CN110278713A - Aluminium melting system and its method of operation - Google Patents
Aluminium melting system and its method of operation Download PDFInfo
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- CN110278713A CN110278713A CN201880001615.2A CN201880001615A CN110278713A CN 110278713 A CN110278713 A CN 110278713A CN 201880001615 A CN201880001615 A CN 201880001615A CN 110278713 A CN110278713 A CN 110278713A
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- aluminium
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- aluminium skimmings
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B21/00—Obtaining aluminium
- C22B21/06—Obtaining aluminium refining
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The purpose of the present invention is to provide a kind of when melting aluminium skimmings of the processing as aluminium dissolution raw material, and the certainty that aluminium melts the efficiency of processing and melt purifies is excellent, is conducive to the aluminium melting system and its method of operation of automation.Aluminium melting system of the invention and its method of operation, it is characterized in that by when keeping the corrosive gas of indoor generation to be discharged towards the outside, stop the aluminium skimmings supply feeder and the running for keeping indoor heating device, simultaneously the switching for being set to exhaust tube switch is set as opening, the corrosive gas of indoor generation will kept to be discharged towards the outside.
Description
Technical field
The aluminium skimmings generated when the present invention relates to using aluminium and component made of aluminum alloy machining melt raw material as aluminium and melt
The system and its method of operation of solution.
Background technique
It is melted and regeneration as by the cutting swarf of the non-ferrous metal material of aluminium and aluminium alloy etc., turning crumb calciner
Record a kind of aluminium chip fusing device in the technology of steel ingot, such as patent document 1 (Japanese Unexamined Patent Publication 6-207230 bulletin), one
While the melt recycled in aluminium chip input port is arranged in when melt circulation is on one side melted the aluminium chip of investment with calciner
Minor air cell, by the minor air cell outlet setting towards calciner bottom outflow melt ingress pipe, by aluminium chip with follow
Ring melt is in mixing in the short time and melts.
In addition, when as removal secondary metal waste material mixed field trash fusing device, 2 (Japanese Unexamined Patent Publication of patent document
Flat 6-346162 bulletin) in record the fusing device of scrap metal a kind of, in the downstream of waste material melting chamber equipped with partition wall with
With a plurality of filter chambers, inert gas ejection device is set in its bottom and sidewall portion.
Advanced technical literature
Patent document 1: Japanese Unexamined Patent Publication 6-207230 bulletin
Patent document 2: Japanese Unexamined Patent Publication 6-346162 bulletin
Invent the problem of to be solved:
But in the aluminium melting system comprising previous fusing device, from the external utilization machining etc. supplied
The aluminium skimmings of generation are whens being melted to handle and be provided to ingot mould etc. in melting chamber and holding room, in its aluminium melting system
The unimpeded flowing and balance between supply and demand of aluminum melt are interfered, and have the average mixing and purified treatment in the aluminum melt of total system
The situation interfered, and there is the problem of certainty that so-called shortcoming aluminium melts the efficiency of processing and melt purifies.
The present invention is to solve the complete winner of above-mentioned conventional problems, and it is an object of the present invention to provide a kind of melting processing aluminium skimmings
When (become aluminium and melt raw material), the certainty that aluminium melts the efficiency of processing and melt purifies is excellent, is conducive to the aluminium of automation
Melting system and its method of operation.
Summary of the invention
(1) aluminium melting system of the invention, it is characterised in that include preliminary treatment portion, feeder will be supplied via aluminium skimmings
The aluminium skimmings supplied from raw material tank, dehydration melt raw material as aluminium；Melting chamber makes dewatered in the preliminary treatment portion
Aluminium melts raw material from top supply and melting and as aluminum melt；Room is kept, is connected to via the first interconnecting part with the melting chamber
And aluminum melt is relied on into heating devices heat and holding；Exhaust tube, to by the gas for keeping indoor generation towards the outside
Discharge；Deaerate room, is connected to via the second interconnecting part with the holding room and inert gas is perfused to aluminum melt, while by rotation
Son is stirred and is de-gassed；Filter chamber, is connected to via third connecting portion with the degassing room and will be after the degassing process
Aluminum melt filtering and purified；Apparatus for controlling of supply, according to by the melt liquid level sensor for being set to the filter chamber
Acquired melt liquid level message is controlled because aluminium skimmings supply feeder is formed by the supply amount of aluminium skimmings；It will keep room
When the corrosive gas of interior generation is discharged towards the outside, stop the aluminium skimmings supply feeder and the indoor heating device of holding
Running, while the switching for being set to exhaust tube switch being set as opening, will be in the corrosion for keeping indoor generation
Property gas is discharged towards the outside.
