CN110270644A - A kind of intelligent continuous production device of diaphragm manufacture - Google Patents
A kind of intelligent continuous production device of diaphragm manufacture Download PDFInfo
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- CN110270644A CN110270644A CN201810209423.2A CN201810209423A CN110270644A CN 110270644 A CN110270644 A CN 110270644A CN 201810209423 A CN201810209423 A CN 201810209423A CN 110270644 A CN110270644 A CN 110270644A
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- punching
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000010924 continuous production Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 238000004080 punching Methods 0.000 claims abstract description 37
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 238000005452 bending Methods 0.000 claims abstract description 26
- 230000000007 visual effect Effects 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 22
- 230000002950 deficient Effects 0.000 claims abstract description 21
- 238000005192 partition Methods 0.000 claims abstract description 13
- 238000011179 visual inspection Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 12
- 238000003475 lamination Methods 0.000 description 9
- 239000011265 semifinished product Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012956 testing procedure Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
Abstract
本发明涉及一种隔板制造用智能型连续生产装置，该装置包括沿进料方向依次设置的：用于制造隔板上的凸包的压包机构(1)、用于冲压隔板上的通孔的冲孔机构(2)以及用于对隔板进行折弯的折弯机构(3)，所述的压包机构(1)和冲孔机构(2)之间设有第一视觉检测机构(4)，所述的冲孔机构(2)和折弯机构(3)之间设有第二视觉检测机构(5)，所述的第一视觉检测机构(4)和第二视觉检测机构(5)侧面设有次品输出口(6)。与现有技术相比，本发明有效降低人力物力，生产效率高，大幅提高产能。
The invention relates to an intelligent continuous production device for manufacturing partitions, which comprises sequentially arranged along the feeding direction: a pressing mechanism (1) for manufacturing convex bumps on the partitions, a pressing mechanism (1) for stamping the partitions The punching mechanism (2) for the through hole and the bending mechanism (3) for bending the separator, the first visual inspection mechanism (1) and the punching mechanism (2) are provided between the Mechanism (4), the second visual detection mechanism (5) is arranged between the punching mechanism (2) and the bending mechanism (3), the first visual detection mechanism (4) and the second visual detection mechanism The side of the mechanism (5) is provided with a defective product output port (6). Compared with the prior art, the present invention effectively reduces manpower and material resources, has high production efficiency, and greatly increases production capacity.
Description
技术领域technical field
本发明涉及一种隔板生产装置，尤其是涉及一种隔板制造用连续生产装置。The present invention relates to a separator production device, in particular to a continuous production device for separator manufacture.
背景技术Background technique
目前，车辆上隔板加工仍然是采用分布多到工序，各个工序独立进行，需要的设备多，操作麻烦，大大地增加了人力和设备成本，同时生产效率低。同时，现有生产过程中，各个工序生产完成后缺少相应的检测工序，当其中某一道工序出现生产瑕疵时仍会进入下道工序，只有完成整个隔板加工后才会被检查出来，由此，造成资源浪费，且生产效率低。因此寻找出一种能够将多个工序连续进行的智能设备是非常必要的，一方面能有大大降低设备和人力成本，另一方面能够有效提高生产效率，增大企业产能。At present, the processing of the upper partition of the vehicle still adopts multiple processes, and each process is carried out independently, which requires a lot of equipment and troublesome operation, which greatly increases the cost of manpower and equipment, and at the same time, the production efficiency is low. At the same time, in the existing production process, there is a lack of corresponding testing procedures after the completion of each process. When a production defect occurs in one of the processes, it will still enter the next process, and it will be checked out only after the entire partition is processed. , resulting in waste of resources and low production efficiency. Therefore, it is very necessary to find an intelligent device that can carry out multiple processes continuously. On the one hand, it can greatly reduce equipment and labor costs, and on the other hand, it can effectively improve production efficiency and increase enterprise production capacity.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种隔板制造用智能型连续生产装置。The object of the present invention is to provide an intelligent continuous production device for manufacturing separators in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现：The purpose of the present invention can be achieved through the following technical solutions:
一种隔板制造用智能型连续生产装置，该装置包括沿进料方向依次设置的：用于制造隔板上的凸包的压包机构、用于冲压隔板上的通孔的冲孔机构以及用于对隔板进行折弯的折弯机构，所述的压包机构和冲孔机构之间设有第一视觉检测机构，所述的冲孔机构和折弯机构之间设有第二视觉检测机构，所述的第一视觉检测机构和第二视觉检测机构侧面设有次品输出口。An intelligent continuous production device for manufacturing separators, which includes sequentially arranged along the feeding direction: a pressing mechanism for making convex bumps on the separator, and a punching mechanism for punching through holes on the separator As well as a bending mechanism for bending the separator, a first visual inspection mechanism is provided between the pressing mechanism and the punching mechanism, and a second visual inspection mechanism is provided between the punching mechanism and the bending mechanism. The visual detection mechanism, the first visual detection mechanism and the second visual detection mechanism are provided with defective product output ports on the side.
