CN110257826A - Grain roll bearing position laser cladding method and laser melting coating alloy powder - Google Patents

Grain roll bearing position laser cladding method and laser melting coating alloy powder Download PDF

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Publication number
CN110257826A
CN110257826A CN201910653799.7A CN201910653799A CN110257826A CN 110257826 A CN110257826 A CN 110257826A CN 201910653799 A CN201910653799 A CN 201910653799A CN 110257826 A CN110257826 A CN 110257826A
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China
Prior art keywords
bearing position
grain roll
roll bearing
laser
melting coating
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CN201910653799.7A
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Inventor
付宇明
付晨
张钰
郑丽娟
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Yanshan University
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Yanshan University
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Priority to CN201910653799.7A priority Critical patent/CN110257826A/en
Publication of CN110257826A publication Critical patent/CN110257826A/en
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    • B22F1/0003
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The present invention relates to a kind of grain roll bearing position laser cladding method and laser melting coating alloy powders, the mass percentage composition of the laser melting coating alloy powder are as follows: Mn:0.32%~0.43%, B:1.2%~1.3%, Cr:12.5%~16.5%, C:0.03%~0.08%, Si:0.62~0.8%, surplus is Fe, the alloy powder can produce high performance surface alloying layer on cheap grain roll bearing position basis material, it assigns metal the good performances such as wear-resisting, corrosion-resistant, the service life for repairing rear bearing position is greatly improved.By using above-mentioned laser melting coating alloy powder, the cladding alloy-layer formed in conjunction with corresponding grain roll bearing position laser cladding method, after laser melting coating processing good metallurgical bonding can be formed with grain roll bearing position matrix surface, with good toughness, intensity and wearability, effectively realize the laser melting coating reparation of grain roll bearing position after wearing, the defects of being not in crackle, stomata, has significant economic benefit to improve the working strength and working life of grain roll.