(2) aluminium melting system of the invention is in (1), it is characterised in that the heating device is set as from heat extraction
The burner is vented and imports in heat exchange collet by reclaiming type burner, in the preliminary treatment portion, will be dehydrated by rotary drum
Aluminium skimmings that treated heat and remove attachment to supply to melting chamber.
(3) aluminium melting system of the invention is in (1) or (2), it is characterised in that is arranged described in plural platform from row
Recovery type heat burner, while until being in the set temperature of the furnace inner environment temperature detection sensor for keeping indoor setting
Only, make plural platform while burning, a burner combustion is then only made when reaching set temperature.
(4) aluminium melting system of the invention is in (1)~(3), it is characterised in that material is arranged in the melting chamber
Expect detection sensor, according to the material tests sensor, original will be melted in the melting chamber not melt the accumulated aluminium of state
The height of the accumulation of material detects by material tests sensor, then stops institute when detecting not melt the situation of the accumulation of raw material
The running for stating aluminium skimmings supply feeder detects then to make the aluminium skimmings supply feeding when situation that the accumulation for not melting raw material is eliminated
Machine operates once again.
(5) aluminium melting system of the invention is in (1)~(4), it is characterised in that the bottom of Yu Suoshu melting chamber
Temperature sensor is set and measures and monitor the bottom of the melting chamber to grasp molten aluminum to the infiltration situation of melting chamber refractory material
The temperature in portion.
(6) aluminium melting system of the invention is in (1)~(5), it is characterised in that the lower section of Yu Suoshu melting chamber,
By can up and down direction move freely in the form of be arranged and melt to Stirring the contactless agitating device of indoor melt, rely on
Keep the contactless agitating device mobile towards up and down direction, to adjust the size of the vortex for melting indoor aluminum melt.
(7) aluminium melting system of the invention is in (1)~(6), it is characterised in that the top of Yu Suoshu melting chamber
Burner is set, the indoor aluminium skimmings of the melting are put into heating, while making the oil content burning evaporated from the aluminium skimmings.
(8) aluminium melting system of the invention is in (1)~(7), it is characterised in that setting in Yu Suoshu raw material tank
Detect the existing material tests sensor of aluminium skimmings, when situation to be not detected aluminium skimmings in the raw material tank, publication police
Report is simultaneously stopped the running of the aluminium skimmings supply feeder.
(9) method of operation of aluminium melting system of the invention, it is characterised in that be in including preliminary treatment portion, will be via
The aluminium skimmings that aluminium skimmings supply feeder is supplied from raw material tank, dehydration melt raw material as aluminium；Melting chamber makes in the preparation
The dewatered aluminium of processing unit melts raw material from top supply and melting and as aluminum melt；Keep room, via the first interconnecting part with
The melting chamber is connected to and aluminum melt is relied on heating devices heat and holding；Deaerate room, via the second interconnecting part and the guarantor
It holds room connection and inert gas is perfused to aluminum melt, while stirring and being de-gassed by gyrator；Filter chamber, via
Tee joint portion is connected to the degassing room and filters the aluminum melt after the degassing process and purify；Supply control dress
It sets, according to by melt liquid level message acquired by the melt liquid level sensor of the filter chamber is set to, controls because of the aluminium
Bits supply feeder is formed by the supply amount of aluminium skimmings；Exhaust tube, to by the gas for keeping indoor generation towards the outside
Discharge；By when keeping the corrosive gas of indoor generation to be discharged towards the outside, stop the aluminium skimmings supply feeder and the guarantor
The running of indoor heating device is held, while the switching for being set to exhaust tube switch being set as opening, it will be in the guarantor
It holds in the aluminium melting system that the corrosive gas of indoor generation is discharged towards the outside, the situation for starting the operating temporarily ceased once again
When, to prevent material from blocking, start since the downstream side of the manufacturing process of aluminium dissolution system.
According to the present invention, since raw material preliminary treatment room, melting chamber, holding room, degassing room, filter chamber are integrated ground structure
At so the size of the melting equipment of aluminium skimmings can be made to become smaller and can realize applied to small-scale production.
