CN110259643A - A kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment - Google Patents
A kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment Download PDFInfo
- Publication number
- CN110259643A CN110259643A CN201910554009.XA CN201910554009A CN110259643A CN 110259643 A CN110259643 A CN 110259643A CN 201910554009 A CN201910554009 A CN 201910554009A CN 110259643 A CN110259643 A CN 110259643A
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- Prior art keywords
- flange plate
- changeover portion
- conversion equipment
- stiffener
- billet
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/728—Onshore wind turbines
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
The present invention provides a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipments, including upper flange plate, lower flange plate, flange shell ring, stiffener, billet, prestress wire, connection bolt and positioning bolt.Structure of the invention design is reasonable, be connected firmly, mechanical characteristic is good, anti-fatigue performance is strong, cheap, install convenient is, it can be achieved that prestressed concrete tower cylinder and the reasonable of steel tower tube are fastenedly connected.
Description
Technical field
The invention belongs to prestressing force steel reinforced concrete tower technique fields, and in particular to a kind of novel pre-stressed steel reinforced concrete pylon changeover portion
Conversion equipment.
Background technique
With the fast development of China's wind-powered electricity generation industry, the preferably land Construction of Wind Power of wind-resources is gradually saturated, the following wind
Electric field exploitation will gradually develop to low wind speed area, and Wind turbines develop to big single-machine capacity, large impeller diameter and high tower.Steel reinforced concrete
Pylon lower part uses armored concrete tower, and top uses steel tower drum, and basis uses disc reinforced concrete structure, three
It is connected by prestress wire, is able to satisfy the requirement of large-scale wind electricity machine unit hub height and rigidity, is obtained in wind-powered electricity generation field
Extensive concern and popularization and application.
For the changeover portion that concrete tower is connect with steel tower tube there are rigidity mutation problems, changeover portion is the weakness of steel reinforced concrete pylon
Link and key technology difficulty need to carry out reinforcement design to it.The connection type of traditional steel reinforced concrete pylon changeover portion generallys use L-type
Flanged joint, which need to select the thick flange of solid forging shaping, with the increase of tower height and diameter, therewith
The flange thickness matched is more and more thicker, to increase the cost of raw material and machining cost.On the other hand, matched with L-type flange
Bolt assembly length is limited by the thickness of flanged plate, causes the connection bolt length of L-type flange shorter, anti-fatigue performance is poor;This
Outside, the loss of prestress of bolt is influenced very big by the malformation of junction, therefore it is prestressed effectively to control bolt
Size, it is difficult to which tower junction is in pressured state always during guaranteeing fan operation.
Summary of the invention
The purpose of the present invention is in view of the above problems, provide a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion
Device, it is reasonable in design, be connected firmly, mechanical characteristic is good, anti-fatigue performance is strong, cheap, install convenient, can be real
Existing prestressed concrete tower cylinder and the reasonable of steel tower tube are fastenedly connected.For this purpose, the invention adopts the following technical scheme:
A kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment, it is characterised in that: the changeover portion conversion equipment includes upper
Flanged plate, lower flange plate, flange shell ring, stiffener, billet, prestress wire, connection bolt and positioning bolt;
Billet is arranged in the lower end of flange shell ring, and upper flange plate is arranged in the upper end of flange shell ring, and lower flange plate is arranged in steel
Between backing plate and upper flange plate, stiffener upper end and lower flange plate are welded, and outside and flange shell ring inner wall weld, lower end and steel pad
Plate welding;
The upper flange plate circumferential direction is equipped with bolt penetration hole corresponding with connection bolt, and lower flange plate circumferential direction is equipped with and prestress steel twist
The corresponding steel strand wires perforation of line;The lower flange plate and billet circumferential direction are equipped with bolt penetration hole corresponding with positioning bolt;
The changeover portion conversion equipment is connected by upper flange plate and connection bolt with top steel tower tube;
The changeover portion conversion equipment passes through positioning bolt during the installation process and connect with lower part concrete tower, on positioning bolt
End is anchored in the upper surface of lower flange plate, interval and billet between lower flange plate, stiffener, and anchoring lower ends are in being placed in
On lower anchor slab inside concrete tower;
The changeover portion conversion equipment is connect by prestress wire with lower part concrete tower and blower foundation.
