CN110273244B - Carpet pyrograph device - Google Patents
Carpet pyrograph device Download PDFInfo
- Publication number
- CN110273244B CN110273244B CN201810219313.4A CN201810219313A CN110273244B CN 110273244 B CN110273244 B CN 110273244B CN 201810219313 A CN201810219313 A CN 201810219313A CN 110273244 B CN110273244 B CN 110273244B
- Authority
- CN
- China
- Prior art keywords
- carpet
- ironing
- metal
- component
- head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002184 metal Substances 0.000 claims abstract description 60
- 238000010409 ironing Methods 0.000 claims abstract description 49
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000004049 embossing Methods 0.000 claims abstract description 11
- 238000005485 electric heating Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 5
- 230000000007 visual effect Effects 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 description 10
- 238000009732 tufting Methods 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 4
- 239000004744 fabric Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/02—Making patterns or designs on fabrics by singeing, teasing, shearing, etching or brushing
Abstract
The invention discloses a carpet embossing device which comprises a frame, a translation component, a lifting component, a metal embossing head, a temperature control component and a hot air auxiliary heating component. The carpet ironing device processes the carpet in a local contact mode, can be used for hot stamping and modeling at any position of the carpet surface, and forms complex patterns with large concave amplitude and various shape and structure changes, thereby greatly improving the diversity of the carpet surface patterns and the visual significance.
Description
Technical Field
The invention relates to a carpet pattern ironing device.
Background
The pattern of the carpet surface of the string rug is limited by the inherent characteristics of the tufted machine, the pattern of the carpet surface of the tufted string rug which can be selected in the market is limited, the ideal visual effect is not achieved, and the visual impact brought by people tends to be flat. In order to enrich the pattern of the string rug, especially the stereoscopic impression of the carpet surface, a method for manufacturing the stereoscopic pattern of the carpet is provided in the prior art, for example, the chinese patent with publication number CN106835591a published on 13/6/2017 is a method for manufacturing the stereoscopic pattern of the polyester carpet. In this patent, carpets with vivid stereoscopic vision are manufactured through three steps of manufacturing a metal pressing plate, fixing the pressing plate, and selecting a polyester carpet plain grey cloth for embossing. The surface of the metal pressing plate is provided with a concave-convex structure, and the structure corresponds to the outline of the carpet surface. The metal pressing plate is heated to a certain temperature during operation, the pressing plate moves downwards to press the pattern on the plain gray fabric of the polyester carpet at a high temperature, the tufted structure of the carpet at the carpet surface is heated and melted, the melting range is related to the contour of the pressing plate, the final carpet surface is concave-convex, and the three-dimensional pattern of the polyester carpet is prepared.
In the prior art, the technical scheme for manufacturing the three-dimensional flower type carpet has the problem of lower three-dimensional amplitude of the carpet surface, so that the manufactured three-dimensional structure of the carpet surface does not have a concave structure, the concave-convex fluctuation range of the carpet surface is limited, and the overall appearance is gentle. The reason is that with the structure of clamp plate heat transfer, the clamp plate thickness is generally no more than 4 centimetres, and the carving depth of clamp plate surface is 0.7 centimetres optimally, and in case design is greater than 0.7 centimetre deep structure and can make the heat distribution of clamp plate very inhomogeneous, can appear the local temperature of clamp plate and be greater than the temperature of the position of being equipped with concave part side that degree of depth is 0.7 centimetre far away, just so can not normally produce three-dimensional modeling's blanket face. The depth of the concave structure of the carpet surface is determined by the carving depth of the surface of the pressing plate, and the concave structure of the carpet surface is shallower due to the limited carving depth of the surface of the pressing plate.
Meanwhile, in the prior art, the pressing plate is integrally contacted with the carpet, the pressing plate covers the carpet, and not all parts of the surface of the carpet are required to form a three-dimensional structure, so that the three-dimensional structure of the carpet surface obtained by the prior art is gathered at the middle part of the carpet, and can not be randomly arranged at all positions of the carpet surface; even so, the edges of the carpet face are highly likely to be burned and damaged by excessive heating.