Also, since the melt of these each rooms is integrally stored by interconnecting part, so melt can be effectively performed
Degassing and purified treatment etc. processing.
In addition, melt liquid level sensor is set in filter chamber, the melt liquid according to acquired by by melt liquid level sensor
Position message, controls the supply of the aluminium skimmings from aluminium skimmings supply feeder, so can stablize and efficiently carry out melting system in aluminium
The melting and purified treatment of aluminum melt in system, while can correctly and certainly control the flowing of aluminum melt.
Also, the exhaust tube will be discharged towards the outside in the corrosive gas for keeping room to generate is equipped with, so can prevent from protecting
It holds room and corrodes from the inside of heat extraction reclaiming type burner.
Detailed description of the invention
Fig. 1 is the whole planar configuration for showing the aluminium melting system of implementation kenel of the invention.
Fig. 2 is to show that the aluminium melting system of Fig. 1 faces configuration diagram.
Fig. 3 be the aluminium melting system of another implementation kenel of the invention keep room, melting chamber partial enlargement after it is flat
Face figure.
Fig. 4 is the A-A cross-section diagram of Fig. 3.
Fig. 5 is the explanatory diagram for showing the construction from heat extraction reclaiming type burner.
Description of symbols: 11- raw material tank；12- screw conveyor (aluminium skimmings supply feeder)；13- preliminary treatment portion；
13a- heat exchange collet；14- melting chamber；The contactless agitating device of 14a-；The contactless agitating device track of 14b-；14c-
Microburner；15- keeps room；15a- heating device (from heat extraction reclaiming type burner)；The first interconnecting part of 15b-；15c- second
Interconnecting part；15d- exhaust tube；16- degassing room；16a- gyrator；The filter chamber 17-；17a- third connecting portion；30- supply control dress
It sets.
Specific embodiment
As the integral planar configuration diagram of Fig. 1 as implementation kenel of the invention, Fig. 2 face configuration diagram and make
Shown in expansion plan view, the A-A cross-section diagram of Fig. 4 and the burner configuration explanatory diagram of Fig. 5 for another Fig. 3 for implementing kenel, this
The aluminium melting system for implementing kenel is to include raw material tank 11, receives the aluminium skimmings from the aluminium cutting swarf for cutting the generation of pin processing machine tool etc.；
Preliminary treatment portion 13 will supply the aluminium skimmings input by the raw material tank 11 of feeder 12 via the aluminium skimmings of screw conveyor etc., have
Rotary drum, chilled air fan etc. and dehydration；Melting chamber 14 makes to melt raw material from top confession in the dewatered aluminium in preliminary treatment portion 13
Give and melt and as aluminum melt；Room 15 is kept, is connected to via the first interconnecting part 15b with melting chamber 14 and by the aluminum melt of melting
By the heating device 15a heating and holding of gas burner etc.；Exhaust tube 15d, the gas generated in room 15 will be being kept
Body is discharged towards the outside；Deaerate room 16, is connected to via the second interconnecting part 15c with holding room 15 and inert gas is perfused to aluminum melt,
And it stirs and is de-gassed by gyrator；The aluminum melt in the degassing room 16 after degassing process filters in filter chamber 17
And it is purified；Apparatus for controlling of supply 30, according to the melt liquid level relied in filter chamber 17 acquired by melt liquid level sensor
Message, the supply amount of the aluminium skimmings of control aluminium skimmings supply feeder 12；It will keep the corrosive gas generated in room 15 towards the outside
When discharge, stops aluminium skimmings supply feeder 12 and keep the running of the heating device 15a in room 15, while exhaust tube will be set to
The switching switch of 15d is set as opening, and the corrosive gas generated in room 15 will kept to be discharged towards the outside.
Even if in this way, aluminium melting system in change, can also correctly and certainly control the flowing of aluminum melt, from
Aluminium skimmings manufacture can the efficient purified treatment for carrying out melt in the aluminium melting system of aluminum melt.
The aluminium melting system of this implementation kenel is that have store the raw material tank 11 of aluminium skimmings, melt the raw material of aluminium melting
Solve the preliminary treatment portion 13 of pre-treatment, the melting chamber 14 that aluminium melting raw material is melted, holding room 15, degassing room 16, filter chamber 17.
