CN110270644A - A kind of intelligent continuous production device of diaphragm manufacture - Google Patents
A kind of intelligent continuous production device of diaphragm manufacture Download PDFInfo
- Publication number
- CN110270644A CN110270644A CN201810209423.2A CN201810209423A CN110270644A CN 110270644 A CN110270644 A CN 110270644A CN 201810209423 A CN201810209423 A CN 201810209423A CN 110270644 A CN110270644 A CN 110270644A
- Authority
- CN
- China
- Prior art keywords
- continuous production
- production device
- punch
- intelligent continuous
- bending
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000010924 continuous production Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 238000005452 bending Methods 0.000 claims abstract description 26
- 238000005192 partition Methods 0.000 claims abstract description 18
- 238000004080 punching Methods 0.000 claims abstract description 13
- 239000000047 product Substances 0.000 claims description 20
- 239000011265 semifinished product Substances 0.000 claims description 12
- 230000000007 visual effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 9
- 238000012797 qualification Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
Abstract
The present invention relates to a kind of intelligent continuous production devices of diaphragm manufacture, the device includes setting gradually along feedstock direction: for manufacturing the bundling mechanism (1) of the convex closure on partition, the punch mechanism (2) of through-hole on punching press partition and for partition carry out bending bending mechanism (3), First look testing agency (4) are equipped between the bundling mechanism (1) and punch mechanism (2), the second vision-based detection mechanism (5) is equipped between the punch mechanism (2) and bending mechanism (3), the First look testing agency (4) and the second vision-based detection mechanism (5) side is equipped with substandard products delivery outlet (6).Compared with prior art, manpower and material resources are effectively reduced in the present invention, and high production efficiency greatly improves production capacity.
Description
Technical field
The present invention relates to a kind of partition process units, more particularly, to a kind of diaphragm manufacture continuous production device.
Background technique
Currently, the processing of vehicle upper spacer is still independently to be carried out using distribution more to process, each process, the equipment needed
It is more, it is troublesome in poeration, manpower and equipment cost are substantially increased, while production efficiency is low.Meanwhile in existing production process, respectively
Lack corresponding detection process after the completion of a process production, can still enter lower road when wherein production flaw occurs in a certain procedure
Process just can be examined out, result in waste of resources as a result, and production efficiency is low after only completing entire partition processing.Therefore
The smart machine that multiple processes are carried out continuously can be very important by searching out one kind, on the one hand can substantially reduce equipment
And human cost, production efficiency on the other hand can be effectively improved, enterprise's production capacity is increased.
Summary of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of diaphragm manufacture intelligence
It can type continuous production device.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of intelligent continuous production device of diaphragm manufacture, which includes setting gradually along feedstock direction: being used for
Manufacture the bundling mechanism of the convex closure on partition, the punch mechanism of through-hole on punching press partition and for rolling over to partition
Curved bending mechanism is equipped with First look testing agency, the punch mechanism between the bundling mechanism and punch mechanism
The second vision-based detection mechanism, the First look testing agency and the second vision-based detection mechanism side are equipped between bending mechanism
Face is equipped with substandard products delivery outlet.
The bundling mechanism includes briquetting upper mold and briquetting lower die, and the briquetting upper mold is equipped with scalariform boss, described
Briquetting lower die be correspondingly provided with trapezoidal groove.
The punch mechanism includes punch upper die and punching lower die, and the punch upper die is distributed multiple stamping knives.
The bending mechanism includes 45 degree of bending machines and 90 degree of bending machines.
The First look testing agency and the second vision-based detection mechanism includes for shooting from bundling mechanism or punching
Mechanism output semi-finished product photo camera and for by semi-finished product photo with qualification semi-finished product photo compare and judge be
The processor of no qualification, the camera are connected to processor.
The substandard products delivery outlet is equipped with the alarm mechanism for alarming after substandard products are stacked into setting height.
The alarm mechanism includes infrared detection sensor and combined aural and visual alarm, the infrared detection sensor setting
In substandard products delivery outlet side, the infrared detection sensor connects combined aural and visual alarm.
The processor includes computer.
Compared with prior art, the present invention has the advantage that
(1) diaphragm manufacture of the present invention is integrated by briquetting, punching, bending with intelligent continuous production device, the company of being formed
Continuous production line, whole-process automatic completion reduce manpower and material resources, while carrying out semi-finished product detection after the completion of stamping and punching, protect
Card later process efficiently accomplishes, and improves production efficiency；
(2) video camera, processor is arranged in vision-based detection mechanism of the present invention, is realized by way of shooting photo and being compared
Automatic detection participates in without artificial, improves the degree of automation, improves detection efficiency；
(3) present invention can remind staff to empty substandard products in time and carry out again in substandard products delivery outlet setting alarm mechanism
Processing.
