CN110283521A - A kind of intumescent flammable substrate surface fireproof coating and preparation method thereof - Google Patents
A kind of intumescent flammable substrate surface fireproof coating and preparation method thereof Download PDFInfo
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- CN110283521A CN110283521A CN201910540549.2A CN201910540549A CN110283521A CN 110283521 A CN110283521 A CN 110283521A CN 201910540549 A CN201910540549 A CN 201910540549A CN 110283521 A CN110283521 A CN 110283521A
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- parts
- intumescent
- substrate surface
- fireproof coating
- water
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- 239000011248 coating agent Substances 0.000 title claims abstract description 53
- 238000000576 coating method Methods 0.000 title claims abstract description 53
- 239000000758 substrate Substances 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000004114 Ammonium polyphosphate Substances 0.000 claims abstract description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims abstract description 16
- 229920001276 ammonium polyphosphate Polymers 0.000 claims abstract description 16
- 239000003063 flame retardant Substances 0.000 claims abstract description 15
- RREGISFBPQOLTM-UHFFFAOYSA-N alumane;trihydrate Chemical compound O.O.O.[AlH3] RREGISFBPQOLTM-UHFFFAOYSA-N 0.000 claims abstract description 13
- 241000276489 Merlangius merlangus Species 0.000 claims abstract description 12
- 239000002270 dispersing agent Substances 0.000 claims abstract description 12
- 229920001225 polyester resin Polymers 0.000 claims abstract description 11
- 239000004645 polyester resin Substances 0.000 claims abstract description 11
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 10
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 8
- 235000013312 flour Nutrition 0.000 claims abstract description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 8
- 239000011574 phosphorus Substances 0.000 claims abstract description 8
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 8
- 239000000853 adhesive Substances 0.000 claims abstract description 6
- 230000001070 adhesive effect Effects 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 239000000839 emulsion Substances 0.000 claims description 18
- 239000000843 powder Substances 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 229910019142 PO4 Inorganic materials 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 6
- 239000010452 phosphate Substances 0.000 claims description 6
- 239000008236 heating water Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 239000012467 final product Substances 0.000 claims description 2
- 150000008301 phosphite esters Chemical class 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 2
- WPKYZIPODULRBM-UHFFFAOYSA-N azane;prop-2-enoic acid Chemical compound N.OC(=O)C=C WPKYZIPODULRBM-UHFFFAOYSA-N 0.000 claims 1
- 150000001735 carboxylic acids Chemical class 0.000 claims 1
- 239000004816 latex Substances 0.000 claims 1
- 229920000126 latex Polymers 0.000 claims 1
- 229920005989 resin Polymers 0.000 claims 1
- 239000011347 resin Substances 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 229910052760 oxygen Inorganic materials 0.000 abstract description 5
- 239000001301 oxygen Substances 0.000 abstract description 5
- 239000004035 construction material Substances 0.000 abstract description 2
- 230000018044 dehydration Effects 0.000 abstract description 2
- 238000006297 dehydration reaction Methods 0.000 abstract description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 abstract description 2
- 229920000137 polyphosphoric acid Polymers 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000003763 carbonization Methods 0.000 abstract 1
- NMJORVOYSJLJGU-UHFFFAOYSA-N methane clathrate Chemical compound C.C.C.C.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O NMJORVOYSJLJGU-UHFFFAOYSA-N 0.000 abstract 1
- 239000003973 paint Substances 0.000 abstract 1
- 238000003892 spreading Methods 0.000 abstract 1
- 238000003786 synthesis reaction Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 206010003497 Asphyxia Diseases 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 231100000518 lethal Toxicity 0.000 description 2
- 230000001665 lethal effect Effects 0.000 description 2
- 239000006210 lotion Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229920002565 Polyethylene Glycol 400 Polymers 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000011833 salt mixture Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 229940117958 vinyl acetate Drugs 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
- C09D167/06—Unsaturated polyesters having carbon-to-carbon unsaturation
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
- C09D5/185—Intumescent paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/322—Ammonium phosphate
- C08K2003/323—Ammonium polyphosphate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
Abstract
The invention discloses a kind of intumescent flammable substrate surface fireproof coating and preparation method thereof, including 40-50 parts of polyester resin, 25-60 parts of ammonium polyphosphate, 25-60 parts of aluminum trihydrate, 15-25 parts of powdered whiting, 5-20 parts of phosphorus flame retardant, 15-30 parts of silica flour, 5-8 parts of water-reducing agent, 2~8 parts of dispersing agent, 4~15 parts of adhesive and 160-200 parts of water.For aluminum trihydrate (ATH) when encountering high temperature, gas hydrate synthesis vapor can reduce the temperature of initial fire disaster in the study on formula of fireproof paint;Powdered whiting is able to carry out the absorbing and storing of moisture in coating, can form vapor at high temperature, reduces temperature;Ammonium polyphosphate can form carbon-coating on the surface, and it is reacted with coating other compositions, ammonium polyphosphate dehydration after heated forms polyphosphoric acid, the carbonization of polyester resin surface production can be promoted fire-retardant in turn, substrate can be covered by decomposing the phosphorous oxides generated, it influences construction material by oxygen supply, prevents the intensity of a fire from further spreading.