Further, prestress wire arrangement should be as far as possible close to concrete tower inner wall to make full use of steel strand wires
Stretching force;The upper anchor point of steel strand wires is placed in the outer of lower flange plate, utilizes the lever of stiffener and billet junction fulcrum
The stretching force of steel strand wires is effectively transferred to the junction of changeover portion conversion equipment Yu concrete tower by effect, to guarantee the two
It is in pressured state always at joint face.
Further, the control tensioning force value of prestress wire determines after need to carrying out overall calculation in conjunction with load data.
Further, the stiffener is placed between lower flange plate and billet and circumferential direction is evenly arranged in steel strand in pairs
The two sides of line perforation, stiffener upper end and lower flange plate weld, and outside and flange shell ring inner wall weld;Stiffener and lower flange
Plate, billet, flange shell ring inner wall junction be respectively provided with arc aperture and seamlessly transit local stress, optimizing stress transmits road
Diameter.
Further, the stiffener is inverted trapezoidal steel plate, is flushed on the inside of stiffener upper end with lower flange plate inner wall, lower end
Inside is flushed with billet inner wall, can preferably adapt to the internal force distribution of stiffener, and effectively transmits of prestress wire
Pulling force.
Further, the billet internal-and external diameter is equal with the internal-and external diameter of concrete tower top surface, to guarantee that changeover portion turns
Changing device is completely overlapped in section part with concrete tower, wedge angle problem of stress concentration caused by avoiding size inconsistent.
Further, waterproof gasket cement is smeared between the billet and the gap of concrete tower top surface.
Further, all weld seams need to be through grinding process to eliminate residual stress.
The beneficial effects of the present invention are:
(1) a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment proposed by the present invention, reasonable in design, connection jail
Gu, mechanical characteristic is good, anti-fatigue performance is strong, cheap, install convenient, can effectively solve concrete tower and steel tower tube and connect
The rigidity mutation problems of changeover portion are connect, it can be achieved that being rationally fastenedly connected for prestressed concrete tower cylinder and steel tower tube, is able to satisfy wind
The enlargement of motor group, altitude demand for development can preferably utilize the wind-resources in low wind speed area.
(2) present invention can not by the way that stiffener is arranged between flanged plate and billet using Opposite direction connection flange principle
Increase flange plate thickness, only can be increased the rigidity of integrated connection flange by way of increasing or thickening stiffener, with traditional L
Type thickness flange, which is compared, can substantially reduce material and machining cost, while it is short, anti-to can avoid traditional L-type flange bolt length
The drawbacks such as poor fatigue properties, loss of prestress be serious.
(3) stiffener uses up big and down small trapezoidal steel plate in the present invention, is put more energy by the way that the upper anchor point of steel strand wires to be placed in
On the one hand the outer of plate can utilize the leverage of stiffener and billet junction fulcrum, the stretching force of steel strand wires is effective
It is transferred to the junction of changeover portion conversion equipment Yu concrete tower, to guarantee that the two is in compression shape always at joint face
Bending resistance and the resistance to capsizing of tower can be substantially improved in state;On the other hand can guarantee by adjusting the position of anchor point on steel strand wires
Steel strand wires are close to concrete tower inner wall, avoid conventional transition section conversion equipment from steel strand wires need to being arranged in concrete tower top and wear
The drawbacks of hole.
(4) billet and changeover portion integral solder are avoided applying for the pre-buried billet of concrete tower top by the present invention
Work process can disposably complete the installation of changeover portion conversion equipment.
