CN110254517A - A kind of bus body side wall skin structure and skin technology - Google Patents

A kind of bus body side wall skin structure and skin technology Download PDF

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Publication number
CN110254517A
CN110254517A CN201910585507.0A CN201910585507A CN110254517A CN 110254517 A CN110254517 A CN 110254517A CN 201910585507 A CN201910585507 A CN 201910585507A CN 110254517 A CN110254517 A CN 110254517A
Authority
CN
China
Prior art keywords
side wall
skin
wall skin
seam allowance
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910585507.0A
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Chinese (zh)
Inventor
陈飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Ankai Automobile Co Ltd
Original Assignee
Anhui Ankai Automobile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Ankai Automobile Co Ltd filed Critical Anhui Ankai Automobile Co Ltd
Priority to CN201910585507.0A priority Critical patent/CN110254517A/en
Publication of CN110254517A publication Critical patent/CN110254517A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/02Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
    • B21D19/04Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/02Side panels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

The invention discloses a kind of bus body side wall skin structure and skin technologies, comprising: upper beam, lower beam and several diagonal braces, the diagonal brace lateral wall are equipped with expanding material;The side wall skin includes: covering main body, upper seam allowance and lower seam allowance, and the upper seam allowance is connect with the step surface of the upper beam, and the lower seam allowance is connect with the lateral wall of the lower beam.Body side wall stressed-skin construction of the invention and skin technology, edge-folding mechanism on side wall skin can promote the intensity of side wall skin end face, fault-tolerant gap is formed after side wall skin and beam welding, it can reduce because splashing caused by crossbeam is uneven and welding, deformation influence caused by covering flatness, in addition, the flatness of car side wall skin appearance can be promoted by the way that packing material is arranged on diagonal brace, reach the aesthetics for promoting appearance, to meet the needs of existing market.

