CN110281548B - Die and method for manufacturing wind generating set blade web - Google Patents

Die and method for manufacturing wind generating set blade web Download PDF

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Publication number
CN110281548B
CN110281548B CN201810224656.XA CN201810224656A CN110281548B CN 110281548 B CN110281548 B CN 110281548B CN 201810224656 A CN201810224656 A CN 201810224656A CN 110281548 B CN110281548 B CN 110281548B
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China
Prior art keywords
baffle
web
plate
shutter
flanging
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CN201810224656.XA
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Chinese (zh)
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CN110281548A (en
Inventor
朱加凯
肖智龙
陈威
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Jiangsu Goldwind Science and Technology Co Ltd
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Jiangsu Goldwind Science and Technology Co Ltd
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Priority to CN201810224656.XA priority Critical patent/CN110281548B/en
Publication of CN110281548A publication Critical patent/CN110281548A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/36Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and impregnating by casting, e.g. vacuum casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/545Perforating, cutting or machining during or after moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082Blades, e.g. for helicopters
    • B29L2031/085Wind turbine blades

Abstract

The invention provides a die and a method for manufacturing a wind generating set blade web. The mould for manufacturing the wind generating set blade web plate comprises: a mold face plate; the flanging baffle is arranged on two sides of the die panel along the width direction, and comprises a first baffle fixed on the die panel and a second baffle rotatably or detachably mounted on the upper portion of the first baffle. The invention is beneficial to reducing the transfer of the web plate, saving the operation time, improving the production efficiency and the operation safety, and ensuring the flanging quality of the cutting web plate so as to improve the product quality.