Detailed description of the invention
Fig. 1 is a kind of whole elevation of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment embodiment 1 of the present invention.
Fig. 2 is a kind of whole elevation of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment embodiment 2 of the present invention.
Fig. 3 is a kind of lower flange plate A-A of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment embodiment 1 ~ 2 of the present invention
Visual angle sectional view.
Specific embodiment
Invention is further described in detail in the following with reference to the drawings and specific embodiments.Fig. 1 show embodiment 1, Fig. 2
It is shown embodiment 2, the difference of two embodiments is that the anchoring lower ends mode of positioning bolt 7 is different, initially below to implementation
Example 1 elaborates, and further remarks additionally to the difference of embodiment 2.
As shown in Fig. 1 ~ Fig. 3, a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment, including upper flange plate 3, laxative remedy
Blue plate 4, flange shell ring 1, stiffener 5, billet 6, prestress wire 13, connection bolt 16 and positioning bolt 7.
Billet 6 is arranged in the lower end of flange shell ring 1, and upper flange plate 3 is arranged in the upper end of flange shell ring 1, lower flange plate 4
It is arranged in the middle part of flange shell ring 1, upper flange plate 3, lower flange plate 4, billet 6 are circular ring shape steel plate, and three is and flange
Shell ring 1 is welded to connect;3 circumferential direction of upper flange plate is uniformly provided with bolt penetration hole 20 corresponding with connection 16 quantity of bolt;Lower flange plate 4
Circumferential direction is uniformly provided with 16 steel strand wires perforation 8, and the diameter of steel strand wires perforation 8 is 175mm, and prestress wire 13 is circumferentially spaced-apart
22.5 ° arrangement;Lower flange plate 4 and billet 6 is circumferential is uniformly provided with 4 bolt penetration holes 17 and 22 respectively, between 7 circumferential direction of positioning bolt
It is arranged every 90 °.
Changeover portion conversion equipment passes through upper flange plate 3 and the circumferential connection bolt 16 being evenly arranged and 15 phase of top steel tower tube
Even, the upper end of connection bolt 16 is anchored in the upper surface of 15 bottom flange of steel tower tube, anchoring lower ends method on changeover portion conversion equipment
The lower surface of blue plate 3.
Changeover portion conversion equipment passes through four positioning bolts 7 during the installation process and connect with lower part concrete tower 2, positioning
7 upper end of bolt is anchored in the upper surface of lower flange plate 4, interval and billet 6 between lower flange plate 4, stiffener 5, and
It is extended to inside concrete tower 2 by bolt sleeve 11, anchoring lower ends are in the lower anchor slab 12 being placed in inside concrete tower 2
On.In embodiment 1, lower anchor slab 12 is embedded in inside concrete tower 2, the lower end of positioning bolt 7 and is welded on lower anchor slab 12
On nut 14 be threadedly coupled, 14 outside welded nut of nut set 21;In example 2, corresponding positioning inside concrete tower 2
Nut mounting groove 19 is equipped at the position of 7 anchorage of bolt, after the lifting of changeover portion conversion equipment, from top to bottom by positioning bolt 7
Interval, billet 6 and bolt sleeve 11 across lower flange plate 4, stiffener 5 extend to the spiral shell inside concrete tower 2
In female mounting groove 19, the lower end of positioning bolt 7 is threadedly coupled by lower anchor slab 12 and nut 14.Preferably, spiral shell is positioned
The lower anchor slab 12 of bolt 7 nearby needs plus with pulling force effect of the longitudinal reinforcement to resist bolt to concrete.
Changeover portion conversion equipment by circumferential 16 beam prestress wires 13 being evenly arranged and lower part concrete tower 2 and
Blower foundation connection, makes concrete tower 2 improve the anti-bending strength of tower frame for wind generating set generally in preloading condition.Prestressing force
13 upper end of steel strand wires is anchored in the upper surface of lower flange plate 4 by tapered end 18, will be under steel strand wires 13 by way of the tensioning of bottom
End is anchored to blower foundation ring beam bottom surface.
