CN110253887A - A kind of full-color 3D printer and Method of printing - Google Patents
A kind of full-color 3D printer and Method of printing Download PDFInfo
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- CN110253887A CN110253887A CN201910542380.4A CN201910542380A CN110253887A CN 110253887 A CN110253887 A CN 110253887A CN 201910542380 A CN201910542380 A CN 201910542380A CN 110253887 A CN110253887 A CN 110253887A
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- ink
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
Abstract
The invention discloses a kind of full-color 3D printer and Method of printings, comprising: support assembly；Kinetic control system includes: the control chip of the movement mechanism being fixedly mounted on support assembly and all movement mechanisms that are electrically connected；Ink-jet control system includes the inkjet component being located on movement mechanism and the ink-feeding device for connecting inkjet component；Inkjet component is controlled by printer air brushing software, a variety of color model for switching are equipped in the spraying and painting system, the inkjet component includes the ink-jet mounting base being sequentially connected on movement mechanism, the mechanical arm that is fixedly mounted in ink-jet mounting base and the inkjet head for being fixedly connected on mechanical arm one end, the ink-jet mounting base is two groups, and ink-jet mounting base is symmetrically installed on the two sides of print components.The present invention combines ink-jet control system by the mechanical movement of kinetic control system, realizes that the full-color printing of 3D printing part reduces the full-color printed material cost of 3D, and realize the integrated production of the 3D printing art work.
Description
Technical field
The invention belongs to the field of 3D printing equipment, especially a kind of full-color 3D printer and Method of printing.
Background technique
Up to the present 3D printing technique develops rapidly, 3D printing at present is still in that color is single or materials cost is high
Expensive development problem, existing colour 3D printer is expensive, and can only realize in print procedure and concentrate simple color
Stack splicing, be unable to satisfy color complexity and color saturation it is high the art work production.
Summary of the invention
Goal of the invention: a kind of full-color 3D printer and Method of printing are provided, to solve the above problem of the existing technology.
Technical solution: a kind of full-color 3D printer includes:
Support assembly；
Kinetic control system, comprising: the control of the movement mechanism and all movement mechanisms that are electrically connected that are fixedly mounted on support assembly
Chip；
Print control system includes: the print components being mounted on movement mechanism, and the feed device of connection print components；
Ink-jet control system, including the inkjet component being located on movement mechanism and the ink-feeding device for connecting inkjet component；
The inkjet component is controlled by printer air brushing software, and a variety of face for switching are equipped in the spraying and painting system
Color model, the inkjet component include the ink-jet mounting base being sequentially connected on movement mechanism, are fixedly mounted on ink-jet mounting base
On mechanical arm and be fixedly connected on the inkjet head of mechanical arm one end, the ink-jet mounting base is two groups, ink-jet mounting base
It is symmetrically installed on the two sides of print components.
In a further embodiment, the support assembly includes: multiple groups support beam and be fixedly connected with support beam
Vertical beam is supported, one end of the bottom support beam is fixedly connected with support panel, and motor peace is fixedly connected on the support panel
Fill seat.
In a further embodiment, the movement mechanism includes: the Z-axis lifting mechanism for being parallel to support vertical beam, symmetrically
It is mounted on Z-axis lifting mechanism one end and is fixedly connected on the first Y-axis movement mechanism and the second Y-axis movement mechanism of support beam,
Be sequentially connected the first X-axis movement mechanism on Y-axis movement mechanism, is fixedly mounted on support beam and is parallel to the first X-axis fortune
The the second X-axis movement mechanism and third X-axis movement mechanism of motivation structure.
In a further embodiment, the Z-axis lifting mechanism includes: the first servo being fixedly mounted on support panel
Motor is sequentially connected in the Z-axis transmission component of first servo motor power output shaft one end, transmission connection Z-axis transmission component
Two groups of Z axis lead screw assemblies, and the print stations that interspersed and transmission is mounted on two groups of Z axis lead screw assemblies.