Description

Grain roll bearing position laser cladding method and laser melting coating alloy powder
Technical field
The present invention relates to Surface Engineering field, in particular to a kind of grain roll bearing position laser cladding method and laser is molten It covers and uses alloy powder.
Background technique
Laser melting coating is also referred to as laser remanufacturing technology, laser repairing technology.Laser melting and coating technique is a kind of using high energy Laser and metal powder material carry out the emerging technology of alloy strengthening processing to all kinds of parts, its surface can be significantly improved after processing Hardness and wearability extend part service life, improve operating rate, achieve the purpose that volume increase consumption reduction.Laser melting coating working principle It is the coating material for placing selection on coated matrix surface in a manner of different fillers, is allowed to by laser irradiation and base Body surface face a thin layer melts simultaneously, and quickly formation dilution rate is extremely low after solidification and the surface of metallurgical bonding is formed with basis material Coating, to significantly improve wear-resisting, anti-corrosion, heat-resisting and anti-oxidant etc. the process of substrate material surface.
It is tired that laser melting and coating technique solves inevitable thermal deformation, heat in the hot procedures such as traditional electric welding, argon arc welding A series of technical problems such as strain wound, while the coating that also solves tradition plating, spraying etc. during cold working is in conjunction with matrix The contradiction of intensity difference, this just provides a good approach for the development of surface reconditioning and reinforcement technique.Laser melting coating in addition to Various abrasions can be directed to, are corroded, chromium trace, scratch, that pulls equal metal defects remanufacture reparation, in petrochemical industry row The industries such as industry, engineering machinery, mining machinery, industrial machinery, valve also obtain extensive use, and laser melting coating can play it The magical effect for manufacturing and remanufacturing.
Grain roll is cheap, economy and durability the roll of one kind that metallurgy industry is most widely used, dosage is maximum. Since grain roll operating condition is severe, often due to the reasons such as fatigue, thermal stress, burn into impact and vibration, grain roll in use Bearing position is often worn, if repaired not in time, will increase the unbalance loading of roll so that milling train work smoothness sharply under Drop, serious even damage milling train.For grain roll due to its carbon containing height, plasticity is poor, uses conventional arc weldering, plasma surfacing, argon The modes such as arc-welding are repaired, easily cracked in the welding process, cause grain roll to be repaired to be scrapped, conventional method can not Efficiently accomplish the reparation of grain roll bearing position after wearing.
Summary of the invention
Based on this, it is necessary to for conventional method can not efficiently accomplish abrasion after grain roll bearing position reparation this ask Topic, provides a kind of grain roll bearing position laser cladding method and laser melting coating alloy powder.
It is by weight percentage, described the present invention provides a kind of grain roll bearing position laser melting coating alloy powder The mass percentage composition of alloy powder are as follows:
Mn:0.32%~0.43%, B:1.2%~1.3%, Cr:12.5%~16.5%, C:0.03%~0.08%, Si:0.62~0.8%, surplus Fe.
Above-mentioned grain roll bearing position laser melting coating alloy powder can be in cheap grain roll bearing position basis material On produce high performance surface alloying layer, assign metal the good performances such as wear-resisting, corrosion-resistant, be greatly improved and repair rear bearing position Service life there is significant economic benefit to improve the working strength and working life of grain roll.
Preferably, the mass percentage composition of the alloy powder are as follows:
Mn:0.32%, B:1.3%, Cr:16%, C:0.03%, Si:0.8%, surplus Fe.
Preferably, the alloy powder each group is divided into the powder that purity is greater than 99.9%, and granularity is 135~325 mesh.
The present invention additionally provides a kind of grain roll bearing position laser cladding method simultaneously, comprising the following steps:
(1) the unilateral 0.6~1mm of turning in grain roll bearing position is removed by fretting fatigue layer according to abrasion condition;
(2) it using the bearing position after industrial alcohol cleaning turning, degreases, the impurity such as oxide;
(3) any laser cladding powder of claims 1 to 3 is transported to bearing to be repaired by synchronous powder feeding system Position carries out laser melting coating, obtains cladding layer by laser scanning;
(4) the defects of surface dye penetrant inspection being carried out to cladding layer, having detected whether crackle;
(5) grinding is used to cladding layer, unilateral stock removal is 1.0mm, obtains dimensional tolerance, finish conforms to The laser melting coating reparation of grain roll bearing position is completed in the bearing position asked.
By using above-mentioned grain roll bearing position laser melting coating alloy powder formula, can cast iron upon wear roll Roller bearing position obtains the cladding alloy-layer of the defects of flawless.The grain roll bearing position obtained in conjunction with above-mentioned laser cladding method Laser cladding layer can form good metallurgical bonding with grain roll bearing position matrix surface after laser melting coating processing, have There are good toughness, intensity and wearability.
Preferably, the cladding layer is prefabricated with a thickness of 1.6~2.0mm.
Preferably, the technological parameter of the laser melting coating is as follows: laser power are as follows: 3.8~4.0KW, rectangular light spot are as follows: 2 × 14mm, overlapping rate are as follows: 30~50%, scanning speed are as follows: 550~700mm/min, protective gas: argon gas, powder feed rate: 2.2 ~3.5g/s, powder feeding throughput are as follows: 8L/min.