Description
Technical field
The invention belongs to Surface Engineering field, specifically a kind of intumescent flammable substrate surface fireproof coating and preparation side
Method.
Background technique
Currently, fire-fighting fire-proof engineering ever more important, the major accident as caused by building fire is more and more every year, especially
It is electrical equipment use and building in art work be mostly combustible material, can be using anti-therefore after completing construction
Fiery coating is brushed, and existing fireproof coating is broadly divided into intumescent and non-expansion type, and most popular at present is expansion
Type fireproof coating generates expansion in heat combustion process, and thickness is sharply increased to several times even tens times of original coating,
And charring layer is formed, outgoing oxygen, heat are separated, main lethal factor is asphyxia, existing fire prevention in fire
Coating mostly uses greatly ammonium polyphosphate-pentaerythrite-melamine (APP-PER-MEL) type flame-retardant system, this flame-retardant system
Fireproof coating weatherability and water resistance are poor, in use, its fire retardant in the environment or wet environment directly contacted with water
Water-soluble, phenomena such as saltouing easily occurs, causes fireproof coating to fail, and in the actual production process of coating, to these three former materials
Expect necessary ball milling mixing, leads to energy consumption increase and production hour extends, virtually increase production cost, existing water expansion
Fireproof coating charring layer expansion height is low, and preventing fires, the time is short, adhesion property is poor.
Publication number CN106479297A discloses a kind of aeroge Water-borne inflation type refractory coating and preparation method thereof, fire prevention
Coating includes following components by weight: 10-50 parts of lotion, 30-70 parts of expansion type flame retardant, and the first 0.1-10 parts of neutralizer,
1-10 parts of plasticizer, 2-20 parts of fluxing agent, the first 0.1-10 parts of dispersing agent, the first 0.1-10 parts of stabilizer, aeroge slurry 5-
20 parts and 5-60 parts of pigments and fillers;Wherein, the lotion is hud typed organosilicon-modified acrylate emulsion and pure-acrylic emulsion
Mixture, formula preparation process is complicated, and does not have the function of absorbing moisture between coating and substrate.
Publication number CN105038482A discloses a kind of preparation method of super fire resisting Water-borne inflation type refractory coating, this method
It is raw material using acrylonitrile, vinylacetate, acrylic acid-2-ethyl caproite, emulsifier is added, forms pre-emulsion and sulfurous
Sour hydrogen sodium is mixed to form the base-material of fireproof coating, obtains mixture after the agitated dispersions such as some auxiliary agents are added according still further to formula, to
Polyacrylamide is added in it, and stirring, drying, grinding obtain a kind of super fire resisting Water-borne inflation type refractory coating, this method its in tide
Under wet environment, anti-water energy is poor, and internal effective fire retardant compounds are easy to appear decomposition, and the fire-retardant suppression of the combination between flammable substrate
Fuel efficiency fruit is poor.
Summary of the invention
The technical problem to be solved by the present invention is in view of the deficiencies of the prior art, provide a kind of intumescent flammable substrate table
Face fireproof coating and preparation method, the absorption that Environmental Water is carried out by the way that coarse whiting is arranged in coating are matched when encountering high temperature
It closes aluminum trihydrate and decomposes generation vapor, carry out the diffusion of heat, meanwhile, ammonium polyphosphate is formed surface by thermal response and separated, into
And extend heat-resistant time.
In order to achieve the above object, the technical solution adopted by the present invention is as follows:
A kind of intumescent flammable substrate surface fireproof coating, including following component by weight: polyester resin 40-50
Part, 25-60 parts of ammonium polyphosphate, 25-60 parts of aluminum trihydrate, 15-25 parts of powdered whiting, 5-20 parts of phosphorus flame retardant, silica flour
15-30 parts, 5-8 parts of water-reducing agent, 2~8 parts of dispersing agent, 4~15 parts of adhesive and 160-200 parts of water.