Particularly, the flow path and storage unit that melting chamber 14, holding room 15, degassing room 16, filter chamber 17 are aluminum melt are with resistance to
Fiery material liner and the generally tectosome that is constituted of steely framework that constitutes of integraty.
That is, forming the company of the flow path as aluminum melt between the lower end and bottom of partition wall for separating each room
Logical portion, via each interconnecting part, melting chamber 14 keeps room 15, degassing room 16 and filter chamber 17 to constitute with being integrated, via these
Interconnecting part and can make each room aluminum melt flow and homogenize.
Also, can remove the oxidation in aluminum melt using ceramic filter set between degassing room 16 and filter chamber 17
The impurity of object etc. and can be improved the cleannes for being stored in the aluminum melt of filter chamber.
Raw material tank 11 is the container body to receive to become the aluminium skimmings of aluminium melting raw material, will be stored in the bottom of funnel shaped
Aluminium skimmings via screw conveyor 12 etc. aluminium skimmings supply feeder take out.
Screw conveyor is the device carried while releasing aluminium skimmings by the screw rod rotated in cylinder, due to
Quantization property is excellent, so its controlling and stability can be improved when constructing in automatic system.
Furthermore according to the condition of the type of aluminium skimmings and kenel, insertion etc., the performance of system itself is possible to by raw material
Bridgeware and rat hole in slot etc. and be affected.
When the situation that the aluminium skimmings especially in raw material tank 11 are finished, the idle running of aluminium skimmings supply feeder 12 in order to prevent,
Preferably raw material detection sensor is set in raw material tank 11 to issue alarm.
As raw material detection sensor, such as contact sensor, metal detection sensor, photocell pickoff can be enumerated
Deng.
Preliminary treatment portion 13 is will be input by the aluminium skimmings supply feeder 12 from raw material tank 11 via screw conveyor etc.
Aluminium skimmings are carried out the separation of impurity and the part of dehydration by rotary drum, chilled air fan, are adhered to using the centrifugal force separate of rotary drum
It can make remaining moisture drying to cold wind is perfused in rotary drum in foreign matter and moisture etc. in aluminium skimmings, while via chilled air fan.
Also, as needed, aluminium skimmings can also be put into rotary drum in preliminary treatment portion 13 after being carried out dehydrating, utilize heat
Collet 13a preparation heating is exchanged, and forthright by aluminium melting raw material preheating to specific temperature is improved whole thermal effect.
That is, in heat exchange collet 13a, the heat extraction of self-sustaining in future room 15 is via from heat extraction reclaiming type burner
15a imports the outside that aluminium melts raw material supply conveyor 12.
Also, being cut to recycle the separator in the cutting oil after the recovery of preliminary treatment portion 13 and sludge by being set to
It cuts in oily accumulator tank and also it is contemplated that environmental problem (not shown).
In addition, in order on one side make aluminium skimmings dispersion, while move it in rotary drum, can also in raw material tank lower part configure have both
The penniform equipment (not shown) of pulverizer and screw conveyor.
In this way, smooth can carry out supplying feeder 12 in aluminium skimmings by the block-like aluminium skimmings generated in processing flow are beaten
Transfer.
Melting chamber 14 is the melting oven body part with fire proofed wood liner, via partition wall and the first interconnecting part 15b with guarantor
Room is held to be integrally formed.
In this melting chamber 14, melting raw material by the aluminium of preceding processing in preliminary treatment portion 13 is by melting raw material supply feeding
Machine 12 is supplied to from top with specific feed speed, while being made via the first interconnecting part of the holding room 15 of process after connection
The partial reflux of aluminum melt so melts raw material to melt aluminium.
Furthermore it is also desirable to be embedded to temperature sensor in 14 bottom of melting chamber, measure and monitor the temperature of bottom.Also,
Also it is contemplated that the temperature of the bottom of melting chamber 14 is measured and monitored with land surface pyrometer.
In this way, the damage of the refractory material of melting chamber 14 can be grasped often, it is ensured that the safety of system.
Also, melting the contactless of driving source of indoor aluminum melt for melting chamber 14 and as to stir and non-connecing
Touching agitating device 14a (is commonly called as: blender.Be configured at the lower section of melting chamber bottom) stirring gear maintenance, stirred non-contact
It mixes device 14a and is set to the upper surface of non-contact agitating device track 14b, the ground for being easy maintenance is moved it to when to maintain
Point (referring to Fig. 2).