Detailed description of the invention
Fig. 1 is the outside drawing for the grain roll bearing position laser cladding layer that the method obtains through the embodiment of the present invention.
Specific embodiment
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, below in conjunction with specific embodiment, The present invention will be described in further detail.It should be appreciated that the specific embodiments described herein are only used to explain this hair It is bright, it is not intended to limit the present invention.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more Any and all combinations of relevant listed item.
The present invention provides a kind of grain roll bearing position laser melting coating alloy powders, very count by weight, described The mass percentage composition of alloy powder are as follows:
Mn:0.32%~0.43%, B:1.2%~1.3%, Cr:12.5%~16.5%, C:0.03%~0.08%, Si:0.62~0.8%, surplus Fe.
Preferably, the mass percentage composition of the alloy powder are as follows:
Mn:0.32%, B:1.3%, Cr:16%, C:0.03%, Si:0.8%, surplus Fe.
Preferably, the alloy powder each group is divided into the powder that purity is greater than 99.9%, and granularity is 135~325 mesh.
A kind of grain roll bearing position laser cladding method, comprising the following steps:
(1) the unilateral 0.6~1mm of turning in grain roll bearing position is removed by fretting fatigue layer according to abrasion condition;
(2) it using the bearing position after industrial alcohol cleaning turning, degreases, the impurity such as oxide;
(3) any laser cladding powder of claims 1 to 3 is transported to bearing to be repaired by synchronous powder feeding system Position carries out laser melting coating, obtains cladding layer by laser scanning;
(4) the defects of surface dye penetrant inspection being carried out to cladding layer, having detected whether crackle;
(5) grinding is used to cladding layer, unilateral stock removal is 1.0mm, obtains dimensional tolerance, finish conforms to The laser melting coating reparation of grain roll bearing position is completed in the bearing position asked.
Preferably, the cladding layer is prefabricated with a thickness of 1.6~2.0mm.
Preferably, the technological parameter of the laser melting coating is as follows: laser power are as follows: 3.8~4.0KW, rectangular light spot are as follows: 2 × 14mm, overlapping rate are as follows: 30~50%, scanning speed are as follows: 550~700mm/min, protective gas: argon gas, powder feed rate: 2.2 ~3.5g/s, powder feeding throughput are as follows: 8L/min.
Below in conjunction with specific embodiment, the present invention is further elaborated.
Embodiment:
(1) the unilateral turning 1mm in grain roll bearing position is removed by fretting fatigue layer according to abrasion condition;
(2) it using the bearing position after industrial alcohol cleaning turning, degreases, the impurity such as oxide;
(3) laser cladding powder, the alloy powder each group are prepared according to the mass percentage composition of following alloy powder It is divided into the powder that purity is greater than 99.9%, granularity is 135~325 mesh: Mn:0.32%, B:1.3%, Cr:16%, C:0.03%, Laser cladding powder is transported to bearing position to be repaired by synchronous powder feeding system by Si:0.8%, surplus Fe, by laser scanning, Laser melting coating is carried out, obtains cladding layer, the technological parameter of the laser melting coating is as follows: laser power are as follows: 4.0KW, rectangular light spot Are as follows: 2 × 14mm, overlapping rate are as follows: 50%, scanning speed are as follows: 700mm/min, protective gas: argon gas, powder feed rate: 3.5g/s, Powder feeding throughput are as follows: 8L/min, the cladding layer it is prefabricated with a thickness of 2.0mm;
(4) the defects of surface dye penetrant inspection being carried out to cladding layer, having detected whether crackle;
(5) grinding is used to cladding layer, unilateral stock removal is 1.0mm, obtains dimensional tolerance, finish conforms to The laser melting coating reparation of grain roll bearing position is completed in the bearing position asked.
It is molten according to the grain roll bearing position laser melting coating alloy powder of said ratio and grain roll bearing position laser Coating method uses alloy chilled grain roll to be tested for substrate, the chemical component of the alloy chilled grain roll such as table 1 It is shown:
Table 1
C Si Mn Cr Ni Mo
2.9-3.8% 0.4-1.0% 0.2-1.0% 0.2-0.6% 0.2-0.6%
Experimental result is following (protective gas used by this is tested is equal are as follows: argon gas):
Continuous multi-track overlapping experimental result is as shown in table 2:
Table 2
After the completion of above-mentioned test, all sample cladding layers are sprawled uniformly, and smooth, cladding layer thickness is 2.0mm;Pass through table The clad layer surface of smooth no spot is obtained after the grinding process of face;Penetrant inspection, all samples are carried out to sample by flaw detection agent Cladding layer is not cracked.
Using the microhardness of microhardness testers measurement bearing position cladding area and the microhardness and observation of bearing position substrate The binder course metallographic structure of cladding layer and substrate.
The hardness of cladding layer is (4 samples are averaged) as shown in table 3:
Table 3
Sample 1 Sample 2 Sample 3 Sample 4
210HV 220HV 215HV 218HV
The microhardness of substrate 4 is as shown in table 4:
Table 4
Hardness 1 Hardness 2 Hardness 3 Hardness 4
170HV 178HV 175HV 185HV
The above test results show that bearing position cladding layer hardness is significantly increased compared to bearing position original cast iron base material hardness.
The appearance of grain roll bearing position laser cladding layer is as shown in Figure 1, laser cladding layer is well combined with substrate, cladding The defects of not finding crackle after layer dye penetrant inspection, shows excellent wear-resisting property after actual use, bearing position laser is molten at this After covering reparation, by online continuous use in 6 months, does not find to wear and scratch, appearance is still good.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.

