyl phosphate are mixed, and 90 parts of water is added Enter, be placed on magnetic stirrer and stir evenly after mixing, speed of agitator 200r/min moves it into baking oven, 128 later It is dried at DEG C, drying time period 1.7h is ground into 22 mesh powders;
(3) by the powder in step (2) be added to step (1) acquisition pre-emulsion in, and put into 45 parts of polyester resin, It 2 parts and 4 parts of 25 type of Guangdong Longma manufacturer c-type glue of PEG-400/P123 type dispersing agent, stirs evenly, obtains coating.
Compared to embodiment 1, each component that embodiment 3 uses is placed in the middle, and process parameters range is suitable for that preparation process is simple.
Physical and chemical properties test is carried out to above-described embodiment according to national standard:
Obtained test result is as shown in table 1:
Table 1
Fire protecting performance detection:
Wood substrate is taken, the sample of several pieces of 10cm × 10cm is cut, coating made of embodiment 3 is brushed, to certainly After so parching, with the flame inspection of the alcolhol burner of flame height 40mm or so, and start timing, until substrate starts burning is Only, it is measured through multiple checks, a large amount of white cigarette fog vapour occurs in sample burning initial stage, and nigrescence phenomenon occurs in surface, rear white cigarette Mist disappearance, timber is heated to glow, and rear sustained combustion is decomposed, and the fire resistance period of the coating is 70~80min, checks coating foaming feelings Condition, the alveolar layer of coating is with a thickness of 25~40mm, alveolar layer even compact.
The present invention provides the thinking and method of a kind of intumescent flammable substrate surface fireproof coating and preparation method thereof, tools Body realizes that there are many method of the technical solution and approach, the above is only a preferred embodiment of the present invention, it is noted that right For those skilled in the art, without departing from the principle of the present invention, several improvement can also be made And retouching, these modifications and embellishments should also be considered as the scope of protection of the present invention.Each component part being not known in the present embodiment is equal It can be realized with the prior art.

Claims (10)

1. a kind of intumescent flammable substrate surface fireproof coating, which is characterized in that including following component by weight: polyester 40-50 parts of resin, 25-60 parts of ammonium polyphosphate, 25-60 parts of aluminum trihydrate, 15-25 parts of powdered whiting, phosphorus flame retardant 5-20 Part, 15-30 parts of silica flour, 5-8 parts of water-reducing agent, 2~8 parts of dispersing agent, 4~15 parts of adhesive and 160-200 parts of water.
2. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the polyester resin is Unsaturated polyester resin, concrete model 7901, S-906, TM302, any one in 317.
3. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the phosphorus flame retardant Including the mixture of any one or more in phosphate, phosphite ester, phosphate and organophosphorated salt.
4. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the water-reducing agent is poly- Carboxylic acid type water reducing agent.
5. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the dispersing agent is poly- Ammonium acrylate salt dispersing agent.
6. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the adhesive is white Latex.
7. the preparation method of intumescent flammable substrate surface fireproof coating described in claim 1, which is characterized in that including walking as follows It is rapid:
(1) ammonium polyphosphate, aluminum trihydrate, water-reducing agent are mixed, and the water of half is added, be uniformly mixed, formed sticky Pre-emulsion;
(2) powdered whiting, silica flour, phosphorus flame retardant are mixed, and remaining water is added, magnetic is placed on after mixing It stirs evenly on power blender, then dries, grind into powder;
(3) powder that step (2) obtains is added in the pre-emulsion of step (1), and puts into polyester resin, dispersing agent and glue Glutinous agent, stirs evenly to obtain the final product.
8. the preparation method of intumescent flammable substrate surface fireproof coating according to claim 7, which is characterized in that step (1) it in, is stirred using magnetic stirrer, 30~40min is stirred under conditions of revolving speed is 300~400r/min, simultaneously Whipping process is using heating water bath to 70~80 DEG C.
9. the preparation method of intumescent flammable substrate surface fireproof coating according to claim 7, which is characterized in that step (1) in, viscosity of the pre-emulsion at 20 DEG C reaches 5~15Cp.
10. the preparation method of intumescent flammable substrate surface fireproof coating according to claim 7, which is characterized in that step (2) in, the temperature of the drying is 125~130 DEG C, and drying time period is 1.5~2h;It is ground into 20~30 mesh powders.
CN201910540549.2A 2019-06-21 2019-06-21 A kind of intumescent flammable substrate surface fireproof coating and preparation method thereof Pending CN110283521A (en)

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CN201910540549.2A CN110283521A (en) 2019-06-21 2019-06-21 A kind of intumescent flammable substrate surface fireproof coating and preparation method thereof
PCT/CN2020/090247 WO2020253424A1 (en) 2019-06-21 2020-05-14 Intumescent fireproof coating for flammable substrate surface and preparation method therefor

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Cited By (1)

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WO2020253424A1 (en) * 2019-06-21 2020-12-24 江苏冠军科技集团股份有限公司 Intumescent fireproof coating for flammable substrate surface and preparation method therefor

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CN102898930A (en) * 2012-09-21 2013-01-30 信和新材料股份有限公司 Hydrocarbon flame resistant intumescent coating and preparation method thereof
CN103709899A (en) * 2013-12-20 2014-04-09 中国海洋石油总公司 Fire retardant coating for steel structure surface of nuclear power plant
CN107267006A (en) * 2016-04-08 2017-10-20 南京唯才新能源科技有限公司 A kind of aeroge water-borne heat-insulating fireproof coating and preparation method thereof
CN109414944A (en) * 2016-09-09 2019-03-01 惠普发展公司,有限责任合伙企业 Cloth print medium

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020253424A1 (en) * 2019-06-21 2020-12-24 江苏冠军科技集团股份有限公司 Intumescent fireproof coating for flammable substrate surface and preparation method therefor

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