In summary, the carpet surface with three-dimensional patterns manufactured in the prior art has the problems of small three-dimensional range and less patterns.
Disclosure of Invention
The invention aims to solve the technical problem of improving the three-dimensional amplitude of three-dimensional patterns, thereby obtaining the carpet pattern ironing device.
In order to solve the technical problems, the invention adopts the following technical scheme: the carpet ironing device comprises a frame, a translation component, a lifting component, a metal ironing head, a temperature control component and a hot air auxiliary heating component, wherein the metal ironing head is of a cylindrical structure, an electric heating part is arranged in the metal ironing head, one end of the metal ironing head is hemispherical, the other end of the metal ironing head is fixed on the lifting component, the lifting component is fixedly arranged on the translation component, the translation component is fixedly arranged on the frame, an ironing platform is arranged on the frame, the surface of the ironing platform is a horizontal plane, the metal ironing head is positioned above the ironing platform, the temperature control component is arranged on the frame and is connected with the electric heating part inside the metal ironing head, the hot air auxiliary heating component is provided with a flexible air outlet pipe with an output temperature lower than the working temperature of the metal ironing head, one end of the flexible air outlet pipe is provided with a pipe orifice, the hot air auxiliary heating component is arranged on the frame, the flexible air outlet pipe is fixed on the lifting component, the pipe orifice of the flexible air outlet pipe is positioned on one side of the metal ironing head, and the pipe orifice of the flexible air outlet pipe faces the ironing platform.
The translation component and the lifting component construct a driving structure for the three-dimensional movement of the metal stamping head, so that the metal stamping head can move in the three-dimensional space, local contact is formed between the metal stamping head and the carpet, and the local contact parts can be freely distributed on the carpet surface due to the movement of the metal stamping head, and meanwhile, the depth of the metal stamping head extending into a tufting layer of the carpet surface can be controlled. The temperature control component not only provides electric energy for the metal stamping head, but also plays a role in controlling the power of the metal stamping head so as to maintain the surface temperature of the hemispherical end of the metal stamping head. After the metal stamping head is contacted with the tufting of the carpet surface, the tufting is melted to form a concave structure, and the carpet surface is stamped out, so that the stamping treatment process is obviously different from the stamping operation in the prior art.
The hot air auxiliary heating component provides hot air, and blows the hot air to the metal stamping head, a large amount of hot air with constant temperature exists around the metal stamping head during working, so that a constant-temperature working environment is created for the metal stamping head, the temperature difference between the metal stamping head and the hot air is constant, the rate of heat transfer of the metal stamping head is controlled conveniently, and the contact time of the metal stamping head and tufting is accurately mastered; the hot air not only forms a constant-temperature working environment, but also can carry out non-damage preheating treatment on tufting, so that the metal stamping head can conveniently complete the stamping operation in a short time, the stamping operation time is shortened, and the working efficiency is improved.
Therefore, the working range of the metal ironing head is flexible and changeable, and the depth of the tufted layer extending into the carpet surface can be adjusted at any time and any place, so that excessive heating can be avoided, and the carpet ironing device can be used for manufacturing a high-three-dimensional pattern carpet, and can also be used for producing a complex pattern on the basis of the former, and the pattern can be distributed at any position of the carpet surface.
In order to effectively limit the size of the preheating area of the carpet surface, the pipe orifice of the flexible air outlet pipe is in an isosceles triangle shape, and the metal stamping head is positioned on the central line of the pipe orifice and is nearest to the bottom edge part of the pipe orifice in an isosceles triangle structure.
In order to further strengthen the aim of controllable size of the preheating area, the pipe orifice of the flexible air outlet pipe faces to the pattern ironing platform.
The invention adopts the technical scheme that: the carpet ironing device processes the carpet in a local contact mode, can be used for hot stamping and modeling at any position of the carpet surface, and forms complex patterns with large concave amplitude and various shape and structure changes, thereby greatly improving the diversity of the carpet surface patterns and the visual significance.