Specifically, the polyester resin is unsaturated polyester resin, concrete model 7901, S-906, TM302, in 317
Any one.
The phosphorus flame retardant includes any one or more in phosphate, phosphite ester, phosphate and organophosphorated salt
Mixture.
The water-reducing agent is polycarboxylic acids dehydragent, preferably II type.
The dispersing agent is ammonium polyacrylate salt dispersing agent.
The adhesive is white glue with vinyl, and concrete model is white glue with vinyl 920A.
The present invention further provides the preparation methods of above-mentioned intumescent flammable substrate surface fireproof coating, including walk as follows
It is rapid:
(1) ammonium polyphosphate, aluminum trihydrate, water-reducing agent are mixed, and the water of half is added, be uniformly mixed, formed viscous
Thick pre-emulsion;
(2) powdered whiting, silica flour, phosphorus flame retardant are mixed, and remaining water is added, placed after mixing
It stirs evenly on magnetic stirrer, then dries, grind into powder;
(3) powder that step (2) obtains is added in the pre-emulsion of step (1), and puts into polyester resin, dispersing agent
And adhesive, it stirs evenly to obtain the final product.
Preferably, it in step (1), is stirred using magnetic stirrer, under conditions of revolving speed is 300~400r/min
30~40min is stirred, while whipping process uses heating water bath to 70~80 DEG C.
Viscosity of the gained pre-emulsion at 20 DEG C reaches 5~15Cp.
Preferably, in step (2), the temperature of the drying is 125~130 DEG C, and drying time period is 1.5~2h;It is ground into
20~30 mesh powders.
In use, the fireproof coating, which can according to need, is diluted with water to required concentration, ordinary portland cement is added
It 30-50 parts, is mixed, is prepared from mud, and be applied to substrate surface.
The utility model has the advantages that
1, aluminum trihydrate (ATH) is when encountering high temperature in intumescent flammable substrate surface fireproof coating of the present invention, hydrate
Vapor is formed, the temperature of initial fire disaster can be reduced.
2, ammonium polyphosphate can also form carbon-coating on the surface in intumescent flammable substrate surface fireproof coating of the present invention, and with
The reaction of coating other compositions, ammonium polyphosphate dehydration after heated form polyphosphoric acid, polyester resin surface production can be promoted to be carbonized
And then it is fire-retardant, the phosphorous oxides for decomposing generation can cover substrate, influence construction material by oxygen supply, prevent the intensity of a fire
Further diffusion.
3, calcium carbonate suction is utilized in coating in powdered whiting in intumescent flammable substrate surface fireproof coating of the present invention
Water characteristic is able to carry out the absorbing and storing of moisture, can form vapor at high temperature, reduces temperature.
4, intumescent flammable substrate surface fireproof coating application of the present invention is in engineering plastic surface, in the plastics stage,
Carbon is generated, excludes oxycarbide, while can qualified gear air.
Specific embodiment
According to following embodiments, the present invention may be better understood.
Embodiment 1
(1) by 25 parts of ammonium polyphosphate, 25 parts of aluminum trihydrate, 5 parts of PCA II type mixing, and be added 80 parts of water, be placed on
On magnetic stirrer, 30min is stirred under conditions of revolving speed is 400r/min, while entirety is put into water-bath, heating water bath arrives
80 DEG C, sticky pre-emulsion is formed, pre-emulsion is that viscosity reaches 5Cp at 20 DEG C;
(2) 15 parts of powdered whiting, 15 parts of silica flour, 5 parts of phosphate are mixed, and 80 parts of water is added, mixing
After be placed on magnetic stirrer and stir evenly, speed of agitator 150r/min moves it into baking oven later, dries at 125 DEG C
Dry, drying time period 2h is ground into 30 mesh powders;
(3) by the powder in step (2) be added to step (1) acquisition pre-emulsion in, and put into 40 parts of polyester resin,
It 8 parts and 6 parts of 20 type of Guangdong Longma manufacturer c-type glue of propylene glycol block polyester (Hai'an petrochemical industry L-64), stirs evenly, obtains coating.
The coating of acquisition is prepared under the technique after condensation, and absorption is able to carry out to the moisture in external environment, and
Under high temperature, aluminum trihydrate can be decomposed to form vapor, and absorption avoids moisture from evaporating in powdered whiting, by heat band
It walks.
Heating temperature: 150 DEG C -200 DEG C, aluminum trihydrate starts to be dehydrated, and moisture directly forms vapor at high temperature.