所述的压包机构包括压包上模和压包下模，所述的压包上模设有梯状凸台，所述的压包下模对应设有梯形凹槽。The lamination mechanism includes an upper die for lamination and a lower die for lamination, the upper die for lamination is provided with a trapezoidal boss, and the lower die for lamination is correspondingly provided with a trapezoidal groove.
所述的冲孔机构包括冲孔上模和冲孔下模，所述的冲孔上模分布多个冲刀。The punching mechanism includes a punching upper die and a punching lower die, and the punching upper die is distributed with a plurality of punching knives.
所述的折弯机构包括45度折弯机和90度折弯机。The bending mechanism includes a 45-degree bending machine and a 90-degree bending machine.
所述的第一视觉检测机构和第二视觉检测机构包括用于拍摄从压包机构或冲孔机构输出的半成品照片的照相机以及用于将半成品照片与合格半成品照片比对并判断是否合格的处理器，所述的照相机连接至处理器。The first visual inspection mechanism and the second visual inspection mechanism include a camera for taking photos of semi-finished products output from the pressing mechanism or punching mechanism, and a process for comparing the photos of semi-finished products with the photos of qualified semi-finished products and judging whether they are qualified device, the camera is connected to the processor.
所述的次品输出口设有用于在次品堆积到设定高度后进行报警的报警机构。The defective product output port is provided with an alarm mechanism for alarming after the defective products are piled up to a set height.
所述的报警机构包括红外检测传感器和声光报警器，所述的红外检测传感器设置在次品输出口侧面，所述的红外检测传感器连接声光报警器。The alarm mechanism includes an infrared detection sensor and an audible and visual alarm. The infrared detection sensor is arranged on the side of the defective product output port, and the infrared detection sensor is connected to the audible and visual alarm.
所述的处理器包括计算机。The processor includes a computer.
与现有技术相比，本发明具有如下优点：Compared with prior art, the present invention has following advantage:
(1)本发明隔板制造用智能型连续生产装置将压包、冲孔、折弯集成一体，形成连续生产线，全程自动完成，减少人力物力，同时在冲压和冲孔完成后均进行半成品检测，保证后道工序的有效完成，提高生产效率；(1) The intelligent continuous production device for the manufacture of the separator of the present invention integrates pressing, punching, and bending to form a continuous production line, which is automatically completed in the whole process, reducing manpower and material resources, and at the same time, semi-finished products are inspected after stamping and punching are completed. , to ensure the effective completion of subsequent processes and improve production efficiency;
(2)本发明视觉检测机构设置摄像机、处理器，通过拍摄照片进行比对的方式实现自动化检测，无须人工参与，提高自动化程度，提高检测效率；(2) The visual detection mechanism of the present invention is equipped with a camera and a processor, and realizes automatic detection by taking photos for comparison, without manual participation, improving the degree of automation and improving detection efficiency;
(3)本发明在次品输出口设置报警机构能够及时提醒工作人员清空次品并进行再加工。(3) In the present invention, an alarm mechanism is set at the outlet of the defective product, which can promptly remind the staff to empty the defective product and reprocess it.