In a further embodiment, the second servo is equipped in the first Y-axis movement mechanism and the second Y-axis movement mechanism
The first Y-axis lead screw assembly and second of the second servo motor of motor, third servo motor and transmission connection, third servo motor
Y-axis lead screw assembly.
In a further embodiment, the print components transmission is mounted on the first X-axis movement mechanism, the ink-jet peace
Dress seat transmission is mounted on the second X-axis movement mechanism and third X-axis movement mechanism；The print components include that transmission is mounted on the
Printing mounting base on one X-axis movement mechanism, the printing head being fixedly mounted in printing mounting base, and it is located at printing head
On radiator.
It in a further embodiment, further include having optical grating element in the inkjet component, it is anti-as inkjet head position
Present device.
In a further embodiment, the 5th servo is equipped in the second X-axis movement mechanism and third X-axis movement mechanism
Motor, the 6th servo motor, servo motor power output end the second X-axis synchronous belt of transmission connection and third X-axis rail synchronous belt, the
The side of two X-axis synchronous belts and third X-axis rail synchronous belt is fixedly connected with link block, and the other end of link block is fixedly connected on spray
The bottom of black mounting base；Support beam is equipped with the second X-axis slide rail 241 and third X-axis slide rail, the side of ink-jet mounting base simultaneously
Equipped with the type groove being clamped with sliding rail.
In a further embodiment, the inside of the inkjet head is equipped with ink and manages and be connected to ink-feeding device by black pipe,
The mechanical arm includes: to be fixedly connected with the pedestal of ink-jet mounting base to be located at the first rotating mechanism on pedestal, is fixedly connected with first
First linking arm of rotating mechanism, is located at the second rotating mechanism of the first linking arm other end, and is connected to the second whirler
Second linking arm of structure one end；Inkjet head is fixedly mounted in one end of second linking arm.
In a further embodiment, the ink-feeding device includes: the print cartridge that ink pipe and black pipe be connected tos, ink manage in print cartridge
Equipped with multiple electrically operated valves, the output of ink is controlled, the surplus of pressure sensor inductive ink is equipped in print cartridge.
In a further embodiment, including following work step:
S1,3 D-printing model is imported on the computer connecting with printer in advance, colouring editor is carried out to 3 D-printing model
It generates mimeograph documents respectively and ink-jet file is sent to printer；
S2, printer control movement mechanism according to mimeograph documents and printing head are driven successively to print；
After the completion of S3, printing, printer plans printing path and color matching chromatography according to three bitmap image surfaces of ink-jet file build,
Obtain running parameter simultaneously, control chip drives inkjet head to being printed as according to operating parameter control movement mechanism and mechanical arm
The ink-jet simultaneously of the two sides of type part；
S4, simultaneously in ink jet process, optical grating element detection inkjet head position prevent occurring deviation in ink jet process.
The utility model has the advantages that the present invention is compared to the prior art, the present invention combines spray by the mechanical movement of kinetic control system
Black control system increases by two groups of inkjet components in the print components of print control system, and inkjet head can after printing shaping
Colouring is synchronized from the two sides of printout simultaneously, realizes the full-color printing of 3D printing part, is compatible with multiple color model for plane
Colour model in color printing is applied in 3D printing, reduces the full-color printed material cost of 3D, and realizes 3D printing art
The integrated production of product.
Detailed description of the invention
Fig. 1 is the front view of the full-color 3D printer of the present invention.
Fig. 2 is the perspective view of the full-color 3D printer of the present invention.
Fig. 3 is the front view of the second X-axis movement mechanism of the invention.
Fig. 4 is the top view of third X-axis movement mechanism of the present invention.
Fig. 5 is the working principle diagram of the full-color 3D printer of the present invention.
Fig. 6 is the structural schematic diagram of print components of the present invention.