In thermal histories, the expansion isolation of ammonium polyphosphate heat is heat-insulated, and ammonium polyphosphate heat generates poly-/more phosphorus after decomposing
Acid promotes organic matter surface dewatering to be carbonized, is released CO by thermal decomposition2、NH3Equal gases, these gases are nonflammable, play dilute
The oxygen in air is released, to block the supply of oxygen.
It is thermally decomposed by ammonium polyphosphate, reaches that smoke amount is few, does not generate toxic gas, realized outside environment protecting, reduced
The lethal factor of fire, fire disaster event, 80% or more people are not scorched to death each time, but moulded in fire
Material, the poisonous and harmful gas that the burning of a variety of materials such as electronic component releases is to smoked, death by suffocation.
Embodiment 2
(1) by 60 parts of ammonium polyphosphate, 60 parts of aluminum trihydrate, 8 parts of PCA II type mixing, and be added 100 parts of water, be placed on
On magnetic stirrer, 40min is stirred under conditions of revolving speed is 300/min, while entirety is put into water-bath, heating water bath to 70
DEG C, sticky pre-emulsion is formed, pre-emulsion is that viscosity reaches 15Cp at 20 DEG C;
(2) 8 parts of powdered whiting, 30 parts of silica flour, 20 parts of phosphate are mixed, and 100 parts of water is added, mixing
After be placed on magnetic stirrer and stir evenly, speed of agitator 280r/min moves it into baking oven later, dries at 130 DEG C
Dry, drying time period 1.5h is ground into 20 mesh powders;
(3) by the powder in step (2) be added to step (1) acquisition pre-emulsion in, and put into 50 parts of polyester resin,
8 parts of Si Luoke silok 7117w type dispersing agent and gold ten thousand obtain 15 parts of 2000 type white glue with vinyl, stir evenly, and obtain coating.
With embodiment 1 the difference is that, other than the adjustment of component, embodiment 2 additionally uses the stirring ring of relative low speeds
It under border, can preferably be mixed, and by shortening drying time, guarantee powder moisture content at high temperature can be quick
It is sintered release vapor.
Embodiment 3
(1) by 30 parts of ammonium polyphosphate, 35 parts of aluminum trihydrate, 6 parts of PCA II type mixing, and be added 90 parts of water, be placed on
On magnetic stirrer, 35min is stirred under conditions of revolving speed is 350r/min, while entirety is put into water-bath, heating water bath arrives
75 DEG C, sticky pre-emulsion is formed, pre-emulsion is that viscosity reaches 12Cp at 20 DEG C;
(2) 20 parts of powdered whiting, 18 parts of silica flour, 15 parts of tricresyl phosphate are mixed, and 90 parts of water is added
Enter, be placed on magnetic stirrer and stir evenly after mixing, speed of agitator 200r/min moves it into baking oven, 128 later
It is dried at DEG C, drying time period 1.7h is ground into 22 mesh powders;
(3) by the powder in step (2) be added to step (1) acquisition pre-emulsion in, and put into 45 parts of polyester resin,
It 2 parts and 4 parts of 25 type of Guangdong Longma manufacturer c-type glue of PEG-400/P123 type dispersing agent, stirs evenly, obtains coating.
Compared to embodiment 1, each component that embodiment 3 uses is placed in the middle, and process parameters range is suitable for that preparation process is simple.
Physical and chemical properties test is carried out to above-described embodiment according to national standard:
Obtained test result is as shown in table 1:
Table 1
Fire protecting performance detection:
Wood substrate is taken, the sample of several pieces of 10cm × 10cm is cut, coating made of embodiment 3 is brushed, to certainly
After so parching, with the flame inspection of the alcolhol burner of flame height 40mm or so, and start timing, until substrate starts burning is
Only, it is measured through multiple checks, a large amount of white cigarette fog vapour occurs in sample burning initial stage, and nigrescence phenomenon occurs in surface, rear white cigarette
Mist disappearance, timber is heated to glow, and rear sustained combustion is decomposed, and the fire resistance period of the coating is 70~80min, checks coating foaming feelings
Condition, the alveolar layer of coating is with a thickness of 25~40mm, alveolar layer even compact.
The present invention provides the thinking and method of a kind of intumescent flammable substrate surface fireproof coating and preparation method thereof, tools
Body realizes that there are many method of the technical solution and approach, the above is only a preferred embodiment of the present invention, it is noted that right
For those skilled in the art, without departing from the principle of the present invention, several improvement can also be made
And retouching, these modifications and embellishments should also be considered as the scope of protection of the present invention.Each component part being not known in the present embodiment is equal
It can be realized with the prior art.