Detailed description of the invention
Fig. 1 is the distributed architecture schematic diagram of the intelligent continuous production device of diaphragm manufacture of the present invention；
Fig. 2 is the structural schematic diagram of partition produced by the invention.
In figure, 1 is bundling mechanism, and 2 be punch mechanism, and 3 be bending mechanism, and 4 be First look testing agency, and 5 be second
Vision-based detection mechanism, 6 be substandard products delivery outlet, and 11 be briquetting, and 12 be through-hole.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.Note that the following embodiments and the accompanying drawings is said
Bright is substantial illustration, and the present invention is not intended to be applicable in it object or its purposes is defined, and the present invention does not limit
In the following embodiments and the accompanying drawings.
Embodiment
As shown in Figure 1, a kind of intelligent continuous production device of diaphragm manufacture, the device include successively setting along feedstock direction
It sets: the punch mechanism 2 of the through-hole for manufacturing the bundling mechanism 1 of the convex closure on partition, on punching press partition and being used for
The bending mechanism 3 that bending is carried out to partition is equipped with First look testing agency 4, punching between bundling mechanism 1 and punch mechanism 2
The second vision-based detection mechanism 5, First look testing agency 4 and the second vision-based detection mechanism are equipped between mechanism 2 and bending mechanism 3
5 sides are equipped with substandard products delivery outlet 6, and substandard products delivery outlet 6 is equipped with Stacking Robots, substandard products stacking is got up.Diaphragm manufacture intelligence
Type continuous production device is integrated by briquetting, punching, bending, forms tinuous production, and whole-process automatic completion reduces manpower object
Power, while semi-finished product detection is carried out after the completion of stamping and punching, guarantee efficiently accomplishing for later process, improves production effect
Rate.
Bundling mechanism 1 includes briquetting upper mold and briquetting lower die, and briquetting upper mold is equipped with scalariform boss, and briquetting lower die is correspondingly provided with
Trapezoidal groove, punch mechanism 2 include punch upper die and punching lower die, and punch upper die is distributed multiple stamping knives, and bending mechanism 3 includes 45
Bending machine and 90 degree of bending machines are spent, 45 degree of bending machines and 90 degree of bending machines are existing mechanism.
First look testing agency 4 and the second vision-based detection mechanism 5 include for shooting from bundling mechanism 1 or punch mechanism
The camera of the semi-finished product photos of 2 outputs and for comparing and judging whether to close semi-finished product photo and qualification semi-finished product photo
The processor of lattice, camera are connected to processor, and processor includes computer.Pass through shooting semi-finished product photo and is compared
Mode realizes full-automatic detection, participates in without artificial, reduces cost of labor investment, while improving production efficiency.
Substandard products delivery outlet 6 is equipped with the alarm mechanism for alarming after substandard products are stacked into setting height, alarm mechanism
Including infrared detection sensor and combined aural and visual alarm, the setting of infrared detection sensor is passed in 6 side of substandard products delivery outlet, infrared detection
Sensor connects combined aural and visual alarm.After the substandard products of substandard products delivery outlet 6 are stacked into setting height, sound-light alarm is carried out, is reminded in time
Staff empties substandard products and reprocesses.
It is illustrated in figure 2 the structural representation for the partition produced using aforementioned barriers manufacture with intelligent continuous production device
Scheme, briquetting 11 is suppressed by bundling mechanism 1 in the partition, and through-hole 12 is stamped to form by punch mechanism 2, on partition also
Many places bending is folded by bending mechanism 3.
Above embodiment is only to enumerate, and does not indicate limiting the scope of the invention.These embodiments can also be with other
Various modes are implemented, and can make in the range of not departing from technical thought of the invention it is various omit, displacement, change.
Claims (8)
1. a kind of intelligent continuous production device of diaphragm manufacture, which is characterized in that the device includes successively setting along feedstock direction
Set: the punch mechanism (2) of the through-hole for manufacturing the bundling mechanism (1) of the convex closure on partition, on punching press partition and
The first view is equipped with for carrying out the bending mechanism (3) of bending to partition, between the bundling mechanism (1) and punch mechanism (2)
Feel testing agency (4), the second vision-based detection mechanism (5) is equipped between the punch mechanism (2) and bending mechanism (3), it is described
First look testing agency (4) and the second vision-based detection mechanism (5) side be equipped with substandard products delivery outlet (6).
2. a kind of intelligent continuous production device of diaphragm manufacture according to claim 1, which is characterized in that the pressure
Turn-up mechanism (1) includes briquetting upper mold and briquetting lower die, and the briquetting upper mold is equipped with scalariform boss, and the briquetting lower die is corresponding
Equipped with trapezoidal groove.
