CN110257803A - A kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method - Google Patents

A kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method Download PDF

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Publication number
CN110257803A
CN110257803A CN201910661739.XA CN201910661739A CN110257803A CN 110257803 A CN110257803 A CN 110257803A CN 201910661739 A CN201910661739 A CN 201910661739A CN 110257803 A CN110257803 A CN 110257803A
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pipe
inert gas
thermoelectric material
front driver
thick film
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陈哲
何翠群
沈智
徐国栋
余阳春
何雪龙
幸世文
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Nanchang Institute of Technology
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Nanchang Institute of Technology
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45523Pulsed gas flow or change of composition over time
    • C23C16/45525Atomic layer deposition [ALD]
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/458Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/46Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/52Controlling or regulating the coating process
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N10/00Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
    • H10N10/01Manufacture or treatment

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  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)

Abstract

The invention discloses a kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation methods of field of thermoelectric material technique, this method mainly comprises the steps of: step 1: placing the substrate above on warm table and fixed, start warm table, box heater and air inlet pipe heater are preheated, step 2: inert gas tube is opened, front driver A pipe, precursor B pipe and exhaust pipe, start straight line slide unit simultaneously and drives warm table and the mobile progress atomic layer deposition operation of substrate, this method realizes deposition reaction under normal pressure, get rid of the limitation of vacuum condition, advantageously reduce film preparation cost, realize the high efficiency of film, low cost and mass preparation, avoid inert gas, front driver A and front driver B causes depositing temperature beyond except ALD window, so that presoma condensation or thermal decomposition etc. cause chemical gaseous phase Deposition is so that film is uneven.