Claims (10)
1. a kind of intumescent flammable substrate surface fireproof coating, which is characterized in that including following component by weight: polyester
40-50 parts of resin, 25-60 parts of ammonium polyphosphate, 25-60 parts of aluminum trihydrate, 15-25 parts of powdered whiting, phosphorus flame retardant 5-20
Part, 15-30 parts of silica flour, 5-8 parts of water-reducing agent, 2~8 parts of dispersing agent, 4~15 parts of adhesive and 160-200 parts of water.
2. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the polyester resin is
Unsaturated polyester resin, concrete model 7901, S-906, TM302, any one in 317.
3. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the phosphorus flame retardant
Including the mixture of any one or more in phosphate, phosphite ester, phosphate and organophosphorated salt.
4. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the water-reducing agent is poly-
Carboxylic acid type water reducing agent.
5. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the dispersing agent is poly-
Ammonium acrylate salt dispersing agent.
6. intumescent flammable substrate surface fireproof coating according to claim 1, which is characterized in that the adhesive is white
Latex.
7. the preparation method of intumescent flammable substrate surface fireproof coating described in claim 1, which is characterized in that including walking as follows
It is rapid:
(1) ammonium polyphosphate, aluminum trihydrate, water-reducing agent are mixed, and the water of half is added, be uniformly mixed, formed sticky
Pre-emulsion;
(2) powdered whiting, silica flour, phosphorus flame retardant are mixed, and remaining water is added, magnetic is placed on after mixing
It stirs evenly on power blender, then dries, grind into powder;
(3) powder that step (2) obtains is added in the pre-emulsion of step (1), and puts into polyester resin, dispersing agent and glue
Glutinous agent, stirs evenly to obtain the final product.
8. the preparation method of intumescent flammable substrate surface fireproof coating according to claim 7, which is characterized in that step
(1) it in, is stirred using magnetic stirrer, 30~40min is stirred under conditions of revolving speed is 300~400r/min, simultaneously
Whipping process is using heating water bath to 70~80 DEG C.
9. the preparation method of intumescent flammable substrate surface fireproof coating according to claim 7, which is characterized in that step
(1) in, viscosity of the pre-emulsion at 20 DEG C reaches 5~15Cp.
10. the preparation method of intumescent flammable substrate surface fireproof coating according to claim 7, which is characterized in that step
(2) in, the temperature of the drying is 125~130 DEG C, and drying time period is 1.5~2h;It is ground into 20~30 mesh powders.
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WO2020253424A1 (en) * | 2019-06-21 | 2020-12-24 | 江苏冠军科技集团股份有限公司 | Intumescent fireproof coating for flammable substrate surface and preparation method therefor |
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CN102898930A (en) * | 2012-09-21 | 2013-01-30 | 信和新材料股份有限公司 | Hydrocarbon flame resistant intumescent coating and preparation method thereof |
CN103709899A (en) * | 2013-12-20 | 2014-04-09 | 中国海洋石油总公司 | Fire retardant coating for steel structure surface of nuclear power plant |
CN107267006A (en) * | 2016-04-08 | 2017-10-20 | 南京唯才新能源科技有限公司 | A kind of aeroge water-borne heat-insulating fireproof coating and preparation method thereof |
CN109414944A (en) * | 2016-09-09 | 2019-03-01 | 惠普发展公司,有限责任合伙企业 | Cloth print medium |
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CN105238221A (en) * | 2015-11-13 | 2016-01-13 | 海洋化工研究院有限公司 | Flexible epoxy intumescence fire-retardant coating and preparation method thereof |
CN110283521A (en) * | 2019-06-21 | 2019-09-27 | 江苏冠军科技集团股份有限公司 | A kind of intumescent flammable substrate surface fireproof coating and preparation method thereof |
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CN102898930A (en) * | 2012-09-21 | 2013-01-30 | 信和新材料股份有限公司 | Hydrocarbon flame resistant intumescent coating and preparation method thereof |
CN103709899A (en) * | 2013-12-20 | 2014-04-09 | 中国海洋石油总公司 | Fire retardant coating for steel structure surface of nuclear power plant |
CN107267006A (en) * | 2016-04-08 | 2017-10-20 | 南京唯才新能源科技有限公司 | A kind of aeroge water-borne heat-insulating fireproof coating and preparation method thereof |
CN109414944A (en) * | 2016-09-09 | 2019-03-01 | 惠普发展公司,有限责任合伙企业 | Cloth print medium |
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WO2020253424A1 (en) * | 2019-06-21 | 2020-12-24 | 江苏冠军科技集团股份有限公司 | Intumescent fireproof coating for flammable substrate surface and preparation method therefor |
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