Furthermore the rotation speed of non-contact agitating device 14a is adjusted, the whirlpool of the aluminum melt generated in melting chamber 14 is adjusted
The size in whirlpool is also quite important.
That is, if the aluminium skimmings of investment light specific gravity, molten surface can be floated in melting chamber 14, is seeped into aluminum melt
Saturating situation can become even worse.
Then, increase by the magnitude of current for making to be powered in the stirring motor of non-contact agitating device 14a and promote rotation speed
Degree expands in the shape (radius) of the whirlpool generated of melting chamber 14, promotes being involved in for aluminium skimmings in melting chamber 14 and can make
Fusing speed improves.
Furthermore the size of the whirlpool of the aluminum melt generated in melting chamber 14, also can be according to making non-contact agitating device 14a
It is movable in above-below direction, it changes at a distance from the melt in melting chamber 14, and adjust accordingly.
It can reinforce the influence power to the magnetic line of force of aluminum melt by distance is shortened, the radius of rotation whirlpool can be expanded.
As the lifting device for keeping non-contact agitating device 14a movable under upper and lower, elevator, upper downward can be there are
Save device, crane, screw, pantogragh etc..
In addition, as shown in another implementation kenel of Fig. 3, it is also desirable in configuring microburner 14c in melting chamber 14,
Make the oil content burning evaporated from aluminium skimmings.
In this way, the attachment of the cutting oil remained in aluminium skimmings etc. is removed in 14 internal combustion burning-off of melting chamber, it can anti-locking system
Fire.
Also, it is also desirable to exhaust cap is arranged in the top of melting chamber 14.
In this way, the exhaust for collecting the burning of the oil adhered to according to aluminium skimmings and generating, it can be ensured that the safety of system.
In addition, it is also desirable in configuring material sensors in melting chamber 14.
In this way, the accumulation of the non-molten materials of the aluminium skimmings after investment melting chamber can be grasped, the heap for not melting raw material is detected
Then stop aluminium skimmings investment when long-pending situation, intermittent running can be performed until can't detect the accumulation for not melting raw material.
As material sensors, such as photoelectric sensor, laser sensor, contact sensor, metal detection can be there are
Sensor etc..
Keeping room 15 is the refractory material tectosome to form substantially box-like, has gas burner in its courtyard portion and sidewall portion
Deng heating device 15a, will from connection melting chamber 14 the first interconnecting part 15b supplied aluminum melt heating, make this aluminum melt
It is flowed and the second interconnecting part 15c being connected to by the degassing room 16 with rear process.
It is that the burning for making the oxygen in gaseous fuel and air mix combining combustion fills in the heating device 15a for keeping room 15 to have
It sets, the acceptable signal from the temperature sensor for keeping room 15 to have is to control melt temperature and environment temperature.
Furthermore as heating device 15a, it is generally desirable to use firing from heat extraction reclaiming type for heat extraction recyclable in burner
Burner.
It is the heat extraction for recycling burner and the device that recycles from heat extraction reclaiming type burner 15a.
That is, the heat of the exhaust after can keeping heating in room 15, guidance is extremely as shown in the construction explanatory diagram of Fig. 5
Preliminary treatment portion 13 is used in the cutting oil that dry, removal is attached in aluminium skimmings.
The attachment such as oil, accumulation are cut in equipment in this way, eliminating, and can reduce the generation of the fire as caused by oil.
Also, preferably in keeping room 15 that exhaust tube 15d is arranged, so that fluorine compounds for occurring of room 15 etc. will be being kept
Corrosive gas is discharged towards the outside (referring to Fig. 3).
Although that is, keep room 15 in have carry out the purified treatment for aluminum melt flux processing situation,
But at this point, corrosive gas is generated from the flux processes composition that investment keeps room 15, if this corrosive gas is attracted to certainly
In heat extraction reclaiming type burner 15a, it is likely that burner internal corrosion can occur.
Therefore, in the exhaust tube 15d for keeping the setting of room 15 that corrosive gas is discharged towards the outside, while in exhaust tube 15d
The switching switch (flashboard) that setting cylinder etc. is opened, closed.