附图说明Description of drawings
图1为本发明隔板制造用智能型连续生产装置的分布结构示意图；Fig. 1 is the distribution structure schematic diagram of the intelligent continuous production device for separator manufacture of the present invention;
图2为本发明生产的隔板的结构示意图。Fig. 2 is a structural schematic diagram of a separator produced in the present invention.
图中，1为压包机构，2为冲孔机构，3为折弯机构，4为第一视觉检测机构，5为第二视觉检测机构，6为次品输出口，11为压包，12为通孔。In the figure, 1 is the bag pressing mechanism, 2 is the punching mechanism, 3 is the bending mechanism, 4 is the first visual inspection mechanism, 5 is the second visual inspection mechanism, 6 is the output port of defective products, 11 is the pressing bag, 12 for through holes.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。注意，以下的实施方式的说明只是实质上的例示，本发明并不意在对其适用物或其用途进行限定，且本发明并不限定于以下的实施方式。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. Note that the description of the following embodiments is merely an illustration in nature, and the present invention is not intended to limit the applicable objects or uses thereof, and the present invention is not limited to the following embodiments.
实施例Example
如图1所示，一种隔板制造用智能型连续生产装置，该装置包括沿进料方向依次设置的：用于制造隔板上的凸包的压包机构1、用于冲压隔板上的通孔的冲孔机构2以及用于对隔板进行折弯的折弯机构3，压包机构1和冲孔机构2之间设有第一视觉检测机构4，冲孔机构2和折弯机构3之间设有第二视觉检测机构5，第一视觉检测机构4和第二视觉检测机构5侧面设有次品输出口6，次品输出口6设有堆垛机器人，将次品堆垛起来。隔板制造用智能型连续生产装置将压包、冲孔、折弯集成一体，形成连续生产线，全程自动完成，减少人力物力，同时在冲压和冲孔完成后均进行半成品检测，保证后道工序的有效完成，提高生产效率。As shown in Figure 1, an intelligent continuous production device for the manufacture of separators, the device includes sequentially arranged along the feeding direction: a pressing mechanism 1 for making convex bumps on the separators, a pressing mechanism 1 for stamping the separators The punching mechanism 2 for the through hole and the bending mechanism 3 for bending the partition, the first visual detection mechanism 4 is arranged between the pressing mechanism 1 and the punching mechanism 2, the punching mechanism 2 and the bending mechanism A second visual detection mechanism 5 is arranged between the mechanisms 3, and a defective product output port 6 is provided on the side of the first visual detection mechanism 4 and the second visual detection mechanism 5, and a stacking robot is provided at the defective product output port 6 to stack the defective products. Stack up. The intelligent continuous production device for partition manufacturing integrates pressing, punching, and bending to form a continuous production line, which is automatically completed throughout the process, reducing manpower and material resources. At the same time, semi-finished products are inspected after stamping and punching are completed to ensure subsequent processes. Effective completion, improve production efficiency.
压包机构1包括压包上模和压包下模，压包上模设有梯状凸台，压包下模对应设有梯形凹槽，冲孔机构2包括冲孔上模和冲孔下模，冲孔上模分布多个冲刀，折弯机构3包括45度折弯机和90度折弯机，45度折弯机和90度折弯机均为现有机构。Lamination mechanism 1 includes a lamination upper die and a lamination lower die. The lamination upper die is provided with a ladder-shaped boss, and the ladle lower die is correspondingly provided with a trapezoidal groove. The punching mechanism 2 includes a punching upper die and a punching lower die. Die, punching upper die distributes a plurality of punching knives, and bending mechanism 3 comprises 45 degree bending machine and 90 degree bending machine, and 45 degree bending machine and 90 degree bending machine are existing institutions.
第一视觉检测机构4和第二视觉检测机构5包括用于拍摄从压包机构1或冲孔机构2输出的半成品照片的照相机以及用于将半成品照片与合格半成品照片比对并判断是否合格的处理器，照相机连接至处理器，处理器包括计算机。通过拍摄半成品照片并进行比对的方式实现全自动检测，无须人工参与，降低人工成本投入，同时提高生产效率。The first visual inspection mechanism 4 and the second visual inspection mechanism 5 include a camera for taking photos of semi-finished products output from the pressing mechanism 1 or punching mechanism 2 and a camera for comparing the photos of semi-finished products with qualified semi-finished products and judging whether they are qualified or not. A processor, to which the camera is connected, includes a computer. Fully automatic inspection is realized by taking photos of semi-finished products and comparing them, without manual participation, reducing labor costs and improving production efficiency.