Prestress wire 13 arranges the tensioning that should make full use of steel strand wires 13 close to 2 inner wall of concrete tower as far as possible
Power, preferably, in embodiment, the spacing of steel strand wires 13 and 2 inner wall of concrete tower keeps 5cm or so;Steel strand wires
13 upper anchor point is placed in the outer of lower flange plate 4, using the leverage of stiffener 5 and 6 junction fulcrum of billet, by steel
The stretching force of twisted wire 13 is effectively transferred to the junction of changeover portion conversion equipment Yu concrete tower 2, to guarantee that the two is connecting
Always pressured state is at face.Further, the control tensioning force value of prestress wire 13 need to be carried out in conjunction with load data
It is determined after overall calculation.
Stiffener 5 is placed between lower flange plate 4 and billet 6 and circumferential direction is evenly arranged in steel strand wires perforation 8 in pairs
Two sides, lower end and billet 6 weld, and the angle between stiffener 5 is 8 °, with a thickness of 30mm.5 upper end of stiffener and lower flange plate
4 welding, outside and 1 inner wall of flange shell ring weld;The connection of stiffener 5 and lower flange plate 4, billet 6,1 inner wall of flange shell ring
Place, which is respectively provided with arc aperture 9 and 10, seamlessly transits local stress, optimizing stress transmission path.
The stiffener 5 is inverted trapezoidal steel plate, is flushed on the inside of 5 upper end of stiffener with 4 inner wall of lower flange plate, lower end inside and
6 inner wall of billet flushes, and can preferably adapt to the internal force distribution of stiffener, and effectively transmits the stretching force of prestress wire.
6 internal-and external diameter of billet is equal with the internal-and external diameter of 2 top surface of concrete tower, with guarantee changeover portion conversion equipment with
Concrete tower 2 is completely overlapped in section part, wedge angle problem of stress concentration caused by avoiding size inconsistent.
Waterproof gasket cement is smeared between the gap of 2 top surface of the billet 6 and concrete tower.
Further, all weld seams need to be through grinding process to eliminate residual stress.
Above embodiments are only a kind of more excellent technical solution of the invention, it will be understood by those of skill in the art that not
Be detached from the principle of the present invention and essential situation can in embodiment technical solution or parameter modify or replace, all
It is covered by the protection scope of the present invention.
Claims (7)
1. a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment, it is characterised in that: the changeover portion conversion equipment includes
Upper flange plate, lower flange plate, flange shell ring, stiffener, billet, prestress wire, connection bolt and positioning bolt;
Billet is arranged in the lower end of flange shell ring, and upper flange plate is arranged in the upper end of flange shell ring, and lower flange plate is arranged in steel
Between backing plate and upper flange plate, stiffener upper end and lower flange plate are welded, and outside and flange shell ring inner wall weld, lower end and steel pad
Plate welding;
The upper flange plate circumferential direction is equipped with bolt penetration hole corresponding with connection bolt, and lower flange plate circumferential direction is equipped with and prestress steel twist
The corresponding steel strand wires perforation of line;The lower flange plate and billet circumferential direction are equipped with bolt penetration hole corresponding with positioning bolt;
The changeover portion conversion equipment is connected by upper flange plate and connection bolt with top steel tower tube;
The changeover portion conversion equipment passes through positioning bolt during the installation process and connect with lower part concrete tower, on positioning bolt
End is anchored in the upper surface of lower flange plate, interval and billet between lower flange plate, stiffener, and anchoring lower ends are in being placed in
On lower anchor slab inside concrete tower;
The changeover portion conversion equipment is connect by prestress wire with lower part concrete tower and blower foundation.
