CN1102559A - Wet sodium carboxymethyl cellulose processing technique and equipment via rolling for producing tobacco sheet - Google Patents
Wet sodium carboxymethyl cellulose processing technique and equipment via rolling for producing tobacco sheet Download PDFInfo
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- CN1102559A CN1102559A CN 94110414 CN94110414A CN1102559A CN 1102559 A CN1102559 A CN 1102559A CN 94110414 CN94110414 CN 94110414 CN 94110414 A CN94110414 A CN 94110414A CN 1102559 A CN1102559 A CN 1102559A
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- sodium carboxymethylcellulose
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- stir
- dissolving tank
- pump
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Abstract
The apparatus for addition of wet carboxymethyl cellulose sodium instead of dry one is composed of dissolving tank, helical rotor pump, speed reducer, computerized frequency regulator and stirrer. The carboxymethyl cellulose sodium is fully dissolved in dissolving tank and appropriate auxiliary materials and sheet gum are added. The mixture is then mixed with tobacco powder. The technology features saving carboxymethyl cellulose sodium by over 50%, lowering cost and improving inherent quality of tobacco sheets.
Description
The wet equipment that adds technology and implement this technology of sodium carboxymethylcellulose when the present invention relates to roll-in method production reconstituted tobacoo.
At present, the production of reconstituted tobacoo mainly contains roll-in method, thick slurry method and paper process.What domestic present application was more is roll-in method, and general adopt be after mixing with levigate tobacco powder and sodium carboxymethylcellulose are dried again with the fusion by a certain percentage of glycerine, phosphoric acid, water through stirring mix, roll-in, oven dry make reconstituted tobacoo, this addition manner of sodium carboxymethylcellulose is commonly referred to " dried adding ".The patent No. is the patent of the method and apparatus of 91100519.6 manufacturing smoked sheet, and the processing method of being mentioned also is to adopt " dried adding " other component beyond promptly dewatering at first to mix and stir, and then adds entry and mix and stir with them.Because sodium carboxymethylcellulose needs fully dissolving in about 24 hours at normal temperatures, so on the roll-in method production technology, be mixed into from dried wet feed and be dried into the thin slice time greatly about 10-20 minute, need in the short like this time, sodium carboxymethylcellulose to be dissolved fully, and to make it bring into play adhesive effect fully be impossiblely will satisfy " dried adding " needs, in actual production, has only the consumption that strengthens sodium carboxymethylcellulose to content 5-6%, this not only causes the waste of raw material, also influenced the inherent quality of reconstituted tobacoo, the cost of reconstituted tobacoo is improved greatly.
The objective of the invention is to change " dried adding " method of this traditional sodium carboxymethylcellulose, simultaneously on the basis that does not influence former reconstituted tobacoo production line, increase by a cover sodium carboxymethylcellulose wetting equipment, realize the wet purpose that adds of sodium carboxymethylcellulose.Make sodium carboxymethylcellulose earlier water-soluble by this equipment, become complete dissolved state, and then enter production line synchronously with levigate tobacco powder and mix and reach under the prerequisite of the physical index that does not influence reconstituted tobacoo, save sodium carboxymethylcellulose more than 50% than " dried adding ", thereby reduce cost, improve the inherent quality of reconstituted tobacoo.
In order to realize purpose of the present invention, the invention provides that a kind of rolling process reconstituted tobacco sodium carboxymethylcellulose is wet to add technology, comprise the steps: that a sodium carboxymethylcellulose is dissolved in the water earlier; Add a certain amount of auxiliary material and thin slice glue then, stir a little; The auxiliary feed liquid body and the tobacco powder that mix are entered tobacco sheet production line synchronously; Through stir, mix, roll-in, oven dry make reconstituted tobacoo.