次品输出口6设有用于在次品堆积到设定高度后进行报警的报警机构，报警机构包括红外检测传感器和声光报警器，红外检测传感器设置在次品输出口6侧面，红外检测传感器连接声光报警器。当次品输出口6的次品堆积到设定高度后，进行声光报警，及时提醒工作人员清空次品并进行再加工。The defective product output port 6 is provided with an alarm mechanism for alarming after the defective product is piled up to a set height. The alarm mechanism includes an infrared detection sensor and an audible and visual alarm. The infrared detection sensor is arranged on the side of the defective product output port 6, and the infrared detection sensor Connect the sound and light alarm. When the defective products at the defective product output port 6 have accumulated to a set height, an audible and visual alarm will be issued to promptly remind the staff to empty the defective products and reprocess them.
如图2所示为采用上述隔板制造用智能型连续生产装置生产出的隔板的结构示意图，该隔板中压包11通过压包机构1压制而成，通孔12通过冲孔机构2冲压而成，隔板上还有多处折弯，均是通过折弯机构3折叠而成。As shown in Figure 2, it is a structural schematic diagram of the separator produced by the above-mentioned intelligent continuous production device for the manufacture of the separator. It is formed by stamping, and there are many bends on the partition, all of which are folded by the bending mechanism 3 .
上述实施方式仅为例举，不表示对本发明范围的限定。这些实施方式还能以其它各种方式来实施，且能在不脱离本发明技术思想的范围内作各种省略、置换、变更。The above-mentioned embodiments are merely examples, and do not limit the scope of the present invention. These embodiments can also be implemented in various other forms, and various omissions, substitutions, and changes can be made without departing from the scope of the technical idea of the present invention.
Claims (8)
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| CN201810209423.2A CN110270644A (en) | 2018-03-14 | 2018-03-14 | A kind of intelligent continuous production device of diaphragm manufacture |
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| CN201810209423.2A CN110270644A (en) | 2018-03-14 | 2018-03-14 | A kind of intelligent continuous production device of diaphragm manufacture |
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| CN205798037U (en) * | 2016-05-04 | 2016-12-14 | 峰川模具(东莞)有限公司 | A kind of automatic stamping equipment |
| CN207026272U (en) * | 2017-06-12 | 2018-02-23 | 武汉铭科精技汽车零部件有限公司 | Diel |
| CN208083257U (en) * | 2018-03-14 | 2018-11-13 | 上海强精金属制品有限公司 | A kind of intelligent continuous production device of diaphragm manufacture |
-
2018
- 2018-03-14 CN CN201810209423.2A patent/CN110270644A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01162526A (en) * | 1987-12-17 | 1989-06-27 | Toyota Motor Corp | Press forming method |
| CN103551455A (en) * | 2013-09-27 | 2014-02-05 | 浙江龙生汽车部件股份有限公司 | Progressive die and method for processing side rail wall panel of automotive seat |
| WO2016086333A1 (en) * | 2014-12-01 | 2016-06-09 | 李相鹏 | Visual detection device for screw detection |
| CN204470133U (en) * | 2015-01-26 | 2015-07-15 | 中山市美捷时包装制品有限公司 | A kind of product quality automatic detection device |
| CN105234286A (en) * | 2015-11-10 | 2016-01-13 | 滁州市新康达金属制品有限公司 | Continuous die and production method for preparing lower partition plate reinforcing plates |
| CN205798037U (en) * | 2016-05-04 | 2016-12-14 | 峰川模具(东莞)有限公司 | A kind of automatic stamping equipment |
| CN207026272U (en) * | 2017-06-12 | 2018-02-23 | 武汉铭科精技汽车零部件有限公司 | Diel |
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Application publication date: 20190924 |