Description

A kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method
Technical field
The invention discloses a kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation methods, specially thermoelectric material skill Art field.
Background technique
Thermoelectric material is transmission using solid carriers and phonon and interaction to realize that thermal energy and electric energy are mutual The semiconductor functional material of conversion has many advantages, such as have in thermo-electric generation and refrigerating field important without making an uproar, being light, is green Application value and prospect.After energy crisis, efficient, free of contamination energy conversion regime is all being sought by developed country, with Achieve the purpose that rationally and efficiently use the energy such as waste heat, waste heat, underground heat, solar energy and ocean thermal gradients.
Traditional PbTe is mature industrialized commercial thermoelectric material, is mainly used for middle thermophase (400-700 DEG C), the upper limit of operating temperature is determined by the chemical stability of material.PbTe based semiconductor compound, material are with lead, tellurium or selenium For raw material, it is prepared by certain chemical composition and doping process.Its chemical bond belongs to metal key type, has NaCl type brilliant Body structure belongs to face-centered cubic lattice, and fusing point is higher (1095K), and forbidden bandwidth is larger (about 0.3eV), be chemical stability compared with Good macromolecule compound.Synthesis technology is simpler, and can be made N-shaped or p-type material, is widely used in temperature difference cause It is cold, such as the middle-temperature section of thermoelectric generator and cascade thermoelectric generator.The ZT value of commercialized PbTe, which is only capable of reaching, 0.80 or so, Corresponding device conversion efficiency of thermoelectric is extremely low, and the transfer efficiency of material is generally 5% or so, seriously limits its application.PbTe The thermoelectricity capability of material can be improved with the PbSe solid solution alloy formed, this may lattice in alloy there are short distance without Sequence increases the scattering of shortwave phonon, is remarkably decreased lattice thermal conductivity, so that the figure of merit of its low-temperature space be made to increase.But in height Warm area, ZT value are not significantly improved, because the forbidden band of material obviously narrows, and leads to a small number of loads after forming PbTe-PbSe alloy Caused by the effect increase for flowing son.
Traditional powder metallurgic method utilizes traditional ball milling and smelting technology mainly for the preparation of polycrystal powder PbTe material Finally obtain desired thermoelectric material.The material of metallurgy method synthesis is effectively avoided since polycrystalline structure, mechanical performance are enhanced Zone melting method obtained material legibility from the shortcomings that, but cause on crucial thermoelectricity capability since density of material is undesirable Thermoelectric figure of merit (ZT) is lower.Traditional alignment regions melting is grown mainly for the production of PbTe crystal bar material by controlled material Cooling rate etc. prepare the PbTe monocrystal material of high quality, but energy consumption is high for this method, further raw after being unfavorable for Processing is produced, the working life for wasting and influencing integral device is caused in device manufacturing processes, leads to higher rejection rate.
The technology for being used to prepare high quality thermoelectricity superlattice film mainly has molecular beam epitaxy (MBE), electrochemistry atom Layer epitaxy (EC-ALE) and metal organic chemical compound vapor deposition (MOCVD).Prefered method is molecular beam epitaxy (MBE), many Well known, there is the defects of the device is complicated, expensive and complex technical process in this method, it is this at a slow speed and expensive skill Only just have can when the quantum-well superlattice thickness of manufacture is in 100 nanometer scale or when product is used for high-grade, precision and advanced national defense industry for art Row.
Although EC-ALE method is simple, equipment cost is cheap, and it is complicated that there is influence factors, such as deposition potential, electrode, Substrate material characteristic, solution temperature, the reciprocal effects such as electrolyte concentration are likely to occur second-rate, ingredient so as to cause film Nonstoichiometry the defects of when pattern is inconsistent.Therefore with EC-ALE method prepared composition complexity or high performance superlattices Thermoelectric film material is more difficult.
MOCVD method is similar with MBE method, there is complex process equipment, production cost valuableness and complex technical process The defects of, maximum limitation also resides in raw material, and raw material are metallo-organic compound, and synthesis is difficult, at high cost and big It is all toxic, explosive, inflammable, toxic gas can be discharged in the preparation process of film such as (H2Te, H2Se), cause environmental pollution.
Using aluminium oxide (AAO) nanopore substrate, monodimension nanometer material is very effective in conjunction with electrochemical deposition method Synthetic method, existing medium temperature quantum-well superlattice thick film thermoelectric material preparation method carry out film system under vacuum conditions mostly It is standby, in deposition reaction, substrate is placed in reaction cavity and is remain stationary state, two kinds of presomas are handed over sequentially in time For being passed into reaction cavity, it is passed through inert gas between two kinds of presomas, cleans the by-product of half-reaction and unreacted Presoma, this method meeting break vacuum environment in the substrate handoff procedure of different batches open cavity and carry out substrate switching meeting Cause deposition reaction that cannot be carried out continuously, to greatly increase the time of entire film preparation, furthermore vacuum cavity price is opposite It is relatively high, it is difficult to realize the film preparation of low cost, high efficiency, mass.
Summary of the invention
The purpose of the present invention is to provide a kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation methods, on solving State the problem of proposing in background technique.
To achieve the above object, the invention provides the following technical scheme: a kind of medium temperature quantum-well superlattice thick film thermoelectricity material Preparation method for material, the method includes the steps of:
Step 1: on warm table and fixed, starting warm table, box heater and air inlet pipe heater are placed the substrate above It is preheated;
Step 2: inert gas tube, front driver A pipe, precursor B pipe and exhaust pipe are opened, while starting straight line slide unit Drive warm table and the mobile progress atomic layer deposition operation of substrate.
Preferably, the inert gas tube is provided with three groups, and the inert gas tube is distributed in front driver A pipe and forerunner It is between body B pipe and external.
Preferably, physical space is provided between the inert gas tube, front driver A pipe and precursor B pipe.
Preferably, the outer wall lower part of the inert gas tube, front driver A pipe and precursor B pipe is provided with spray head.
Preferably, the outer wall of the inert gas tube, front driver A pipe and precursor B pipe is provided with heating fin.
Compared with prior art, the beneficial effects of the present invention are:
1) two kinds of presomas are continually fed into the different location of spray head by this method, pass through physics sky between different presomas Between and inert gas isolation, prevent from intersecting it is touching, substrate is moved back and forth below spray head complete film deposit, before substrate passes through When driving body A diffusion zone, a half-reaction is completed, then substrate continues to move to inert gas diffusion zone and completes the clear of substrate It washes, hereafter substrate continues to move to precursor B diffusion zone, completes another half-reaction, and substrate is re-moved to inert gas Diffusion zone completes the cleaning of substrate, and the limitation of residual substance is cleaned in this method customer service by practice isolation, shortens anti- The period is answered, reaction rate is improved.Also, the movement velocity by improving substrate can further improve reaction rate, pass through expansion Opening up multiple reaction modules may be implemented the deposition in large-area substrates, through control substrate between different forerunner's body regions The number of shuttle can accurately control film thickness, and furthermore this method realizes deposition reaction under normal pressure, get rid of vacuum The limitation of condition advantageously reduces film preparation cost, realizes high efficiency, low cost and the mass preparation of film;
2) inert gas tube, front driver A are managed in this method and the inner cavity of cabinet is goed deep into one end of precursor B pipe, are led to It crosses air inlet pipe heater to heat inert gas, front driver A and front driver B, avoids inert gas, front driver A Depositing temperature is caused to exceed except ALD window with front driver B, so that presoma condensation or thermal decomposition etc. cause chemical vapor deposition Product is so that film is uneven.
Detailed description of the invention
Fig. 1 is medium temperature quantum-well superlattice thick film thermoelectric material preparation structure schematic elevation view of the present invention;
Fig. 2 is that medium temperature quantum-well superlattice thick film thermoelectric material preparation structure of the present invention faces schematic cross-sectional view;
Fig. 3 is ALD Process window schematic diagram of the present invention.
In figure: 100 cabinets, 200 straight line slide units, 210 warm tables, 220 substrates, 230 box heaters, 300 inert gases Pipe, 310 precursor A pipes, 320 precursor B pipes, 330 exhaust pipes, 340 spray heads, 350 air inlet pipe heaters, 360 heating fins.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
A kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method, the method includes the steps of:
Step 1: substrate 220 is placed on warm table 210 and is fixed, warm table 210,230 and of box heater are started Air inlet pipe heater 350 is preheated, 210 temperature setting of warm table at 90 DEG C, 230 temperature setting of box heater at 90 DEG C, 350 temperature setting of air inlet pipe heater is at 90 DEG C, and warm table 210 and box heater 230 are for keeping substrate 220 to push up bottom temperature It is consistent, avoid it is uneven in temperature cause substrate 220 deform;
Step 2: inert gas tube 300, front driver A pipe 310, precursor B pipe 320 and exhaust pipe 330 are opened, simultaneously Start straight line slide unit 200 and drives warm table 210 and the mobile progress atomic layer deposition operation of substrate 220;
Air-channel system: nitrogen, pulse Pb vaporous precursors and pulse is respectively adopted in inert gas, precursor A and precursor B Property flue 300, front driver A pipe 310, precursor B pipe 320 and exhaust pipe 330 are separately connected gas circuit by Te vaporous precursors Device, the effect of air-channel system is first is that carrier gas presoma only forms a component to 340 position of spray head, in each 340 position of spray head Forerunner region was also prevented from adjacent presoma second is that both presoma is isolated with ambient atmosphere for isolation presoma effect, inert gas Between cross-mixing, continuously exported by presoma and inert gas, number is moved back and forth by substrate 220 come control growth The thickness of film;
Kinematic system: substrate 220 is driven to move back and forth, 220 movement velocity of substrate is faster, in the stop of forerunner's body region Between it is shorter, then deposition efficiency is higher, and spray head 340 is fixed in this method, and substrate 220 is placed on clamper, and clamper is fixed on directly On line slide unit 200, straight line slide unit 200 uses stepper motor, maximum movement speed 2.75m/s, corresponding stepper motor parameter For 11000 steps/second.
Embodiment 1
Speed (step/s) 600
Growth cycle 150
Film thickness (A) 218.95
Growth rate (A/cycle) 1.46
Thickness calibration is poor 7.83
Embodiment 2
Speed (step/s) 900
Growth cycle 150
Film thickness (A) 221.43
Growth rate (A/cycle) 1.47
Thickness calibration is poor 3.94
Embodiment 3
Speed (step/s) 600
Growth cycle 150
Film thickness (A) 216.78
Growth rate (A/cycle) 1.45
Thickness calibration is poor 10.48
Although hereinbefore having been made with reference to some embodiments, present invention is described, of the invention not departing from In the case where range, various improvement can be carried out to it and can be with equivalent without replacement component therein.Especially, as long as not There are structural conflict, the various features in presently disclosed each embodiment can be combined with each other by any way It uses, the description for not carrying out exhaustion to the case where these combinations in the present specification is only to be in omit length and economize on resources The considerations of.Therefore, the invention is not limited to specific embodiments disclosed herein, and including falling within the scope of the appended claims All technical solutions.

