CN110259030A - A kind of flexible resilient structures macromolecule composite floor of stalk fibre and preparation method thereof - Google Patents

A kind of flexible resilient structures macromolecule composite floor of stalk fibre and preparation method thereof Download PDF

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Publication number
CN110259030A
CN110259030A CN201910481731.5A CN201910481731A CN110259030A CN 110259030 A CN110259030 A CN 110259030A CN 201910481731 A CN201910481731 A CN 201910481731A CN 110259030 A CN110259030 A CN 110259030A
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China
Prior art keywords
layer
flexible resilient
composite floor
pvc
stalk fibre
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Pending
Application number
CN201910481731.5A
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Chinese (zh)
Inventor
房轶群
张军华
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Jiangsu Kentier Wood Co Ltd
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Jiangsu Kentier Wood Co Ltd
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Filing date
Publication date
Application filed by Jiangsu Kentier Wood Co Ltd filed Critical Jiangsu Kentier Wood Co Ltd
Priority to CN201910481731.5A priority Critical patent/CN110259030A/en
Publication of CN110259030A publication Critical patent/CN110259030A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/002Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181Insulating layers integrally formed with the flooring or the flooring elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Ceramic Engineering (AREA)
  • Floor Finish (AREA)

Abstract

The present invention relates to composite floor board technical fields, specifically disclose a kind of flexible resilient structures macromolecule composite floor of stalk fibre, the stone rock stratum constituted including being located at nethermost stone rock powder, stone rock stratum upper surface is equipped with flexible resilient layer, the flexible resilient layer upper surface is equipped with layer of PVC, the layer of PVC upper surface is equipped with color film layer, and the layer of PVC upper surface is equipped with wearing layer.The present invention overcomes the deficiencies in the prior art, wearing coat is formed through UV epoxy resin technology processing, PVC and modified stalk fibre form composite interlayer, stone rock powder (mountain flour and perlite) constitutes flooring base, multilayered structure is closely as one by being cold-pressed gluing, realizes waterproof, flexible, a variety of advantage performances of zero formaldehyde, the flexible rebound effect with height, energy conservation and environmental protection simultaneously, advantage applied widely.