Description

A kind of bus body side wall skin structure and skin technology
Technical field
The present invention relates to vapour coach skin production process fields, and in particular to a kind of bus body side wall skin structure and illiteracy Skin technique.
Background technique
With the rapid development of our country's economy, China's Coach Manufacture has obtained significant progress, and client is to car quality More Comfortable attractive is gradually transferred to using basic performance from meeting.Wherein, looking products of the coach body envelope as car One of, planarization directly affects the overall aesthetic degree of car, therefore, during skin designs and produces, needs pair It is improved, to improve the planarization of covering.
Wherein, coach skin generally uses pure-surface covering in the prior art, and seam allowance, lower seam allowance are plane, weldering on covering It connects rear covering and crossbeam centre is seamless, splashing, deformation caused by uneven crossbeam and welding will have a direct impact on the flat of covering It is whole, cause skin-surface out-of-flatness.
Summary of the invention
To overcome the shortcomings of existing technologies, the purpose of the present invention is to provide a kind of bus body side wall skin structure and illiteracies Skin technique, to realize the flatness for promoting coach skin appearance.
The present invention solves technical problem and adopts the following technical scheme that
The invention proposes a kind of bus body side wall skin structure, the side wall frame include: upper beam, lower beam with And several diagonal braces, wherein the upper beam is the section shape tube step-like in single layer, and the lower beam is rectangular tube, described Diagonal brace lateral wall is equipped with expanding material;The side wall skin includes: covering main body, upper seam allowance and lower seam allowance, the upper seam allowance Connect with the step surface of the upper beam, the lower seam allowance is connect with the lateral wall of the lower beam, wherein the upper seam allowance with It is provided with arc flanging between the covering main body, right angle flange is equipped between the lower seam allowance and the covering main body, so that There is fault-tolerant gap between the covering main body and the diagonal brace, and filled by expanding material.
Further, the expanding material is swellable tape, and is met: the thickness after the swellable tape expansion is equal to Or close to the fault-tolerant gap between the covering main body and the diagonal brace.
Further, the sum of the height L3 of the upper beam top bar and the flanging depth L2 of the right angle flange are equal to institute State the flanging depth L1 of arc flanging.
Further, the thickness L3 of the upper beam top bar is 10mm, and the flanging depth L1 of the arc flanging is 20mm, the flanging depth L2 of the right angle flange are 10mm.
The invention also provides a kind of skin technologies of bus body side wall skin structure, include the following steps,
S1, production side wall skin semi-finished product are placed in double roller rolling die, rolling die is to side wall skin semi-finished product Both ends carry out roll-in, form the side wall skin with the right angle flange and the arc flanging;
S2, when welding side wall frame structure, make the lower beam, the upper beam, the diagonal brace lateral wall where Co-planar is approximate coplanar, and several swellable tapes are pasted on the lateral wall of the diagonal brace;
S3, the side wall skin with folded edges is welded on the side wall frame, wherein by the upper seam allowance Weld together with the step surface of the upper beam, the outer side surface of the lower seam allowance and the lower beam welded together, And be compacted the swellable tape between covering main body and diagonal brace, allow the side wall skin to come into full contact with the swellable tape, it is full The foot side wall skin claps the requirement having no abnormal sound without recess, shaking, hand;And
S4, it the body side wall stressed-skin construction for being welded with covering is put into electrophoresis tank carries out electrophoresis, after electrophoresis, institute It states swellable tape to start to expand in a thickness direction, and supports swelling side wall skin, and then side wall skin is made not generate bulge Or the case where shaking, and its outer surface has very high flatness.
Compared with prior art, beneficial effects of the present invention:
Body side wall stressed-skin construction of the invention and skin technology, are arranged edge-folding mechanism on side wall skin, can promote side The intensity of covering end face is enclosed, edge-folding mechanism facilitates welding, welding deformation will not be caused to whole face, simultaneously as folded edges In the presence of side wall skin both ends can form fault-tolerant gap with after beam welding between side wall skin and diagonal brace, reduce because of crossbeam not Splashing caused by flat and welding, deformation are influenced caused by covering flatness, and filling material is arranged on diagonal brace in addition, passing through Material can reach the aesthetics for promoting appearance by side wall skin swelling, to promote the flatness of car side wall skin appearance, come Meets the needs of existing market.
Other than objects, features and advantages described above, there are also other objects, features and advantages by the present invention. Below with reference to figure, the present invention is described in further detail.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of bus body side wall skin structure of the invention;
Fig. 2 is the structural schematic diagram of side wall skin in bus body side wall skin structure of the invention;And
Fig. 3 is the flow chart according to the skin technology of the bus body side wall skin structure of invention.
Description of symbols
1, upper seam allowance;2, lower seam allowance;3, arc flanging;4, right angle flange;5, covering main body;6, lower beam;7, upper beam; 8, diagonal brace;9, swellable tape.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
Fig. 1-Fig. 3 is shown according to some embodiments of the present invention.
As shown in Figure 1, a kind of bus body side wall skin structure, including side wall frame and side wall skin, the side wall Skeleton is by 8 welding fabrication of upper beam 7, lower beam 6 and several diagonal braces, wherein upper beam 7, the laterally setting, and phase of lower beam 6 Mutually parallel, diagonal brace 8 is obliquely installed, and is connected between lower beam 6 and upper beam 7, wherein if upper beam 7, lower beam 6 and The lateral surface of dry diagonal brace 8 is coplanar, provides a smooth benchmark for the welding of subsequent side wall skin, in addition, lower beam 6 is rectangle Pipe, upper beam 7 are shape tube, and the section of shape tube is step-like in single layer, the step with a thickness of 10mm.
Specifically, side wall skin includes: the upper seam allowance of covering main body 5,5 one end of covering main body for connecting with upper beam 7 1,5 other end of covering main body is used for the lower seam allowance 2 connecting with lower beam 6, wherein sets between the upper seam allowance 1 and covering main body 5 It is equipped with arc flanging 3, right angle flange 4,3 part-structure of arc flanging and upper cross are equipped between the lower seam allowance 2 and covering main body 5 The arc-shaped edges of beam 7 match, and make the lateral surface of upper beam 7 and covering main body 5 retains certain gap, lower seam allowance 2 under Crossbeam 6 is fixedly connected, due to the presence of right angle flange 4, so that the lateral surface of lower beam 6 and covering main body 5 keep certain interval.
Wherein, the flanging depth of right angle flange 4 is 10mm, and the flanging depth of arc flanging 3 is 20mm, due to upper beam 7 Step with a 10mm thickness, so that 5 place plane of covering main body and upper beam 7, lower beam 6, there is 10mm between diagonal brace 8 Thick fault-tolerant gap.
Wherein, in body side wall stressed-skin construction, due to using the side wall skin with folded edges, so that side wall frame There is certain thickness fault-tolerant gap between covering main body 5, it is possible to prevente effectively from because side wall frame out-of-flatness and welding are made At splashing, deformation cause skin-surface out-of-flatness.
Due to there is gap between side wall skin and side wall frame, in order to make side wall skin not generate shaking, glued on diagonal brace 8 Post several swellable tapes different in size, wherein swellable tape generates expansion after vehicle frame electrophoresis, and after swellable tape expansion Thickness just fill the gap between diagonal brace and covering main body 5 so that entire side wall skin will not generate drum after being installed The case where packet or shaking, outer surface has very high flatness, is able to satisfy the needs of client.
The present invention provides a kind of skin technologies of bus body side wall skin structure, as shown in figure 3, including following step It is rapid:
S1, it plate will be placed in double roller rolling die used in production side wall skin, rolling die is by plate both ends roller Folded edges are pressed into, the side wall skin with right angle flange 4 and arc flanging 3 is formed;Wherein, at the upper seam allowance 1 of side wall skin For arc flanging 3, folded depth 20 is right angle flange 4, folded depth 10mm at lower seam allowance 2.
S2, lower beam, upper beam, diagonal brace are welded as a whole, and keep the lateral surface of lower beam, upper beam, diagonal brace coplanar Or it is approximate coplanar, side wall frame structure is constituted, several swellable tapes 9 different in size are then pasted on oblique lateral wall, Barrier paper is torn off after 9 firm pasting of swellable tape;Wherein, swellable tape selects packing material LY-32 damping expansion adhesive tape, expansion Adhesive tape with a thickness of 8mm.
S3, it will be welded on side wall frame by the side wall skin of flanging processing, wherein by the upper seam allowance 1 of side wall skin Weld together with the step surface of upper beam 7, the lower seam allowance 2 of covering and the lateral surface of lower beam 6 is welded together, and use hand Swellable tape 9 between covering main body 5 and diagonal brace 8 is compacted, meets side wall skin and is come into full contact with swellable tape, cover side wall Skin claps the requirement having no abnormal sound without recess, shaking, hand.
S4, the body side wall stressed-skin construction for being welded with covering is put into electrophoresis in electrophoresis tank, after electrophoresis, expansion glue Start to expand on 9 thickness direction of band, and support swelling side wall skin, side wall skin is made not generate the feelings of bulge or shaking Condition, outer surface have very high flatness.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (5)