Appended drawing reference are as follows: support assembly 1, support beam 10, support vertical beam 11, print stations 12, movement mechanism 2, Z axis liter
Descending mechanism 20, first servo motor 200, Z-axis transmission component 201, Z axis lead screw assembly 202, the first Y-axis movement mechanism 21, second
Servo motor 210, the first Y-axis lead screw assembly 211, the second Y-axis movement mechanism 22, third servo motor 220, the second Y-axis lead screw
Component 221, the first X-axis movement mechanism 23, the 4th servo motor 230, the first X-axis lead screw assembly 231, the second X-axis movement mechanism
24, the 5th servo motor 240, the second X-axis slide rail 241, the second X-axis synchronous belt 242, third X-axis movement mechanism 25, the 6th servo
Motor 250, third X-axis slide rail 251, third X-axis rail synchronous belt 252, print components 3, printing mounting base 30, heating device 31,
Printing head 32, radiator 33, inkjet component 4, mechanical arm 40, inkjet head 41, ink-jet mounting base 42.
Specific embodiment
In the following description, a large amount of concrete details are given so as to provide a more thorough understanding of the present invention.So
And it is obvious to the skilled person that the present invention may not need one or more of these details and be able to
Implement.In other examples, in order to avoid confusion with the present invention, for some technical characteristics well known in the art not into
Row description.
A kind of full-color 3D printer as shown in Figure 1 to Figure 2 includes: support assembly 1, kinetic control system, print control
System and ink-jet control system.Wherein, support assembly 1 includes: multiple groups support beam 10 and be fixedly connected with support beam 10
Vertical beam 11 is supported, one end of bottom support beam 10 is fixedly connected with support panel, supports and is fixedly connected with motor mount on panel.
Print control system includes: the print components 3 being mounted on movement mechanism 2, and the feeding of connection print components 3
Device, feed device carry out feeding to print components 3, and feed device belongs to the prior art, therefore is not described in detail.Wherein,
Movement mechanism 2 divides for the movement mechanism 2 of X, Y and three directions of Z axis, comprising: Z-axis lifting mechanism 20, the first Y-axis movement mechanism
21, the second Y-axis movement mechanism 22, the first X-axis movement mechanism 23, the second X-axis movement mechanism 24 and third X-axis movement mechanism 255.
Z-axis lifting mechanism 20 is fixedly mounted on support assembly 1 and is parallel to support vertical beam 11；First Y-axis movement mechanism 21 and the second Y-axis
Movement mechanism 22 is symmetrically mounted on 20 one end of Z-axis lifting mechanism and is fixedly connected on the side of support beam 10；The movement of first X-axis
Mechanism 23 is sequentially connected on the first Y-axis lead screw assembly 211 and the second Y-axis lead screw assembly 221,24 He of the second X-axis movement mechanism
Third X-axis movement mechanism 255 is fixedly mounted in support beam 10 and parallel with the first X-axis movement mechanism 23.Print components 3 pass
It is dynamic to be mounted on the first X-axis movement mechanism 23.Controlling chip controllable mechanism mechanism drives print components 3 to realize X and Y direction
Movement.
Ink-jet control system includes: inkjet component 4 and ink-feeding device；Inkjet component 4 is located on movement mechanism 2, ink supply dress
It sets then inkjet component 4 is connected to the progress ink supply of inkjet component 4 by black pipe.
Control chip controls movement mechanism 2 drives print components 3 and inkjet component 4 to complete mechanical movement as shown in Figure 5.Spray
Ink assembly 4 is controlled by printer air brushing software, and the color for switching is equipped in printer air brushing software spraying and painting system
Model carries out matching for particular color by four color ink material if RGB color model can be converted to CMYK color model by software
Than realizing that color accurate simulation, inkjet component 4 as shown in Figure 3 include ink-jet mounting base of the transmission connection on movement mechanism 2
42, the mechanical arm 40 being fixedly mounted in ink-jet mounting base 42 and the inkjet head 41 for being fixedly connected on 40 one end of mechanical arm,
The ink-jet mounting base 42 is two groups, and ink-jet mounting base 42 is symmetrically installed on the two sides of print components 3, can be completed in printing
Two-sided colouring is synchronized to printing shaping part afterwards, shortens spray cycles.