2. a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment according to claim 1, it is characterised in that: answer in advance
Power steel strand wires are close to concrete tower inner wall;The upper anchor point of steel strand wires is placed in the outer of lower flange plate, utilizes stiffener and steel
The stretching force of steel strand wires is effectively transferred to changeover portion conversion equipment and concrete tower by the leverage of backing plate junction fulcrum
Junction, with guarantee both be in pressured state always at joint face.
3. a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment according to claim 1, it is characterised in that: described
The two sides that stiffener is placed between lower flange plate and billet and circumferential direction is evenly arranged in steel strand wires perforation in pairs, on stiffener
End is welded with lower flange plate, and outside and flange shell ring inner wall weld;Stiffener and lower flange plate, billet, flange shell ring inner wall
Junction be respectively provided with arc aperture and seamlessly transit local stress, optimizing stress transmission path.
4. a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment according to claim 1, it is characterised in that: described
Stiffener is inverted trapezoidal steel plate, is flushed on the inside of stiffener upper end with lower flange plate inner wall, and lower end inside is flushed with billet inner wall,
The internal force distribution of stiffener can be preferably adapted to, and effectively transmits the stretching force of prestress wire.
5. a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment according to claim 1, it is characterised in that: described
Billet internal-and external diameter is equal with the internal-and external diameter of concrete tower top surface, to guarantee changeover portion conversion equipment and concrete tower disconnected
It is completely overlapped at face, wedge angle problem of stress concentration caused by avoiding size inconsistent.
6. a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment according to claim 1, it is characterised in that: described
Waterproof gasket cement is smeared between billet and the gap of concrete tower top surface.
7. a kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment according to claim 1, it is characterised in that: all
Weld seam need to be through grinding process to eliminate residual stress.
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CN201910554009.XA CN110259643A (en) | 2019-06-25 | 2019-06-25 | A kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment |
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CN201910554009.XA CN110259643A (en) | 2019-06-25 | 2019-06-25 | A kind of novel pre-stressed steel reinforced concrete pylon changeover portion conversion equipment |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112502908A (en) * | 2020-11-21 | 2021-03-16 | 重庆大学 | Connecting node suitable for offshore wind power tower cylinder structure and installation method |
CN113417807A (en) * | 2021-07-07 | 2021-09-21 | 重庆大学 | Wind turbine generator system concrete tower section of thick bamboo prestressing force steel strand end protection device |
CN116906273A (en) * | 2023-07-24 | 2023-10-20 | 湖南大学 | Concrete-steel mixing tower section of thick bamboo changeover portion connecting device |
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CN208252281U (en) * | 2017-12-28 | 2018-12-18 | 大唐湖北新能源有限公司 | A kind of wind power generating set steel reinforced concrete pylon |
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CN202673588U (en) * | 2012-07-09 | 2013-01-16 | 北京金风科创风电设备有限公司 | Device for connecting concrete tower drum with steel tower drum |
DE102016125062A1 (en) * | 2016-12-21 | 2018-06-21 | Wobben Properties Gmbh | Wind Turbine Tower and Wind Turbine Tower crossing segment |
CN207033662U (en) * | 2017-06-19 | 2018-02-23 | 上海电气风电集团有限公司 | A kind of transition section structure of steel reinforced concrete pylon |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112502908A (en) * | 2020-11-21 | 2021-03-16 | 重庆大学 | Connecting node suitable for offshore wind power tower cylinder structure and installation method |
CN112502908B (en) * | 2020-11-21 | 2024-05-17 | 重庆大学 | Connection node suitable for offshore wind power tower structure and installation method |
CN113417807A (en) * | 2021-07-07 | 2021-09-21 | 重庆大学 | Wind turbine generator system concrete tower section of thick bamboo prestressing force steel strand end protection device |
CN116906273A (en) * | 2023-07-24 | 2023-10-20 | 湖南大学 | Concrete-steel mixing tower section of thick bamboo changeover portion connecting device |
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