Description

Die and method for manufacturing wind generating set blade web
Technical Field
The invention relates to the technical field of blades, in particular to a die and a method for manufacturing a wind generating set blade web.
Background
At present, the wind generating set blade web is generally manufactured by adopting a vacuum infusion process. After vacuum infusion and curing molding are completed on a blade web mold, demolding the web molding piece by using a traveling crane; secondly, transferring and storing the web plate forming part on a fixing support of a cutting tool by using a travelling crane, drawing lines on a flanging of the web plate forming part and cutting to obtain a web plate with a preset flanging length; and finally, turning the web plates by using the travelling crane again to enable the web plates to be in a vertical state so as to put the web plates into the pairing support, pairing and connecting the two web plates, and storing the two web plates on the pairing support for later use.
Therefore, in the existing production process of the wind generating set blade web, the web formed part needs to be transported twice by a travelling crane and then placed on the following three devices in sequence: the die, the cutting tool and the assembling bracket are arranged, so that the existing method for manufacturing the blade web of the wind generating set prolongs the transfer path of the blade web forming part, increases the occupied space of equipment, prolongs the operation time of the web and causes low production efficiency. In addition, in the process of transporting the blade web formed part, the blade web formed part and the carrying personnel are possibly damaged, so that the product quality and the operation safety are reduced.
Therefore, a method for producing a wind generating set blade web capable of improving production efficiency, product quality and operation safety is needed.
Disclosure of Invention
The invention provides a die and a method for manufacturing a wind generating set blade web.
According to an aspect of the invention, there is provided a mould for manufacturing a wind turbine blade web, the mould comprising: a mold face plate; the flanging baffle is arranged on two sides of the die panel along the width direction, and comprises a first baffle fixed on the die panel and a second baffle rotatably or detachably mounted on the upper portion of the first baffle.
According to an exemplary embodiment of the present invention, the cuff baffle may further comprise a stop such that the second baffle is coplanar with the inner surface of the first baffle to ensure that the profile of the blade web cuff conforms to production requirements.
According to an exemplary embodiment of the present invention, the stopper may be a protrusion plate protruding upward from an inner side portion of the upper end of the first shutter, and the second shutter may be formed with a recess corresponding to the protrusion plate.
According to an exemplary embodiment of the invention, the turn-up flap may further comprise a locking member for locking the first flap and the second flap to ensure that the blade web turn-up profile meets production requirements.
According to an exemplary embodiment of the present invention, the locking member may include: an aperture disposed on an outer surface of one of the first baffle and the second baffle; a guide rail provided on an outer surface of the other of the first and second shutters in correspondence with the hole; a pin that moves on the guide rail to be insertable into and withdrawable from the hole.
According to an exemplary embodiment of the present invention, the head of the pin may be formed with an inclined guide surface, which is a wavy surface or a rough surface, to increase friction between the head of the pin and the hole, to prevent the pin from slipping out of the hole, thereby increasing locking strength.
According to an exemplary embodiment of the present invention, the locking member may further include: a pressure plate secured to an outer surface of the other of the first baffle and the second baffle; and one end of the spring is fixed on the lower surface of the pressure plate, and the other end of the spring is connected to the upper end of the pin, so that the pin is prevented from falling.
According to an exemplary embodiment of the present invention, the locking member may include: screw holes formed in outer surfaces of the first and second baffles, respectively; the locking plate is provided with a mounting hole corresponding to the screw hole, and a fastening piece penetrates through the mounting hole and is screwed into or out of the screw hole.
According to an exemplary embodiment of the present invention, the locking member may be a snap provided on outer surfaces of the first and second shutter plates. Specifically, the locking member may include: a snap receiver disposed on an outer surface of one of the first baffle and the second baffle; a catch disposed on an outer surface of the other of the first and second baffles to be snappable into or disengageable from the catch receiver.
According to an exemplary embodiment of the present invention, the locking member may include: magnets respectively arranged on the outer surfaces of the first baffle plate and the second baffle plate; and the magnetic plate is adsorbed on the outer surfaces of the first baffle and the second baffle through the magnetic force of the magnet.