Drawings
The invention is described in further detail below with reference to the drawings and the detailed description.
Fig. 1 is a schematic structural view of a carpet embossing apparatus of the present invention.
FIG. 2 is a schematic diagram of the arrangement of the metal ironing head and the orifice of the flexible air outlet pipe of the carpet ironing device.
Detailed Description
As shown in fig. 1 and 2, the carpet embossing device comprises a frame 1, a translation component 2, a lifting component 3, a metal embossing head 4, a temperature control component 5 and a hot air auxiliary heating component.
The frame 1 is a frame structure which is unfolded in the vertical direction after being placed on the ground. An embossing platform 8 constructed by a metal plate is arranged on the frame 1, and the surface of the embossing platform 8 is a horizontal plane. The translation assembly 2 is an XY axis servo electric sliding table, namely a cross servo electric sliding table, the translation assembly 2 is provided with a carrying end and a mounting end, the mounting end is connected with the frame 1, and the carrying end can freely move in the same plane after the translation assembly 2 works. The lifting component 3 is a servo electric cylinder, a cylinder body of the servo electric cylinder is fixed on the carrying end of the translation component 2, the metal stamping head 4 is fixedly arranged on a push rod of the servo electric cylinder, and the metal stamping head 4 obtains lifting operation on the lifting component 3. The metal stamping head 4 is of a cylindrical structure, and an electric heating element is arranged in the metal stamping head and is an electric heating wire. One end of the metal stamping head 4 is hemispherical, and the other end is fixed on a push rod of the servo electric cylinder. The translation component 2 and the lifting component 3 cooperatively work to drive the metal ironing head 4 to do three-dimensional motion in the space above the ironing platform 8, and do translation motion or lifting motion or simultaneous translation lifting motion above the ironing platform 8.
The temperature control component 5 is a temperature regulation controller, is fixedly arranged on the frame 1 and is connected with the electric heating element through a wire. The hot air auxiliary heating component is an industrial hot air blower, a flexible air outlet pipe 6 is arranged on the hot air auxiliary heating component, the hot air auxiliary heating component is arranged on the frame 1, and the flexible air outlet pipe 6 is fixed on a push rod of the lifting component 3 through a bracket. A pipe orifice 7 is arranged at one end of the flexible air outlet pipe 6, and the pipe orifice 7 is in an isosceles triangle shape; the translation component 2, the lifting component 3, the metal ironing head 4 and the pipe orifice 7 of the flexible air outlet pipe 6 are all positioned above the ironing platform 8; as shown in fig. 2, the nozzle 7 of the flexible air outlet pipe 6 is positioned at one side of the metal ironing head 4, the metal ironing head 4 is positioned on the central line of the nozzle 7 and is nearest to the bottom edge of the nozzle 7 in an isosceles triangle structure, the nozzle 7 of the flexible air outlet pipe 6 faces the ironing platform 8, and the nozzle 7 of the flexible air outlet pipe 6 faces the ironing platform 8.
In operation, carpets to be thermoprinted are placed on the pattern ironing platform 8. The temperature control assembly 5 supplies electric energy to the electric heating element, so that the metal stamping head 4 works, and the end of the metal stamping head 4 in a hemispherical shape maintains a high constant temperature. The hot air auxiliary heating component works, and hot air with the temperature lower than the working temperature of the metal stamping head 4 is output at the pipe orifice 7 of the flexible air outlet pipe 6. The hemispherical end of the metal stamping head 4 extends into the tufting of the carpet surface under the combined action of the translation component 2 and the lifting component 3, and hot air flows around the metal stamping to perform the preheating function. The metal stamping head 4 heats the tufting of the carpet surface to be melted to form a concave structure, and finally, the pattern of the corresponding structure is obtained through the position of the metal stamping head 4.