1. a kind of bus body side wall skin structure, including side wall frame and side wall skin, which is characterized in that the side wall frame Include:
Upper beam (7), lower beam (6) and several diagonal braces (8), wherein the upper beam (7) is that section is step-like in single layer Shape tube, the lower beam (6) are rectangular tube, and diagonal brace (8) lateral wall is equipped with expanding material;
The side wall skin includes:
Covering main body (5), upper seam allowance (1) and lower seam allowance (2), the step surface of the upper seam allowance (1) and the upper beam (7) Connection, the lower seam allowance (2) connect with the lateral wall of the lower beam (6),
Wherein, be provided with arc flanging (3) between the upper seam allowance (1) and the covering main body (5), the lower seam allowance (2) with Right angle flange (4) are equipped between the covering main body (5), are held so that having between the covering main body (5) and the diagonal brace (8) Wrong gap, and filled by expanding material.
2. bus body side wall skin structure according to claim 1, which is characterized in that the expanding material is expansion glue Band (9), and meets: the thickness after swellable tape (9) expansion be equal or close to the covering main body (5) and it is described tiltedly Support the fault-tolerant gap between (8).
3. bus body side wall skin structure according to claim 1, which is characterized in that upper beam (7) top bar Height L3 and the sum of the flanging depth L2 of the right angle flange (4) be equal to the flanging depth L1 of the arc flanging (3).
4. bus body side wall skin structure according to claim 3, which is characterized in that upper beam (7) top bar Thickness L3 be 10mm, the flanging depth L1 of the arc flanging (3) is 20mm, the flanging depth L2 of the right angle flange (4) For 10mm.
5. the skin technology of bus body side wall skin structure according to any one of claims 1 to 4, which is characterized in that Include the following steps,
S1, production side wall skin semi-finished product are placed in double roller rolling die, rolling die is to side wall skin semi-finished product both ends Roll-in is carried out, the side wall skin with the right angle flange (4) and the arc flanging (3) is formed;
S2, when welding side wall frame structure, make the lateral wall of the lower beam (6), the upper beam (7), the diagonal brace (8) Place co-planar is approximate coplanar, and several swellable tapes (9) are pasted on the lateral wall of the diagonal brace (8);
S3, the side wall skin with folded edges is welded on the side wall frame, wherein by the upper seam allowance (1) Weld together with the step surface of the upper beam (7), the outer side surface of the lower seam allowance (2) and the lower beam (6) is welded Be connected together, and by between covering main body (5) and diagonal brace (8) swellable tape (9) be compacted, allow the side wall skin with it is described swollen Swollen adhesive tape (9) comes into full contact with, and meets the side wall skin without recess, shaking, hand and claps the requirement having no abnormal sound;And
S4, the body side wall stressed-skin construction for being welded with covering be put into electrophoresis tank carry out electrophoresis, to electrophoresis after, it is described swollen Swollen adhesive tape (9) starts to expand in a thickness direction, and supports swelling side wall skin, so make side wall skin will not generate bulge or The case where person shakes, and its outer surface has very high flatness.
CN201910585507.0A 2019-07-01 2019-07-01 A kind of bus body side wall skin structure and skin technology Pending CN110254517A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910585507.0A CN110254517A (en) 2019-07-01 2019-07-01 A kind of bus body side wall skin structure and skin technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910585507.0A CN110254517A (en) 2019-07-01 2019-07-01 A kind of bus body side wall skin structure and skin technology