According to an exemplary embodiment of the invention, the second baffle may be a plurality of baffles connected end to end along the length of the web profile.
According to the exemplary embodiment of the invention, the head-tail contact surfaces of two adjacent second baffle plates are in complementary L shapes when viewed from top to bottom.
According to another aspect of the invention, there is provided a method for manufacturing a wind turbine blade web, the method comprising: rotating or mounting the second baffle of the flanging baffle of the die to be coplanar with the first baffle; paving a web forming material on the die panel and the flanging baffle; vacuum infusion and curing molding are adopted to obtain a web plate molding part; rotating or detaching the second baffle plate to expose the part to be cut of the web forming piece; and cutting the part to be cut of the web forming piece to obtain the blade web.
According to an exemplary embodiment of the present invention, the method may further include: before web forming materials are laid on the die panel and the flanging baffle, a rough surface film is laid on the flanging baffle so as to enable the rough surface film to exceed the upper end of the second baffle; and after the web forming material is laid, turning the part of the rough surface film, which exceeds the upper end of the second baffle, back into the flanging baffle so as to cover part of the web forming material.
The die and the production method for manufacturing the wind generating set blade web plate are beneficial to reducing the transfer of the web plate and saving the operation time so as to improve the production efficiency and the operation safety, and are beneficial to ensuring the flanging quality of the cutting web plate so as to improve the product quality.
Drawings
The above and other features and advantages of the present invention will become more apparent from the following detailed description of exemplary embodiments thereof, taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a schematic structural view of a mold for manufacturing a wind turbine blade web according to an exemplary embodiment of the present invention;
FIG. 2 is an enlarged view of section A of FIG. 1, wherein FIG. 2 shows a turn-up flap of a mold for manufacturing a wind turbine blade web in a first state;
FIG. 3 is a turn-up flap in a second state showing a mold for manufacturing a wind turbine blade web;
FIG. 4 is a diagram of a turn-up fence including stops for a mold for manufacturing a wind turbine blade web according to an exemplary embodiment of the present invention;
fig. 5 is a diagram of a turn-up fence including a stopper and a locking portion of a mold for manufacturing a wind turbine blade web according to an exemplary embodiment of the present invention;
FIGS. 6 and 7 are schematic views of the pin and rail in the locking member of the turnup flap of FIG. 5;
FIG. 8 is a flow chart illustrating a method for manufacturing a wind turbine blade web according to an exemplary embodiment of the present invention;
FIG. 9 is a schematic diagram illustrating particular operations of the method for manufacturing a wind turbine blade web of FIG. 8;
FIG. 10 is an enlarged fragmentary view of FIG. 9;
FIG. 11 is a schematic diagram showing a cutting operation performed on a portion to be cut of a web flange by placing a cutter on a cutter support.
Description of reference numerals:
10: a first baffle plate; 11: a second baffle; 12: a mold face plate; 13: a flanging baffle plate; 14: a panel bracket; 15: a heating and insulating layer; 20: a first cloth layer; 20': a second cloth layer; 21: a rough mask; 22: a core material; 23: an auxiliary perfusion layer; 24: a vacuum film; 25: a rubber guide tube; 26: sealing the adhesive tape; 30: a recess; 31: a protrusion; 40: a pin; 41: an aperture; 42: a handle; 43: a spring; 44: pressing a plate; 45: a guide rail; 50: flanging the web plate; 51: a cutter; 52: a saw blade; 53: a cutter bracket.
Detailed Description
Embodiments of the present invention will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown.
Hereinafter, a mold and a method for manufacturing a wind turbine blade web according to an exemplary embodiment of the present invention will be described in detail with reference to fig. 1 to 11. However, the application range of the embodiment of the invention is not limited to the web of the wind generating set blade, and the technical scheme of the invention can also be applied to the manufacture of the web used in other devices.
Referring to fig. 1, a mold for manufacturing a wind turbine blade web according to an exemplary embodiment of the present invention includes: a mold panel 12 and turnup flaps 13, the turnup flaps 13 being provided on both sides of the mold panel 12 in the width direction, wherein the turnup flaps 13 include a first flap 10 fixed to the mold panel 12 and a second flap 11 rotatably or detachably attached to an upper portion of the first flap 10.
To facilitate work for the worker, the mold face 12 may be set at a predetermined height from the ground. According to one example, the mold panel 12 may be supported to a predetermined height from the ground by a panel bracket 14 disposed below the mold panel 12. In addition, in order to perform heat curing after vacuum infusion, a mold heating and insulating layer 15 may be provided under the mold panel 12.