In addition, according to another aspect of the present invention, a kind of reconstituted tobacoo sodium carboxymethylcellulose wetting equipment is provided, comprise: dissolving tank 1, single-screw (single screw) pump 12, decelerator 13, computer frequency modulator 14, mix and stir device 20 and motor 2,15, be provided with rabbling mechanism 30 in 23 dissolving tanks 1, rabbling mechanism 30 is made up of shaft 3 and agitator frame 4, shaft 3 is driven by motor 2, agitator frame 4 is fixed on the shaft 3, be fixed with at least two perpendicular blades 5 and at least two horizontal blades 6 on the agitator frame 4, the outer wall border of dissolving tank 1 is provided with interlayer 8, the upper end of interlayer 8 is provided with steam inlet valve 7, the lower end is provided with flashing outlet 11, the top is provided with and covers 29 on the dissolving tank 1, the bottom is provided with liquid outlet 9, the port of export is provided with valve 10, and valve 10 joins by pipeline 31 and single-screw (single screw) pump 12 1 ends, and single-screw (single screw) pump 12 is by decelerator 13, computer frequency modulator 14 and motor 15 controls.The other end of single-screw (single screw) pump joins by pipeline 32 and the mixed material inlet 19 that stirs device 20, pipeline 32 is provided with valve 33, mix to stir to be provided with in the device 20 to mix and stir axle 21, the mixed axle 21 that stirs joins by belt gear 24 and motor 23, mix the end top of stirring device 20 and be provided with material inlet 19, other end below is provided with compound outlet 25, mix and to stir mixed in the device 20 to stir axle 21 be to constitute by the uniform arrangement of hand of helix and with the axially perpendicular mixed blade 22 that stirs by be fixed with dozens of on it, dissolving tank 1, single-screw (single screw) pump 12, mix and stir device 20 and be stainless steel material and make.
In conjunction with having described a present illustrated embodiments of the present invention in this specification and as the accompanying drawing of the part of this specification.
Accompanying drawing is the configuration diagram of equipment of the present invention, also is rough package drawing.
The object of the present invention is achieved like this: at first put into clear water and must not note and have foreign matter to enter in dissolving tank 1, otherwise can the blocking pipeline influence produce, feed steam by steam inlet valve 7 in interlayer 8 then, for preventing superpressure, vapour pressure must not surpass 0.05MPa.Measure when water temperature and to stop steam supply when reaching 45-50 ℃, starter motor 2 then, make shaft 3 drive agitator frame 4 positive and negative direction rotation in dissolving tank 1, simultaneously slowly pouring a certain proportion of sodium carboxymethylcellulose into stirs, about 30-40 minute sodium carboxymethylcellulose of general stirring just can dissolve basically, if it is better to leave standstill dissolving meeting in 2 and a half hours to 4 hours again, and reach dissolving fully.For 1, one of two dissolving tank that generally are provided with easy to use are that this class uses, another is next class usefulness of getting the raw materials ready.Before consoluet carboxymethylcellulose sodium solution uses, can add a certain amount of auxiliary material and thin slice glue, just can use after stirring a little.Mixed adhesive should use at normal temperatures.Water, sodium carboxymethylcellulose and thin slice glue are prepared according to a certain percentage.After preparing material, start earlier to mix and stir device 20, carry tobacco powder by single screw feeder 17 then, start single-screw (single screw) pump 12 at last, make high viscosity contain the feed liquid of sodium carboxymethylcellulose by pipeline 31, enter single-screw (single screw) pump 12 interior suction pipelines 32 and enter mixed stirring in the device 20, the solution that makes tobacco powder and sodium carboxymethylcellulose and other auxiliary materials in the single screw feeder 17 stirs mixed stirring in the device 20 mixed, owing to mix the mixed mixed blade 22 that stirs that stirs on the axle 21 that stirs in the device 20, they are stirred fast, and constantly enter further stirring in the twin screws 27 by mixing the compound outlet 25 of stirring device 20 lower ends.Thereby reached the wet purpose that adds of sodium carboxymethylcellulose.In order to make tobacco powder content and carboxymethylcellulosodium sodium content (weight ratio) is about 100: 2.5, regulate computer frequency modulator 14, liquid materials flow amount after single-screw (single screw) pump 12 will be prepared be controlled at the 40-60 kilogram/hour, single screw feeder 17 tobacco powder flows be the 90-120 kilogram/hour.
It is provided by the invention that sodium carboxymethylcellulose is wet when producing reconstituted tobacoo with roll-in method adds technology and implement the required equipment of this technology than using " dry method " processes reconstituted tobacoo can save sodium carboxymethylcellulose more than 50% with original equipment, thereby reduced production cost, improved the inherent quality of reconstituted tobacoo.And use this technology and this equipment of using, simple in structure, stable and reliable for performance, working service is simple and convenient, and as long as increase this equipment on former " dry method " production line, can change " dried adding " method of traditional sodium carboxymethylcellulose.Calculate more than 100,000 yuan to save fund every tobacco sheet production line year, more than 150 tobacco sheet production line in the whole nation can reduce more than 1500 ton of sodium carboxymethylcellulose consumption every year, economize on the use of funds more than more than 1,500 ten thousand yuan, using this technology and equipment that tangible economic benefit and social benefit are arranged, is that present roll-in method is produced wet technology and the equipment of adding of the comparatively desirable sodium carboxymethylcellulose of reconstituted tobacoo.