Description

A kind of flexible resilient structures macromolecule composite floor of stalk fibre and preparation method thereof
Technical field
The present invention relates to composite floor board technical fields, and it is compound to particularly belong to a kind of flexible resilient structures macromolecule of stalk fibre Floor and preparation method thereof.
Background technique
Composite floor board is the one of which on floor.But composite floor board is artificially changed the natural structure of flooring material, is reached The floor that a certain physical property meets the expected requirements.It is multiple that composite floor board often refers to reinforced composite wooden floor, solid wood on the market Close floor.
But composite floor board this noun in technical term and national sector standard and is not present.Floor, i.e. house The superficial layer of face or flooring.It is made by timber or other materials.Composite floor board is the one of which on floor.But composite floor board quilt The artificial natural structure for changing flooring material, reaches the floor that a certain physical property meets the expected requirements.The rough classification on floor Are as follows: have by textural classification: natural landscape floor, solid wooden floor board, reinforced composite wooden floor, solid wooden compound floor, PVC Plate, bamboo-wood floor, cork flooring etc.;Classification by use has: domestic applications floor, commercial situations floor, antistatic floor, family Outer floor, the dedicated floor of choreography, in Stadium field dedicated floor, dedicated floor of track and field etc.;Have by environmental protection grade classification: E1 Grade floor, E0 grade floor, F4 star floor of JAS star environmental protection standard etc..
Summary of the invention
The object of the present invention is to provide a kind of flexible resilient structures macromolecule composite floor of stalk fibre and its preparation sides Method overcomes the deficiencies in the prior art, forms wearing coat through UV epoxy resin technology processing, PVC and modified stalk are fine Dimension forms composite interlayer, and stone rock powder (mountain flour and perlite) constitutes flooring base, and multilayered structure is closely tied by being cold-pressed gluing It is integrated, realizes waterproof, flexible, a variety of advantage performances of zero formaldehyde, the flexible rebound effect with height, while energy-saving ring It protects, advantage applied widely.
To solve the above problems, the technical solution used in the present invention is as follows:
A kind of flexible resilient structures macromolecule composite floor of stalk fibre, the stone rock constituted including being located at nethermost stone rock powder Layer, stone rock stratum upper surface are equipped with flexible resilient layer, and the flexible resilient layer upper surface is equipped with layer of PVC, table in the layer of PVC Face is equipped with color film layer, and the layer of PVC upper surface is equipped with wearing layer.
Further, the flexible resilient layer is made of stalk fibre.
Further, the wearing layer is formed by UV epoxy resin technology processing.
A kind of flexible resilient structures macromolecule composite floor preparation method of stalk fibre, comprising the following steps:
Stalk be crushed to fine-fibrous by pulverizer by step 1, the manufacture of flexible resilient layer, 8~10cm of fibre length, Then by fine fibrous structure disperses and water, sodium hydroxide solution is added, it is 3% that mixed solution, which is reconciled into mass concentration, Sodium hydroxide solution, keep the temperature 10min after being then heated to boiling, rinsing to neutrality, after air-drying with polyacrylate and organic Solvent is mixed, and is softened later, and stalk mixture is obtained, finally by stalk mixture and polypropylene, cotton fiber and phosphorus The mixing of acid dihydride sodium carries out precompressed, lamellar flexible resilient layer is processed into hot pressing;
Step 2, composite plate is viscous glutinous, and stone rock stratum, flexible resilient layer, layer of PVC and color film layer are superimposed by the way of being cold-pressed gluing Together;
Step 3, thickness control, polishing stone rock stratum, which reaches, requires thickness;
Step 4, wearing layer preparation carry out surface cleaning and polishing to the composite plate upper layer coloured silk film layer after polishing, using UV epoxy Resin process processing forms wearing layer, last health, cutting.
Further, the fine-fibrous, polyacrylate and organic solvent mass ratio are 50:3~4:5~9.
Further, the stalk mixture and polypropylene, cotton fiber and sodium dihydrogen phosphate mass ratio be 100:7~8:15~ 20:4~6.
Further, in the cold pressing gluing, precompressed is carried out using platen-press, when 0.5~1.0MPa of unit pressure, precompressed Between 15~30min.
Compared with prior art, implementation result of the invention is as follows by the present invention:
Flexible resilient structures macromolecule composite floor of a kind of stalk fibre of the present invention and preparation method thereof, through UV epoxy resin Process forms wearing coat, and PVC and modified stalk fibre form composite interlayer, stone rock powder (mountain flour and perlite) Flooring base is constituted, multilayered structure is closely as one by being cold-pressed gluing, realizes waterproof, flexible, a variety of advantages of zero formaldehyde Performance, the flexible rebound effect with height, while energy conservation and environmental protection, advantage applied widely.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the flexible resilient structures macromolecule composite floor of stalk fibre.
Specific embodiment
The present invention will be further described with reference to the examples below, but the present invention is not limited to these instances, and is being de- Under the premise of from present inventive concept, carried out by it is any improvement be within the scope of the present invention.
Embodiment one
The flexible resilient structures macromolecule composite floor of a kind of stalk fibre of the present invention, including it is located at nethermost stone rock powder The stone rock stratum 1 of composition, stone rock stratum upper surface are equipped with flexible resilient layer 2, and the flexible resilient layer upper surface is equipped with layer of PVC 3, The layer of PVC upper surface is equipped with color film layer 4, and the layer of PVC upper surface is equipped with wearing layer 5.
Further, the flexible resilient layer is made of stalk fibre.
Further, the wearing layer is formed by UV epoxy resin technology processing.
Embodiment two
A kind of flexible resilient structures macromolecule composite floor preparation method of stalk fibre of the present invention, it is characterised in that: packet Include following steps:
Stalk be crushed to fine-fibrous by pulverizer by step 1, the manufacture of flexible resilient layer, 8~10cm of fibre length, Then by fine fibrous structure disperses and water, sodium hydroxide solution is added, it is 3% that mixed solution, which is reconciled into mass concentration, Sodium hydroxide solution, keep the temperature 10min after being then heated to boiling, rinsing to neutrality, after air-drying with polyacrylate and organic Solvent is mixed, and is softened later, and stalk mixture is obtained, finally by stalk mixture and polypropylene, cotton fiber and phosphorus The mixing of acid dihydride sodium carries out precompressed, lamellar flexible resilient layer is processed into hot pressing;
Step 2, composite plate is viscous glutinous, and stone rock stratum, flexible resilient layer, layer of PVC and color film layer are superimposed by the way of being cold-pressed gluing Together;
Step 3, thickness control, polishing stone rock stratum, which reaches, requires thickness;
Step 4, wearing layer preparation carry out surface cleaning and polishing to the composite plate upper layer coloured silk film layer after polishing, using UV epoxy Resin process processing forms wearing layer, last health, cutting.
The fine-fibrous, polyacrylate and organic solvent mass ratio are 50:3~4:5~9;The stalk mixture It is 100:7~8:15~20:4~6 with polypropylene, cotton fiber and sodium dihydrogen phosphate mass ratio;In the cold pressing gluing, using flat Plate pressing machine carries out precompressed, 0.5~1.0MPa of unit pressure, 15~30min of squeeze time.
Above content is only to present inventive concept example and explanation, affiliated those skilled in the art couple Described specific embodiment does various modifications or additions or is substituted in a similar manner, without departing from invention Conceive or beyond the scope defined by this claim, is within the scope of protection of the invention.