Referring to fig. 2 and 3, the burring baffle 13 according to an exemplary embodiment of the present invention includes a first baffle 10 and a second baffle 11, wherein the first baffle 10 is fixed on a die panel 12, the second baffle 11 is installed at an upper end of the first baffle 10, and the second baffle 11 can be pivoted with respect to the first baffle 10 or detached from the first baffle 10 to expose a portion of a web formed part to be cut, so that cutting of the burring of the web formed part can be directly performed on a die.
Fig. 2 and 3 show an example in which the second flap 11 is pivotably connected to the first flap 10 by a hinge, and in fig. 2, the burring flap 13 is in a state in which the second flap 11 and the first flap 10 are coplanar (i.e., a first state); in fig. 3, the second flap 11 is turned outward (i.e., turned outward) of the turn-up flap 13 to be turned down, and the turn-up flap 13 is in a state where the second flap 11 is turned outward to expose a portion to be cut of the web profile (i.e., a second state).
However, the present invention is not limited thereto, and the second barrier 11 may be detachably connected to the first barrier 10 by a latch connection, a snap connection, a screw connection, etc., as long as the connection is sufficient to ensure the coplanarity of the second barrier 11 and the first barrier 10 when the second barrier 11 is mounted on the first barrier 10.
In order to effectively prevent the second shutter 11 from rotating inward (i.e., rotating inward) of the burring shutter 13 or being installed beyond the first shutter 10, a stopper may be provided on the burring shutter 13 to ensure that the second shutter 11 is coplanar with the inner surface of the first shutter 10, wherein the inner surface referred to herein refers to the surfaces of the burring shutters 13 (including the second shutter 11 and the first shutter 10) respectively located at both sides facing each other. Here, the inner side of the burring baffles 13 refers to the side of the burring baffles 13 located at both sides, respectively, facing each other.
Referring to fig. 4, according to an example, the stopper portion may be provided as a protrusion plate 31 protruding upward from an inner side portion of the upper end, and the second shutter 11 is formed with a recess 30 corresponding to the protrusion plate 31. When the second baffle 11 rotates inwards, the corresponding convex plate 31 and the concave part 30 can cooperate to ensure that the second baffle 11 is coplanar with the inner surface of the first baffle 10, thereby ensuring that the appearance of the blade web flanging meets the production requirements.
In order to prevent the second baffle 11 from being turned outwards during the web manufacturing operation performed by the operator, a locking member may be disposed on the flanging baffle 13 to ensure that the second baffle 11 is coplanar with the outer surface of the first baffle 10, where the outer surface refers to the surface of the flanging baffles 13 respectively located at the two sides, which is opposite to the inner surface.
According to one example, the locking member may be provided as a latch structure. The locking member may include: a hole 41 provided on an outer surface of one of the first shutter 10 and the second shutter 11; a guide rail 45 provided on an outer surface of the other of the first shutter 10 and the second shutter 11 in correspondence with the hole 41; the pin 40, which moves on the guide rail 45, can be inserted into the hole 41 and withdrawn from the hole 41 to lock the second shutter 11 to the first shutter 10 or unlock from the first shutter 10. Referring to fig. 5, a hole 41 is provided on an outer surface of the first barrier 10, a pin 40 is provided on an outer surface of the second barrier 11, and the pin 40 may be further provided with a handle 42 to be held by a worker. When the pin 40 is inserted into the hole 41, the second shutter 11 is fixed to the first shutter 10 in a state where the outer surface thereof is coplanar with the outer surface of the first shutter 10; when the pin 40 is disengaged from the hole 41, the second shutter 11 can pivot with respect to the first shutter 10.
Referring to fig. 5 to 7, the pin 40 may have an i-shaped cross-section, that is, the side of the pin 40 is formed with a groove in which a protrusion of a guide rail 45 provided on the second shutter 11 is caught to move the pin 40 along the guide rail 45. To prevent the pin 40 from escaping the guide rail 45, the groove may be formed starting at a predetermined distance from the left end of the pin 40 (see fig. 7), and may extend to the right end of the pin 40 (see fig. 7).
To facilitate smooth insertion of the guide pin 40 into the hole 41, an inclined guide surface may be formed at the head of the pin 40. Meanwhile, the inclined guide surface is a wavy surface or a rough surface to increase friction between the head of the pin 40 and the hole 41, to prevent the pin 40 from slipping out of the hole 41, thereby increasing locking strength.
In order to bring the pin 40 into close contact with the hole 41, a member for applying a force to the pin 40 may be provided to prevent the pin 40 from falling. To this end, the locking member may further include: a pressing plate 44 fixed to the second barrier 11; and a spring 43 having one end fixed to a lower surface of the pressure plate 44 and the other end of the spring 43 connected to an upper end of the pin 40.