Claims (8)
1, a kind of rolling process reconstituted tobacco sodium carboxymethylcellulose is wet adds technology, and comprising the steps: sodium carboxymethylcellulose is dissolved in the water becomes solution; Add a certain amount of auxiliary material and thin slice glue, stir a little; The auxiliary feed liquid that mixes and tobacco powder are entered mixed stirring in the device (20) in the tobacco sheet production line synchronously; Through stir, mix, roll-in, oven dry make reconstituted tobacoo.
2, according to the technology of claim 1, it is characterized in that said carboxymethylcellulose sodium solution is to make in dissolving tank (1), and carry out according to the following steps: after 45-50 ℃ of the clear water intensification in the dissolving tank (1), add sodium carboxymethylcellulose, stir and left standstill after 30-40 minute 2.5 to 4 hours.
3,, it is characterized in that the auxiliary material liquid that high viscosity contains sodium carboxymethylcellulose is quantitatively to carry reliably by the single-screw (single screw) pump (12) of computer frequency modulator (14), decelerator (13) motor (15) control according to the technology of claim 1.
4, a kind of rolling process reconstituted tobacco sodium carboxymethylcellulose wetting equipment, comprise: dissolving tank (1), single-screw (single screw) pump (12), decelerator (13), computer frequency modulator (14), mix and stir device (20) and motor (2), (15), (23) form, it is characterized in that being provided with in the said dissolving tank (1) rabbling mechanism (30), the outer wall border of dissolving tank (1) is provided with interlayer (8), the upper end of interlayer (8) is provided with steam inlet valve (7), the lower end is provided with flashing outlet (11), dissolving tank (1) is gone up the top and is provided with lid (29), the bottom is provided with liquid outlet (9), outlet (9) end is provided with valve (10), valve (10) joins by pipeline (31) and single-screw (single screw) pump (12) one ends, single-screw (single screw) pump (12) is by decelerator (13), computer frequency modulator (14) and motor (15) control, the other end of single-screw (single screw) pump (12) joins by pipeline (32) and the mixed material inlet (19) that stirs device (20), pipeline (32) is provided with valve (33), mix to stir to be provided with in the device (20) to mix and stir axle (21), the mixed axle (21) that stirs joins by belt gear (24) and motor (23), mix the end top of stirring device (20) and be provided with material inlet (19), other end below is provided with compound outlet (25).
5, rolling process reconstituted tobacco sodium carboxymethylcellulose wetting equipment according to claim 4, it is characterized in that said rabbling mechanism (30), form by shaft (3) and agitator frame (4), shaft (3) is driven by motor (2), agitator frame (4) is fixed on the shaft (3), is fixed with blade (5), (6) on the framework (4).
6, rolling process reconstituted tobacco sodium carboxymethylcellulose wetting equipment according to claim 5 is characterized in that it is that perpendicular blade (5) and horizontal blade (6) have two respectively at least that said framework (4) is gone up fixing blade (5) (6).
7, rolling process reconstituted tobacco sodium carboxymethylcellulose wetting equipment according to claim 4 is characterized in that the said mixed axle (21) that stirs is to constitute by the uniform arrangement of hand of helix and with the axial perpendicular mixed blade (22) that stirs by be fixed with dozens of on it.
8, rolling process reconstituted tobacco sodium carboxymethylcellulose wetting equipment according to claim 4 is characterized in that said dissolving tank (1), single-screw (single screw) pump (12), mixes and stir device (20) and be stainless steel material and make.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 94110414 CN1102559A (en) | 1994-01-15 | 1994-01-15 | Wet sodium carboxymethyl cellulose processing technique and equipment via rolling for producing tobacco sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 94110414 CN1102559A (en) | 1994-01-15 | 1994-01-15 | Wet sodium carboxymethyl cellulose processing technique and equipment via rolling for producing tobacco sheet |
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CN1102559A true CN1102559A (en) | 1995-05-17 |
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CN 94110414 Pending CN1102559A (en) | 1994-01-15 | 1994-01-15 | Wet sodium carboxymethyl cellulose processing technique and equipment via rolling for producing tobacco sheet |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100456971C (en) * | 2005-12-09 | 2009-02-04 | 汉中卷烟二厂 | Biological tobacco leaf reproduced by rolling process |
-
1994
- 1994-01-15 CN CN 94110414 patent/CN1102559A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100456971C (en) * | 2005-12-09 | 2009-02-04 | 汉中卷烟二厂 | Biological tobacco leaf reproduced by rolling process |
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