And when flux treatment process, the programming of system is set as flux tupe, stops the investment and heat extraction of aluminium skimmings
The switching of exhaust tube 15d is switched and is opened by the burning of reclaiming type burner 15a.
That is, stopping aluminium skimmings supply feeder 12 when corrosive gas to be discharged towards the outside and keeping room 15
The burning of heat extraction reclaiming type burner 15a, only blows air, while making switching switch actuation and being set to exhaust tube 15d's
Switching switch is set as opening, and the corrosive gas of indoor generation will kept to be discharged towards the outside, so that it will not the rows of being attracted to
In recovery type heat burner 15a.
In addition, heat extraction reclaiming type burner 15a is plural platform as shown in Fig. 3, Fig. 4 of another implementation kenel of the invention
Setting, in order to keep room 15 aluminum melt temperature stability, it is generally desirable to control respective burner combustion as described below
System.
That is, until until keeping the set temperature for the furnace inner environment temperature detection sensor being arranged in room 15,
Make plural platform while burning, a burner combustion is then only made when reaching set temperature.
Furthermore burner combustion amount, same with the adjustment of burner combustion amount can also be adjusted according to the temperature of aluminum melt
When adjustment aluminium skimmings toward melting chamber 14 input amount.
That is, becoming then largely to put into when the situation also higher than keeping the set temperature of room 15, than keeping room 15
It is then put on a small quantity when the also low situation of set temperature.
Also, it is also desirable in the holding room melt liquid level sensor for keeping the setting of room 15 measurement aluminum melt liquid level, adjustment
Toward the aluminium skimmings input amount of melting chamber 14.
By room melt liquid level sensor is kept, it can measure melting chamber 14 and keep the aluminum melt liquid level of room 15 and carry out aluminium
The control of the input amount of bits can prevent the temperature change of aluminum melt caused by due to the increase and decrease of raw material input amount and because burner is poor
It is different and caused by in-furnace temperature rapidly variation.
Also, can steadily put into raw material, and non-once is big by the aluminum melt liquid level in room 15 will kept to keep certain
Amount provides liquid, can will provide liquid as overflow manner and seek certainization of aluminum melt liquid level.
Degassing room 16 is the furnace body portion having with fire proofed wood liner, and the aluminum melt that will be supplied from melting chamber 14 utilizes carbon
The gyrator of SiClx matter or graphite etc. carries out the device of de- device processing while stirring.
Furthermore aluminum melt, benefit is perfused in the inert gas of nitrogen or argon gas etc. by the pipe by having in this gyrator
Degassing process can further be promoted with this.
Added with elements such as silicon or iron in the ingredient of aluminium skimmings.These oxides are largely scattered in the aluminum melt after melting,
As the main reason for reducing the cleannes of melt.
Also, the aluminium cutting swarf generated when machining since its surface area is big, also contains big other than oxide
The oxidation film of amount.The specific gravity of these composite oxides is more great than the ratio of aluminum melt, therefore is easy to be piled up in furnace bottom, the oxygen of accumulation
Compound is handled using flux and degassing process is scattered in aluminum melt again.Therefore, use aluminium cutting swarf as the situation of raw material
When, the degassing process of aluminum melt is quite important.
In order to carry out such degassing process under proper condition, need certainly to control aluminum melt stored in furnace body
Storage capacity.
The storage capacity of the aluminum melt of degassing room 16 is supplied and is stored in from the second interconnecting part 15c of connection holding room 15,
It is that can often be detected by the melt liquid level sensor for being set to filter chamber 17.
It, can be using its reflection of the detection such as being irradiated using the laser for coming self-sustaining room top as melt liquid level sensor
The reflection sensor of position, and detection is because of the e-mail caused by being set to the conducting for keeping the contact and aluminum melt of room side wall
Number immersion-type sensor etc..
In this implementation kenel, melt liquid level sensor can also be set as and filter indoor aluminum melt and contact and conduction detection
Immersion-type sensor either aluminum melt laser is irradiated and is obtained the laser sensor of melt liquid level.
In this way, the liquid that can monitor furnace leaks out, while preventing the storage capacity of aluminum melt from making aluminium lower than below specific level
The situation that melt is integrally cooled down and solidified among melting system.
Furthermore the sensor of the storage capacity as monitoring aluminum melt, may also set up survey other than melt liquid level sensor
Measure the melt temperature sensor of the temperature of melt.