According to another example, the locking member may be provided as a detachable structure. The locking member may include: screw holes formed in outer surfaces of the first barrier 10 and the second barrier 11, respectively; and a locking plate having a mounting hole corresponding to the screw hole, for locking the second barrier 11 to the first barrier 10 or unlocking the second barrier 10 by a fastening member passing through the mounting hole and screwing in or out of the screw hole.
According to another example, the locking member may be a snap provided on the outer surfaces of the first shutter 10 and the second shutter 11. For example, the locking member may include: a snap receiver provided on an outer surface of one of the first shutter 10 and the second shutter 11; and a catch provided on an outer surface of the other of the first shutter 10 and the second shutter 11 to be able to be snapped into or pulled out of the catch receiver to lock or unlock the second shutter 11 to or from the first shutter 10. However, the structure of the buckle is not limited thereto, and other suitable types of buckles for locking two components, as generally understood by those skilled in the art, may be employed.
According to another example, the locking member may comprise: magnets respectively disposed on outer surfaces of the first barrier 10 and the second barrier 11; and a magnetic plate which is adsorbed on the outer surfaces of the first barrier 10 and the second barrier 11 by the magnetic force of the magnet, thereby locking the second barrier 11 to the first barrier 10. Also, the magnetic plate may be removed from the outer surfaces of the first shutter 10 and the second shutter 11 by applying an external force, thereby unlocking the second shutter 11 from the first shutter 10. If one end of the magnetic plate is pivotally fixed to the outer surface of one of the first shutter 10 and the second shutter 11, the second shutter 11 can be unlocked from the first shutter 10 by rotating the magnetic plate down from the outer surface of the other of the first shutter 10 and the second shutter 11 by applying an external force.
The structure of the locking member described above is merely an example, and the present invention is not limited to this, and other structures that can lock the second shutter 11 and the first shutter 10 may be possible.
It is contemplated that the web profile is not straight along its length but rather is curved with a curvature. In order to ensure that the profile of the web flanging meets the production requirements, the second baffle plate 11 may be preferably a plurality of baffle plates connected end to end along the length direction of the web forming part, so that the combined second baffle plate 11 is curved as a whole.
In order to make the transition between the second baffles 11 smooth and facilitate the positioning and installation, the head-to-tail contact surfaces of two adjacent second baffles 11 are in complementary L shapes when viewed from top to bottom (i.e. from the top view). However, the embodiment of the present invention is not limited to this, and the head-to-tail contact surfaces of two adjacent second baffles 11 may also have other complementary shapes, as long as it can ensure that the combined inner surfaces of two adjacent second baffles 11 are coplanar.
In addition, in order to further ensure that the combined inner surfaces of two adjacent second baffle plates 11 are coplanar, a bolt structure can be installed along the length direction of the web forming part to fix the two adjacent second baffle plates 11.
A method for manufacturing a wind turbine blade web according to an exemplary embodiment of the invention will be described in detail below with reference to fig. 8 to 11.
The method for manufacturing the wind generating set blade web plate can comprise the following steps: the second shutter 11 of the burring shutter 13 of the above mold is rotated or mounted to be coplanar with the first shutter 10 (step S1). The web molding material is laid on the die face plate 12 and the burring baffle 13 (step S2). And (8) performing vacuum infusion and curing molding to obtain a web molded part (step S3). The second shutter 11 is turned or removed to expose a portion of the web molding to be cut (step S4). Cutting is performed on the portion of the web profile to be cut to obtain the blade web (step S5).
In the following, the method of manufacturing a wind turbine blade web will be further described, taking as an example a mould in which the second shutter 11 is pivotally mounted to the first shutter 10.
The manufacturing method comprises the steps of firstly cleaning a mould for manufacturing the wind generating set blade web, and coating a release agent on the mould to facilitate demoulding.
Next, the second flap 11 of the mould flanging flap 13 for manufacturing the wind turbine blade web is turned to be coplanar with the first flap 10 and the second flap 11 is locked to the first flap 10 by means of a locking piece.
Next, a rough surface film 21 is laid on the first baffle 10 and the second baffle 11 of the burring baffle 13 to form a rough surface on the burring of the web molding obtained in the future, thereby increasing the adhesive force between the burring and the blade shell. The rough surface film 21 may be laid such that one end thereof is located on the mold face 12 inside the burring baffle 13 and the other end thereof exceeds the upper end of the second baffle 11 and is located on the outer surface of the second baffle 11. A film or a cloth layer having a surface roughness may be used as the rough surface film 21, and for example, a release cloth may be used as the rough surface film 21.