Claims (5)

1. a kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method, it is characterised in that the method includes the steps of:
Step 1: substrate (220) is placed on warm table (210) and is fixed, warm table (210), box heater are started (230) it is preheated with air inlet pipe heater (350);
Step 2: opening inert gas tube (300), front driver A pipe (310), precursor B pipe (320) and exhaust pipe (330), Start straight line slide unit (200) simultaneously and drives warm table (210) and the mobile progress atomic layer deposition operation of substrate (220).
2. a kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method according to claim 1, it is characterised in that: The inert gas tube (300) is provided with three groups, and the inert gas tube (300) is distributed in front driver A pipe (310) and forerunner Body B manages between (320) and external.
3. a kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method according to claim 1, it is characterised in that: Physical space is provided between the inert gas tube (300), front driver A pipe (310) and precursor B pipe (320).
4. a kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method according to claim 1, it is characterised in that: The outer wall lower part of the inert gas tube (300), front driver A pipe (310) and precursor B pipe (320) is provided with spray head (340)。
5. a kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method according to claim 1, it is characterised in that: The outer wall of the inert gas tube (300), front driver A pipe (310) and precursor B pipe (320) is provided with heating fin (360)。
CN201910661739.XA 2019-07-22 2019-07-22 A kind of medium temperature quantum-well superlattice thick film thermoelectric material preparation method Pending CN110257803A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003324070A (en) * 2002-04-30 2003-11-14 Suzuki Motor Corp Method and device of manufacturing thin film
EP2767611A1 (en) * 2013-02-18 2014-08-20 Samsung Display Co., Ltd. Vapor deposition apparatus, deposition method, and method of manufacturing organic light-emitting display apparatus by using the same
CN106947954A (en) * 2017-04-27 2017-07-14 京东方科技集团股份有限公司 A kind of preparation method of vapor deposition apparatus and film

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003324070A (en) * 2002-04-30 2003-11-14 Suzuki Motor Corp Method and device of manufacturing thin film
EP2767611A1 (en) * 2013-02-18 2014-08-20 Samsung Display Co., Ltd. Vapor deposition apparatus, deposition method, and method of manufacturing organic light-emitting display apparatus by using the same
CN106947954A (en) * 2017-04-27 2017-07-14 京东方科技集团股份有限公司 A kind of preparation method of vapor deposition apparatus and film

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Application publication date: 20190920