Claims (6)

1. a kind of grain roll bearing position laser melting coating alloy powder, which is characterized in that by weight percentage, the alloy The mass percentage composition of powder are as follows:
Mn:0.32%~0.43%, B:1.2%~1.3%, Cr:12.5%~16.5%, C:0.03%~0.08%, Si: 0.62~0.8%, surplus Fe.
2. grain roll bearing according to claim 1 position laser melting coating alloy powder, which is characterized in that the alloy The mass percentage composition of powder are as follows:
Mn:0.32%, B:1.3%, Cr:16%, C:0.03%, Si:0.8%, surplus Fe.
3. grain roll bearing according to claim 1 or 2 position laser melting coating alloy powder, which is characterized in that described Alloy powder each group is divided into the powder that purity is greater than 99.9%, and granularity is 135~325 mesh.
4. a kind of grain roll bearing position laser cladding method, which comprises the following steps:
(1) the unilateral 0.6~1mm of turning in grain roll bearing position is removed by fretting fatigue layer according to abrasion condition;
(2) it using the bearing position after industrial alcohol cleaning turning, degreases, the impurity such as oxide;
(3) any laser cladding powder of claims 1 to 3 is transported to bearing position to be repaired by synchronous powder feeding system, led to Laser scanning is crossed, laser melting coating is carried out, obtains cladding layer;
(4) the defects of surface dye penetrant inspection being carried out to cladding layer, having detected whether crackle;
(5) grinding is used to cladding layer, unilateral stock removal is 1.0mm, and it is satisfactory to obtain dimensional tolerance, finish The laser melting coating reparation of grain roll bearing position is completed in bearing position.
5. grain roll bearing according to claim 4 position laser cladding method, which is characterized in that the cladding layer it is pre- System is with a thickness of 1.6~2.0mm.
6. grain roll bearing according to claim 4 position laser cladding method, which is characterized in that the laser melting coating Technological parameter is as follows: laser power are as follows: 3.8~4.0KW, rectangular light spot are as follows: 2 × 14mm, overlapping rate are as follows: and 30~50%, scanning Speed are as follows: 550~700mm/min, protective gas: argon gas, powder feed rate: 2.2~3.5g/s, powder feeding throughput are as follows: 8L/min.
CN201910653799.7A 2019-07-19 2019-07-19 Grain roll bearing position laser cladding method and laser melting coating alloy powder Pending CN110257826A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110732800A (en) * 2019-10-25 2020-01-31 神华神东煤炭集团有限责任公司 Iron-based alloy composition for repairing middle tank and repairing method of middle tank
CN111996525A (en) * 2020-07-08 2020-11-27 北京航空航天大学 Laser surface strengthening method for improving surface quality and performance of high-carbon steel member
CN112981389A (en) * 2019-12-14 2021-06-18 丹阳宏图激光科技有限公司 Laser repair method for propeller shaft
CN113061885A (en) * 2021-03-24 2021-07-02 马鞍山钢铁股份有限公司 Laser cladding repair method for circular cooler bend
CN113403542A (en) * 2021-06-24 2021-09-17 张云江 Alloy powder for H13 steel die repair and laser repair method
CN113564583A (en) * 2021-07-27 2021-10-29 安阳睿恒数控机床股份有限公司 Laser cladding wear-resisting plate and preparation method thereof
CN114016020A (en) * 2021-11-09 2022-02-08 宜宾上交大新材料研究中心 Method for improving corrosion resistance and wear resistance of cast iron and cast iron material
CN114892100A (en) * 2022-05-09 2022-08-12 西安必盛激光科技有限公司 Alloy powder for laser cladding of small cold-rolled working roll and cladding method
CN115110076A (en) * 2022-06-07 2022-09-27 湘潭大学 Method for ultrahigh-speed laser cladding of nodular cast iron shaft parts