Next, a first cloth layer 20 is laid on the die face plate 12 and the turn-up fence 13 inside the turn-up fence 13, and the first cloth layer 20 may be laid on the turn-up fence 13 beyond the upper end of the first fence 10 so as to form a portion of the web turn-up to be cut. For example, the first fabric layer 20 may be a glass cloth. The number of layers of the glass cloth may be multiple layers, for example, 2 to 4 layers, however, embodiments of the present invention are not limited thereto, and the number of layers of the glass cloth may be reasonably changed according to the design requirements of the web product.
Next, the core 22 is laid on the first fabric layer 20, and the core 22 may be laid only on the mold face plate 12 located inside the turnup flaps 13. The core material 22 is a rigid and lightweight material, which can be used for filling, supporting, shaping and providing rigidity. For example, the core material 22 may be a PVC core material, however, the embodiment of the present invention is not limited thereto, and the core material 22 may also be a PET material or a wood material, etc., as long as it can play a role of filling support, shaping, and providing rigidity.
Next, a second cloth layer 20' is laid on the core 22. Here, the material of the second fabric layer 20' may be the same as that of the first fabric layer 20, and a description thereof will not be repeated. In addition, the number of layers of the glass cloth may be multiple layers, for example, 2 to 4 layers, however, embodiments of the present invention are not limited thereto, and the number of layers of the glass cloth may be reasonably changed according to the design requirements of the web product. And finishing the laying of the web molding material.
Then, after the web forming material is laid, the portion of the rough surface film 21 exceeding the upper end of the second baffle 11 is turned back to the inside of the burring baffle 13 to cover a portion of the web forming material (see fig. 10), thereby avoiding a problem that the second baffle 11 is wrapped therein and cannot be rotated after the vacuum infusion machine cures and forms.
And then, laying a vacuum infusion auxiliary material on the web forming material. An auxiliary injection layer 23, a rubber guide tube 25 and a vacuum film 24 may be sequentially laid on the second cloth layer 20', wherein the auxiliary injection layer 23 includes a release fabric, an isolation film and a flow guide net which are sequentially laid, and both ends of the vacuum film 24 are respectively located at the outer sides of the turn-up baffles 13, and both ends of the vacuum film 24 are respectively sealed on the mold panels 12 located at the outer sides of the turn-up baffles 13 by using a sealing tape 26 to perform vacuum pumping, so as to establish a vacuum system.
And (3) pouring resin into the web forming material by adopting a vacuum pouring method, heating and curing, and removing the vacuum pouring auxiliary material to obtain the web forming material.
Next, the second flap 11 is turned down to expose the portion of the web profile to be cut. The cutting of the portion to be cut is performed using a cutter 51. During cutting, the cutting machine 51 moves slowly at a constant speed along the first baffle 10 of the flanging baffle 13 to ensure the cutting quality.
Referring to fig. 11, in order to ensure the cutting quality of the web flange, reduce the contact between the cutter 51 and the flange guard 13, and prevent safety accidents, the cutter 51 may be mounted on a bracket 53 located on the outer side of the flange guard 13. When the cutter 51 has the blade 52 that performs cutting, the front end of the blade 52 may be extended by about 1cm beyond the inner surface of the web flange 50. The cutter 51 may be fixedly mounted on the bracket 53, or may be detachably mounted on the bracket 53 by means of a clip or a bolt, etc., to facilitate removal and maintenance.
To facilitate controlled movement, the bottom of the carriage 53 may also be fitted with rollers or rails that enable the carriage 53 to move. Further, on the basis of setting up the track, motor and controller can also be add to control support 53 moves along the track, in order to realize automated control, improve cutting accuracy and save the manpower, thereby improve product quality and improve production efficiency.
Preferably, the cutting may be performed using a laser cutting machine to reduce dust generated during cutting using a cutter such as the saw blade 52, thereby achieving dust-free cutting and preventing the dust from causing damage to the environment and workers.
And then, demolding the web plates by using a traveling crane, directly turning the web plates to a vertical state to put the pair of assembly supports, carrying out pair assembly connection on the two web plates, and storing the two web plates on the pair of assembly supports for later use.
The die and the production method for manufacturing the wind generating set blade web plate are beneficial to reducing the transfer of the web plate and saving the operation time so as to improve the production efficiency and the operation safety, and are beneficial to ensuring the flanging quality of the cutting web plate so as to improve the product quality.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.