Claims (7)

1. a kind of flexible resilient structures macromolecule composite floor of stalk fibre, it is characterised in that: including being located at nethermost stone rock The stone rock stratum that powder is constituted, stone rock stratum upper surface are equipped with flexible resilient layer, and the flexible resilient layer upper surface is equipped with layer of PVC, The layer of PVC upper surface is equipped with color film layer, and the layer of PVC upper surface is equipped with wearing layer.
2. the flexible resilient structures macromolecule composite floor of a kind of stalk fibre according to claim 1, it is characterised in that: institute Flexible resilient layer is stated to be made of stalk fibre.
3. the flexible resilient structures macromolecule composite floor of a kind of stalk fibre according to claim 1, it is characterised in that: institute Wearing layer is stated to be formed by UV epoxy resin technology processing.
4. a kind of flexible resilient structures macromolecule composite floor preparation method of stalk fibre, it is characterised in that: the following steps are included:
Stalk be crushed to fine-fibrous by pulverizer by step 1, the manufacture of flexible resilient layer, 8~10cm of fibre length, Then by fine fibrous structure disperses and water, sodium hydroxide solution is added, it is 3% that mixed solution, which is reconciled into mass concentration, Sodium hydroxide solution, keep the temperature 10min after being then heated to boiling, rinsing to neutrality, after air-drying with polyacrylate and organic Solvent is mixed, and is softened later, and stalk mixture is obtained, finally by stalk mixture and polypropylene, cotton fiber and phosphorus The mixing of acid dihydride sodium carries out precompressed, lamellar flexible resilient layer is processed into hot pressing;
Step 2, composite plate is viscous glutinous, and stone rock stratum, flexible resilient layer, layer of PVC and color film layer are superimposed by the way of being cold-pressed gluing Together;
Step 3, thickness control, polishing stone rock stratum, which reaches, requires thickness;
Step 4, wearing layer preparation carry out surface cleaning and polishing to the composite plate upper layer coloured silk film layer after polishing, using UV epoxy Resin process processing forms wearing layer, last health, cutting.
5. the flexible resilient structures macromolecule composite floor preparation method of a kind of stalk fibre according to claim 4, special Sign is: the fine-fibrous, polyacrylate and organic solvent mass ratio are 50:3~4:5~9.
6. the flexible resilient structures macromolecule composite floor preparation method of a kind of stalk fibre according to claim 4, special Sign is: the stalk mixture is 100:7~8:15~20:4~6 with polypropylene, cotton fiber and sodium dihydrogen phosphate mass ratio.
7. the flexible resilient structures macromolecule composite floor preparation method of a kind of stalk fibre according to claim 4, special Sign is: in the cold pressing gluing, using platen-press carry out precompressed, 0.5~1.0MPa of unit pressure, squeeze time 15~ 30min。
CN201910481731.5A 2019-06-04 2019-06-04 A kind of flexible resilient structures macromolecule composite floor of stalk fibre and preparation method thereof Pending CN110259030A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113293963A (en) * 2021-04-29 2021-08-24 江苏锐升新材料有限公司 Fire-proof, water-proof and zero-formaldehyde two-layer structure solid wood composite floor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106739247A (en) * 2016-11-22 2017-05-31 江苏欧圣木业有限公司 A kind of flame retardant type reinforced composite floorboard and its coating process
CN107805398A (en) * 2017-10-24 2018-03-16 芜湖蓝天工程塑胶有限公司 Stalk fibrous composite and preparation method thereof
CN211499606U (en) * 2019-06-04 2020-09-15 江苏肯帝亚木业有限公司 Polymer composite floor with flexible and resilient straw fiber structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106739247A (en) * 2016-11-22 2017-05-31 江苏欧圣木业有限公司 A kind of flame retardant type reinforced composite floorboard and its coating process
CN107805398A (en) * 2017-10-24 2018-03-16 芜湖蓝天工程塑胶有限公司 Stalk fibrous composite and preparation method thereof
CN211499606U (en) * 2019-06-04 2020-09-15 江苏肯帝亚木业有限公司 Polymer composite floor with flexible and resilient straw fiber structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113293963A (en) * 2021-04-29 2021-08-24 江苏锐升新材料有限公司 Fire-proof, water-proof and zero-formaldehyde two-layer structure solid wood composite floor

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