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EP0344310B1 (en) * 1986-12-15 1994-03-09 Kabushiki Kaisha Komatsu Seisakusho Laser padding material and method for laser padding using same
CN106498308A (en) * 2016-12-29 2017-03-15 沈阳大陆激光工程技术有限公司 A kind of wear-resisting heat-resisting alloy material for small material roll laser alloying
CN107620060A (en) * 2016-08-25 2018-01-23 机械科学研究总院先进制造技术研究中心 A kind of laser melting coating metal dust for repairing 160CrNiMo ferrosteel rolls
CN108251836A (en) * 2018-02-01 2018-07-06 张文秀 A kind of laser surface alloying method of hot roll

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* Cited by examiner, † Cited by third party
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EP0344310B1 (en) * 1986-12-15 1994-03-09 Kabushiki Kaisha Komatsu Seisakusho Laser padding material and method for laser padding using same
CN107620060A (en) * 2016-08-25 2018-01-23 机械科学研究总院先进制造技术研究中心 A kind of laser melting coating metal dust for repairing 160CrNiMo ferrosteel rolls
CN106498308A (en) * 2016-12-29 2017-03-15 沈阳大陆激光工程技术有限公司 A kind of wear-resisting heat-resisting alloy material for small material roll laser alloying
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110732800A (en) * 2019-10-25 2020-01-31 神华神东煤炭集团有限责任公司 Iron-based alloy composition for repairing middle tank and repairing method of middle tank
CN110732800B (en) * 2019-10-25 2021-09-03 神华神东煤炭集团有限责任公司 Iron-based alloy composition for repairing middle tank and repairing method of middle tank
CN112981389A (en) * 2019-12-14 2021-06-18 丹阳宏图激光科技有限公司 Laser repair method for propeller shaft
CN111996525A (en) * 2020-07-08 2020-11-27 北京航空航天大学 Laser surface strengthening method for improving surface quality and performance of high-carbon steel member
CN113061885A (en) * 2021-03-24 2021-07-02 马鞍山钢铁股份有限公司 Laser cladding repair method for circular cooler bend
CN113403542A (en) * 2021-06-24 2021-09-17 张云江 Alloy powder for H13 steel die repair and laser repair method
CN113564583A (en) * 2021-07-27 2021-10-29 安阳睿恒数控机床股份有限公司 Laser cladding wear-resisting plate and preparation method thereof
CN114016020A (en) * 2021-11-09 2022-02-08 宜宾上交大新材料研究中心 Method for improving corrosion resistance and wear resistance of cast iron and cast iron material
CN114016020B (en) * 2021-11-09 2023-11-21 宜宾上交大新材料研究中心 Method for improving corrosion resistance and wear resistance of cast iron and cast iron material
CN114892100A (en) * 2022-05-09 2022-08-12 西安必盛激光科技有限公司 Alloy powder for laser cladding of small cold-rolled working roll and cladding method
CN114892100B (en) * 2022-05-09 2023-02-10 西安必盛激光科技有限公司 Alloy powder for laser cladding of small cold-rolled working roll and cladding method
CN115110076A (en) * 2022-06-07 2022-09-27 湘潭大学 Method for ultrahigh-speed laser cladding of nodular cast iron shaft parts
CN115110076B (en) * 2022-06-07 2024-02-06 湘潭大学 Method for cladding ductile iron shaft parts by ultra-high-speed laser

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Application publication date: 20190920