Claims (13)

1. A mould for manufacturing a wind turbine blade web, the mould comprising:
a mould panel (12);
the flanging baffles (13), the flanging baffles (13) are arranged at the two sides of the die panel (12) along the width direction,
wherein the flanging baffle (13) comprises a first baffle (10) fixed on the die panel (12) and a second baffle (11) rotatably or detachably mounted on the upper part of the first baffle (10), the first baffle (10) and the second baffle (11) are used for forming a web forming cavity, and the second baffle (11) can pivot relative to the first baffle (10) or be detached from the first baffle (10) to expose the part of the web to be cut for cutting.
2. Mould according to claim 1, characterised in that the flanging baffle (13) further comprises a stop, so that the second baffle (11) is coplanar with the inner surface of the first baffle (10).
3. The mold according to claim 2, wherein the stopper is a convex plate (31) protruding upward from an inner side portion of an upper end of the first shutter (10), and the second shutter (11) is formed with a concave portion (30) corresponding to the convex plate (31).
4. Mould according to claim 2, characterised in that said flanging shutter (13) further comprises a locking member for locking said first shutter (10) and said second shutter (11).
5. The mold of claim 4, wherein the locking element comprises:
a hole (41), the hole (41) being provided on an outer surface of one of the first baffle plate (10) and the second baffle plate (11);
a guide rail (45), the guide rail (45) being provided on an outer surface of the other of the first shutter (10) and the second shutter (11) in correspondence with the hole (41);
a pin (40), said pin (40) moving on said guide rail (45) to be insertable into and withdrawable from said hole (41).
6. The mold according to claim 5, characterized in that the head of the pin (40) is formed with a slanted guide surface, which is a wavy or rough surface.
7. The mold of claim 5, wherein the lock further comprises:
a pressure plate (44), said pressure plate (44) being fixed on an outer surface of said other of said first baffle plate (10) and said second baffle plate (11);
a spring (43), one end of the spring (43) is fixed on the lower surface of the pressure plate (44), and the other end of the spring (43) is connected to the upper end of the pin (40).
8. The mold of claim 4, wherein the locking element comprises:
screw holes formed in outer surfaces of the first baffle plate (10) and the second baffle plate (11), respectively;
the locking plate is provided with a mounting hole corresponding to the screw hole, and a fastening piece penetrates through the mounting hole and is screwed into or out of the screw hole.
9. The mold of claim 4, wherein the locking element comprises:
a snap receiver disposed on an outer surface of one of the first baffle (10) and the second baffle (11);
a catch provided on an outer surface of the other of the first and second flaps (10, 11) to be able to snap into or be pulled out of the catch receiver.
10. The mold of claim 4, wherein the locking element comprises:
magnets respectively disposed on outer surfaces of the first baffle plate (10) and the second baffle plate (11);
and the magnetic plate is adsorbed on the outer surfaces of the first baffle (10) and the second baffle (11) through the magnetic force of the magnet.
11. A mould according to any one of claims 1-10, characterised in that the second baffle (11) is a plurality of baffles connected end to end along the length of the web profile; and when viewed from top to bottom, the head-tail contact surfaces of two adjacent second baffles (11) are in a complementary L shape.
12. A method for manufacturing a wind turbine blade web, the method comprising:
-turning or mounting the second flap (11) of the turn-up flap (13) of the mould according to any of the claims 1-11 coplanar with the first flap (10);
paving a web forming material on the die panel (12) and the flanging baffle (13);
vacuum infusion and curing molding are adopted to obtain a web plate molding part;
turning or detaching the second baffle (11) to expose the part to be cut of the web profile;
and cutting the part to be cut of the web forming piece to obtain the blade web.
13. The method of claim 12, wherein the method further comprises: before web forming materials are laid on the die panel (12) and the flanging baffle (13), a rough surface film (21) is laid on the flanging baffle (13) so that the rough surface film (21) exceeds the upper end of the second baffle (11); and after the web forming material is laid, the part of the rough surface film (21) exceeding the upper end of the second baffle plate (11) is turned back into the flanging baffle plate (13) to cover part of the web forming material.
CN201810224656.XA 2018-03-19 2018-03-19 Die and method for manufacturing wind generating set blade web Active CN110281548B (en)

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CN110733148B (en) * 2019-10-17 2021-07-30 明阳智慧能源集团股份公司 Method for installing wind power blade web plate die bonding flange

Citations (2)

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Publication number Priority date Publication date Assignee Title
CN106239782A (en) * 2016-08-12 2016-12-21 北京金风科创风电设备有限公司 Blade web die, flange adjusting device and manufacturing method of blade web
CN107336385A (en) * 2017-09-08 2017-11-10 中材科技风电叶片股份有限公司 Wind electricity blade web mold

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CN105899353B (en) * 2013-11-19 2018-08-14 Lm Wp 专利控股有限公司 System and method for manufacturing wind turbine blade component

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106239782A (en) * 2016-08-12 2016-12-21 北京金风科创风电设备有限公司 Blade web die, flange adjusting device and manufacturing method of blade web
CN107336385A (en) * 2017-09-08 2017-11-10 中材科技风电叶片股份有限公司 Wind electricity blade web mold

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