3. a kind of intelligent continuous production device of diaphragm manufacture according to claim 1, which is characterized in that described rushes
Holes mechanism (2) includes punch upper die and punching lower die, and the punch upper die is distributed multiple stamping knives.
4. a kind of intelligent continuous production device of diaphragm manufacture according to claim 1, which is characterized in that the folding
Bender structure (3) includes 45 degree of bending machines and 90 degree of bending machines.
5. a kind of intelligent continuous production device of diaphragm manufacture according to claim 1, which is characterized in that described
One vision-based detection mechanism (4) and the second vision-based detection mechanism (5) include for shooting from bundling mechanism (1) or punch mechanism (2)
The camera of the semi-finished product photo of output and for being compared semi-finished product photo with qualified semi-finished product photo and judging whether to close
The processor of lattice, the camera are connected to processor.
6. a kind of intelligent continuous production device of diaphragm manufacture according to claim 1, which is characterized in that time
Product delivery outlet (6) is equipped with the alarm mechanism for alarming after substandard products are stacked into setting height.
7. a kind of intelligent continuous production device of diaphragm manufacture according to claim 6, which is characterized in that the report
Alert mechanism includes infrared detection sensor and combined aural and visual alarm, and the infrared detection sensor is arranged in substandard products delivery outlet (6)
Side, the infrared detection sensor connect combined aural and visual alarm.
8. a kind of intelligent continuous production device of diaphragm manufacture according to claim 5, which is characterized in that the place
Managing device includes computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810209423.2A CN110270644A (en) | 2018-03-14 | 2018-03-14 | A kind of intelligent continuous production device of diaphragm manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810209423.2A CN110270644A (en) | 2018-03-14 | 2018-03-14 | A kind of intelligent continuous production device of diaphragm manufacture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110270644A true CN110270644A (en) | 2019-09-24 |
Family
ID=67958362
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810209423.2A Pending CN110270644A (en) | 2018-03-14 | 2018-03-14 | A kind of intelligent continuous production device of diaphragm manufacture |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110270644A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01162526A (en) * | 1987-12-17 | 1989-06-27 | Toyota Motor Corp | Press forming method |
| CN103551455A (en) * | 2013-09-27 | 2014-02-05 | 浙江龙生汽车部件股份有限公司 | Progressive die and method for processing side rail wall panel of automotive seat |
| CN204470133U (en) * | 2015-01-26 | 2015-07-15 | 中山市美捷时包装制品有限公司 | A kind of product quality automatic detection device |
| CN105234286A (en) * | 2015-11-10 | 2016-01-13 | 滁州市新康达金属制品有限公司 | Continuous die and production method for preparing lower partition plate reinforcing plates |
| WO2016086333A1 (en) * | 2014-12-01 | 2016-06-09 | 李相鹏 | Visual detection device for screw detection |
| CN205798037U (en) * | 2016-05-04 | 2016-12-14 | 峰川模具(东莞)有限公司 | A kind of automatic punch |
| CN207026272U (en) * | 2017-06-12 | 2018-02-23 | 武汉铭科精技汽车零部件有限公司 | Diel |
| CN208083257U (en) * | 2018-03-14 | 2018-11-13 | 上海强精金属制品有限公司 | A kind of intelligent continuous production device of diaphragm manufacture |
-
2018
- 2018-03-14 CN CN201810209423.2A patent/CN110270644A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01162526A (en) * | 1987-12-17 | 1989-06-27 | Toyota Motor Corp | Press forming method |
| CN103551455A (en) * | 2013-09-27 | 2014-02-05 | 浙江龙生汽车部件股份有限公司 | Progressive die and method for processing side rail wall panel of automotive seat |
| WO2016086333A1 (en) * | 2014-12-01 | 2016-06-09 | 李相鹏 | Visual detection device for screw detection |
| CN204470133U (en) * | 2015-01-26 | 2015-07-15 | 中山市美捷时包装制品有限公司 | A kind of product quality automatic detection device |
| CN105234286A (en) * | 2015-11-10 | 2016-01-13 | 滁州市新康达金属制品有限公司 | Continuous die and production method for preparing lower partition plate reinforcing plates |
| CN205798037U (en) * | 2016-05-04 | 2016-12-14 | 峰川模具(东莞)有限公司 | A kind of automatic punch |
| CN207026272U (en) * | 2017-06-12 | 2018-02-23 | 武汉铭科精技汽车零部件有限公司 | Diel |
| CN208083257U (en) * | 2018-03-14 | 2018-11-13 | 上海强精金属制品有限公司 | A kind of intelligent continuous production device of diaphragm manufacture |
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