Claims (3)
1. A carpet embossing device, characterized in that: the carpet ironing device comprises a frame (1), a translation component (2), a lifting component (3), a metal ironing head (4), a temperature control component (5) and a hot air auxiliary heating component, wherein the metal ironing head (4) is of a cylindrical structure, an electric heating part is arranged in the metal ironing head (4), one end of the metal ironing head (4) is hemispherical, the other end of the metal ironing head is fixed on the lifting component (3), the lifting component (3) is fixedly arranged on the translation component (2), the translation component (2) is fixedly arranged on the frame (1), an ironing platform (8) is arranged on the frame (1), the surface of the ironing platform (8) is a horizontal plane, the metal ironing head (4) is positioned above the ironing platform (8), the temperature control component (5) is arranged on the frame (1) and is connected with the electric heating part in the metal ironing head (4), the auxiliary heating component is provided with a flexible air outlet pipe (6) which outputs hot air with the temperature lower than the working temperature of the metal ironing head (4), one end of the flexible air outlet pipe (6) is provided with an ironing platform (8), the surface of the metal ironing head (6) is arranged on one side of the flexible air outlet pipe (6) and is fixed on the flexible heating pipe (6) of the frame (3), the pipe orifice (7) of the flexible air outlet pipe (6) faces the pattern ironing platform (8).
2. Carpet embossing apparatus as set forth in claim 1, wherein: the pipe orifice (7) of the flexible air outlet pipe (6) is in an isosceles triangle shape, and the metal stamping head (4) is positioned on the central line of the pipe orifice (7) and is nearest to the bottom edge of the pipe orifice (7) in an isosceles triangle structure.
3. The carpet embossing apparatus of claim 2, wherein: the pipe orifice (7) of the flexible air outlet pipe (6) faces to the pattern ironing platform (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810219313.4A CN110273244B (en) | 2018-03-16 | 2018-03-16 | Carpet pyrograph device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810219313.4A CN110273244B (en) | 2018-03-16 | 2018-03-16 | Carpet pyrograph device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110273244A CN110273244A (en) | 2019-09-24 |
| CN110273244B true CN110273244B (en) | 2024-04-02 |
Family
ID=67957870
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810219313.4A Active CN110273244B (en) | 2018-03-16 | 2018-03-16 | Carpet pyrograph device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110273244B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102061549A (en) * | 2010-11-23 | 2011-05-18 | 张家港市金陵纺织有限公司 | Semi-worsted ultra-thin double-faced overcoating wool fabric |
| CN105155185A (en) * | 2015-10-08 | 2015-12-16 | 大津编物（无锡）有限公司 | Embossing device of blanket and production method of blanket |
| CN105908437A (en) * | 2016-06-20 | 2016-08-31 | 大津编物（无锡）有限公司 | Blanket hot rolling and ironing mechanism |
| CN107217519A (en) * | 2017-07-31 | 2017-09-29 | 长兴县大伟纺织有限公司 | A kind of weaving face fabric is singed printing production line |
| CN208009070U (en) * | 2018-03-16 | 2018-10-26 | 浙江东方星月地毯产业有限公司 | A kind of carpet bronze designs or patterns on fans, wooden furniture, etc. device |
-
2018
- 2018-03-16 CN CN201810219313.4A patent/CN110273244B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102061549A (en) * | 2010-11-23 | 2011-05-18 | 张家港市金陵纺织有限公司 | Semi-worsted ultra-thin double-faced overcoating wool fabric |
| CN105155185A (en) * | 2015-10-08 | 2015-12-16 | 大津编物（无锡）有限公司 | Embossing device of blanket and production method of blanket |
| CN105908437A (en) * | 2016-06-20 | 2016-08-31 | 大津编物（无锡）有限公司 | Blanket hot rolling and ironing mechanism |
| CN107217519A (en) * | 2017-07-31 | 2017-09-29 | 长兴县大伟纺织有限公司 | A kind of weaving face fabric is singed printing production line |
| CN208009070U (en) * | 2018-03-16 | 2018-10-26 | 浙江东方星月地毯产业有限公司 | A kind of carpet bronze designs or patterns on fans, wooden furniture, etc. device |
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| Publication number | Publication date |
|---|---|
| CN110273244A (en) | 2019-09-24 |
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