Filter chamber 17 be have the refractory material furnace body of substantially box-like and via third connecting portion 17a and degassing room 16 one
Ground is constituted, and the aluminum melt in the degassing room 16 after degassing process is passed through the ceramic filter that filter chamber 17 has, filtering
And remove the composition part of the aluminium melting system of field trash in melt.
In this filter chamber 17, melt ingredient is averaged, while purified aluminum melt is from the upper of its sidewall of the furnace body
Go out soup portion set by portion and is provided to other calciners or ingot mould etc..
Apparatus for controlling of supply 30 is by being obtained in degassing room 16 via the melt liquid level sensor for being set to filter chamber 17
Melt liquid level message, to control the rotation for supplying the aluminium skimmings supply feeder 12 of aluminium skimmings to preliminary treatment portion 13 from raw material tank 11
IC apparatus or electronic calculator of speed etc. etc. are formed.
In this way, by melting chamber 14, keep in four integrated aluminium melting systems of room 15, degassing room 16, filter chamber 17,
When the situation that the melt liquid level of filter chamber 17 increases and decreases a reference value, the supply amount for becoming the aluminium skimmings for melting raw material is accurately controlled, it can
Automatically controlling the supply amount from filter chamber 17, aluminium melts the efficiency of processing and melt purifies in that can construct in reference range
Certainty it is excellent, simultaneously be conducive to automation aluminium melting system.
Also, apparatus for controlling of supply 30 is control for by when keeping that the corrosive gas that generates is discharged towards the outside in room 15,
Stop aluminium skimmings supply feeder 12 and keep the running from heat extraction reclaiming type burner 15a in room 15, while will the row of being set to
The switching switch of inflator 15d is set as opening, and the corrosive gas generated in room 15 will kept to be discharged towards the outside.
Furthermore when the situation for starting the operating temporarily ceased once again, for the blocking for preventing aluminium skimmings, need to dissolve system from aluminium
The downstream side of the manufacturing process of system starts to start.
[available possibility in industry]
Aluminium melting system of the invention is the melting chamber for storing aluminum melt, keeps room, degassing room, filter chamber via interconnecting part
And be integrally formed, so the melting system of aluminium skimmings can be made to minimize and can be applied to small-scale production, it is available in industry
Possibility is very high.
Claims (9)
1. a kind of aluminium melting system, it is characterised in that include
Preliminary treatment portion, the aluminium skimmings that will be supplied via aluminium skimmings supply feeder from raw material tank, dehydration melts former as aluminium
Material；
Melting chamber makes to melt raw material from top supply and melting and as aluminum melt in the dewatered aluminium in the preliminary treatment portion；
Room is kept, is connected to via the first interconnecting part with the melting chamber and by aluminum melt by heating devices heat and holding；
Exhaust tube, will be discharged towards the outside in the gas for keeping indoor generation；
Deaerate room, is connected to via the second interconnecting part with the holding room and inert gas is perfused to aluminum melt, while by rotation
Son is stirred and is de-gassed；
Filter chamber is connected to the degassing room via third connecting portion and filters the aluminum melt after the degassing process and carry out
Purification；
Apparatus for controlling of supply is set to the news of melt liquid level acquired by the melt liquid level sensor of the filter chamber according to relying on
Breath is controlled because aluminium skimmings supply feeder is formed by the supply amount of aluminium skimmings；
By when keeping the corrosive gas of indoor generation to be discharged towards the outside, stop the aluminium skimmings supply feeder and the holding
The running of indoor heating device, while the switching for being set to exhaust tube switch being set as opening, it will be in the holding
The corrosive gas of indoor generation is discharged towards the outside.
2. aluminium melting system as described in claim 1, it is characterised in that: the heating device is set as firing from heat extraction reclaiming type
The burner is vented and imports in heat exchange collet by burner, will be by after rotary drum dehydration in the preliminary treatment portion
Aluminium skimmings heat and remove attachment to supply to melting chamber.
3. aluminium melting system as claimed in claim 1 or 2, it is characterised in that: be arranged described in plural platform and fired from heat extraction reclaiming type
Burner, while until the set temperature of the furnace inner environment temperature detection sensor for keeping indoor setting, make plural platform
It burns simultaneously, a burner combustion is then only made when reaching set temperature.