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Publication Number Publication Date
CN110254517A true CN110254517A (en) 2019-09-20

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CN201910585507.0A Pending CN110254517A (en) 2019-07-01 2019-07-01 A kind of bus body side wall skin structure and skin technology

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113732173A (en) * 2021-08-26 2021-12-03 安徽安凯汽车股份有限公司 Light passenger car side wall outer plate skin and forming process and forming equipment thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200992235Y (en) * 2006-12-11 2007-12-19 河南少林汽车股份有限公司 Rolled middle envelope for side part of passenger coach
FR2930757B1 (en) * 2008-04-30 2010-08-20 Peugeot Citroen Automobiles Sa ARRANGEMENT OF AUTOMOTIVE VEHICLE BODY COMPONENTS, CASH ELEMENT COMPRISING SUCH AN ARRANGEMENT AND METHOD OF MANUFACTURING THE SAME
WO2012073557A1 (en) * 2010-12-03 2012-06-07 トヨタ車体株式会社 Panel-joining structure
DE102010063763A1 (en) * 2010-12-21 2012-06-21 Bayerische Motoren Werke Aktiengesellschaft Motor vehicle body i.e. car body, has reinforcing plate including multiple projections corresponding to metal sheet component in longitudinal direction of flange, so that component rests against projections of plate
CN203902681U (en) * 2014-06-10 2014-10-29 大汉汽车集团有限公司 Adhesion structure of passenger car side wall skin
CN106697064A (en) * 2016-12-30 2017-05-24 中通客车控股股份有限公司 Novel passenger car side skin structure and assembly method thereof
CN208036416U (en) * 2018-01-17 2018-11-02 北京汽车股份有限公司 A kind of vibration insulation structure and vehicle

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200992235Y (en) * 2006-12-11 2007-12-19 河南少林汽车股份有限公司 Rolled middle envelope for side part of passenger coach
FR2930757B1 (en) * 2008-04-30 2010-08-20 Peugeot Citroen Automobiles Sa ARRANGEMENT OF AUTOMOTIVE VEHICLE BODY COMPONENTS, CASH ELEMENT COMPRISING SUCH AN ARRANGEMENT AND METHOD OF MANUFACTURING THE SAME
WO2012073557A1 (en) * 2010-12-03 2012-06-07 トヨタ車体株式会社 Panel-joining structure
DE102010063763A1 (en) * 2010-12-21 2012-06-21 Bayerische Motoren Werke Aktiengesellschaft Motor vehicle body i.e. car body, has reinforcing plate including multiple projections corresponding to metal sheet component in longitudinal direction of flange, so that component rests against projections of plate
CN203902681U (en) * 2014-06-10 2014-10-29 大汉汽车集团有限公司 Adhesion structure of passenger car side wall skin
CN106697064A (en) * 2016-12-30 2017-05-24 中通客车控股股份有限公司 Novel passenger car side skin structure and assembly method thereof
CN208036416U (en) * 2018-01-17 2018-11-02 北京汽车股份有限公司 A kind of vibration insulation structure and vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113732173A (en) * 2021-08-26 2021-12-03 安徽安凯汽车股份有限公司 Light passenger car side wall outer plate skin and forming process and forming equipment thereof

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Application publication date: 20190920