4. aluminium melting system according to any one of claims 1 to 3, it is characterised in that: material is arranged in the melting chamber
Detection sensor will melt raw material in the melting chamber according to the material tests sensor not melt the accumulated aluminium of state
Accumulation height, detected by material tests sensor, then stop when detecting not melt the situation of the accumulation of raw material described in
Aluminium skimmings supply the running of feeder, detect then to make the aluminium skimmings supply feeder when situation that the accumulation for not melting raw material is eliminated
It operates once again.
5. aluminium melting system as described in any one of claims 1 to 4, it is characterised in that: set in the bottom of the melting chamber
Temperature sensor is set, to grasp molten aluminum to the infiltration situation of melting chamber refractory material, measures and monitor the bottom of the melting chamber
Temperature.
6. such as aluminium melting system according to any one of claims 1 to 5, it is characterised in that: in the lower section of the melting chamber, with
Can up and down direction move freely form setting and melt the contactless agitating device of indoor melt to Stirring, by making
The contactless agitating device is mobile towards up and down direction, to adjust the size of the vortex for melting indoor aluminum melt.
7. such as aluminium melting system according to any one of claims 1 to 6, it is characterised in that: set above the melting chamber
Burner is set, the indoor aluminium skimmings of the melting are put into heating, while making the oil content burning evaporated from the aluminium skimmings.
8. such as aluminium melting system according to any one of claims 1 to 7, it is characterised in that: inspection is arranged in the raw material tank
It surveys the existing material tests sensor of aluminium skimmings, when situation to be not detected aluminium skimmings in the raw material tank, issues alarm
It is simultaneously stopped the running of the aluminium skimmings supply feeder.
9. a kind of method of operation of aluminium melting system, it is characterised in that include
Preliminary treatment portion, the aluminium skimmings that will be supplied via aluminium skimmings supply feeder from raw material tank, dehydration melts former as aluminium
Material；
Melting chamber makes to melt raw material from top supply and melting and as aluminum melt in the dewatered aluminium in the preliminary treatment portion；
Room is kept, is connected to via the first interconnecting part with the melting chamber and by aluminum melt by heating devices heat and holding；
Deaerate room, is connected to via the second interconnecting part with the holding room and inert gas is perfused to aluminum melt, while by rotation
Son is stirred and is de-gassed；
Filter chamber is connected to the degassing room via third connecting portion and filters the aluminum melt after the degassing process and carry out
Purification；
Apparatus for controlling of supply is set to the news of melt liquid level acquired by the melt liquid level sensor of the filter chamber according to relying on
Breath is controlled because aluminium skimmings supply feeder is formed by the supply amount of aluminium skimmings；
Exhaust tube, will be discharged towards the outside in the gas for keeping indoor generation；
By when keeping the corrosive gas of indoor generation to be discharged towards the outside, stop the aluminium skimmings supply feeder and the holding
The running of indoor heating device, while the switching for being set to exhaust tube switch being set as opening, it will be in the holding
In the aluminium melting system that the corrosive gas of indoor generation is discharged towards the outside,
When the situation for starting the operating temporarily ceased once again, to prevent material from blocking, from the manufacturing process of aluminium dissolution system
Downstream side starts to start.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2018/001263 WO2019142277A1 (en) | 2018-01-17 | 2018-01-17 | Aluminum melting system and operation method for same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110278713A true CN110278713A (en) | 2019-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201880001615.2A Pending CN110278713A (en) | 2018-01-17 | 2018-01-17 | Aluminium melting system and its method of operation |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6385618B1 (en) |
| CN (1) | CN110278713A (en) |
| WO (1) | WO2019142277A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7112303B2 (en) * | 2018-09-27 | 2022-08-03 | 株式会社デンソー | melting holding furnace |
| CN113846240B (en) * | 2021-09-15 | 2022-10-18 | 栋梁铝业有限公司 | Aluminum alloy smelting device and method |
| CN115449674A (en) * | 2022-08-23 | 2022-12-09 | 南通长海铝业有限公司 | Stamping aluminum alloy material and preparation process thereof |
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Also Published As
| Publication number | Publication date |
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| WO2019142277A1 (en) | 2019-07-25 |
| JPWO2019142277A1 (en) | 2020-01-23 |
| JP6385618B1 (en) | 2018-09-05 |
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Application publication date: 20190924 |