In a further embodiment, Z-axis lifting mechanism 20 includes: the first servo electricity being fixedly mounted on support panel
Machine 200 is sequentially connected in the Z-axis transmission component 201 of 200 power output shaft one end of first servo motor, and be sequentially connected Z-axis transmission
Two groups of Z axis lead screw assemblies 202 of component 201, and the printing work that interspersed and transmission is mounted on two groups of Z axis lead screw assemblies 202
Position 12, print stations 12 are moved in two sides Z axis lead screw assembly 202 along Z-direction under the drive of first servo motor 200, from
And molded part is made to realize elevating function.Z-axis transmission component 201 includes: the first driving wheel, the second driving wheel, third driving wheel, passes
Dynamic band and tensioning wheel；200 power output shaft one end of first servo motor is socketed with the first driving wheel, two groups of Z axis lead screw assemblies
202 one end is equipped with the second driving wheel and third driving wheel, and transmission belt is socketed in the first driving wheel, the second driving wheel and third and passes
On driving wheel, and pass through the relaxation degree of two tensioning wheels of the first driving wheel two sides adjusting transmission belt.First servo motor 200 will
Power is transmitted power to the Z axis lead screw assembly 202 of two sides is synchronous by Z-axis transmission component 201.
In a further embodiment, the second servo is equipped in the first Y-axis movement mechanism 21 and the second Y-axis movement mechanism 22
First Y-axis silk of the second servo motor 210 of motor 210, third servo motor 220 and transmission connection, third servo motor 220
Thick stick component 211 and the second Y-axis lead screw assembly 221.Second servo motor 210 is connected with third servo motor 220 by shaft coupling
In one end of wire lever, controls the second servo motor of chip controls 210 and third servo motor 220 rotates synchronously, to drive
The first X-axis movement mechanism 23 being sequentially connected on the first Y-axis lead screw assembly 211 and the second Y-axis lead screw assembly 221 is in the first Y
It is moved synchronously in axis and the second Y direction, so that the first X-axis movement mechanism 23 be made to realize the movement in Y direction.X-axis and Z axis
On the second to the 6th servo motor be all made of model 42HB34F08AB-06 stepper motor.Z axis servo motor model number is
14SH5401-05H。
In a further embodiment, the transmission of ink-jet mounting base 42 is mounted on the second X-axis movement mechanism 24 and third X-axis fortune
On motivation structure 255；Print components 3 include: printing mounting base 30, printing head 32 and radiator 33, print mounting base 30
Transmission is mounted on the first X-axis lead screw assembly 231, and the 4th servo motor 230 is sequentially connected in the first X-axis lead screw assembly 231
One end；The power output shaft of 4th servo motor 230 drives the rotation of the first X-axis lead screw, to make to print mounting base 30 in the first X
It is moved on axis lead screw assembly 231 along the first X-direction.Printing head 32 as shown in Figure 6 is fixedly mounted on printing mounting base 30
Side, the outside of printing head 32 is equipped with heating device 31, and heating device 31 heats the stockline in feed device, from
And squeezing out printed material from spray head, radiator 33 is located at the two sides of printing head 32, radiates to printing head 32.
In a further embodiment, as shown in figure 4, in the second X-axis movement mechanism 24 and third X-axis movement mechanism 255
Equipped with the 5th servo motor 240, the 6th servo motor 250, servo motor power output end the second X-axis synchronous belt of transmission connection
242 and third X-axis rail synchronous belt 252, the side of the second X-axis synchronous belt 242 and third X-axis rail synchronous belt 252 is fixedly connected with
Link block, the other end of link block are fixedly connected on the bottom of ink-jet mounting base 42；Support beam 10 is equipped with the second X-axis simultaneously
Sliding rail 241 and third X-axis slide rail 251, the side of ink-jet mounting base 42 are equipped with the type groove being clamped with sliding rail.
In a further embodiment, the inside of inkjet head 41 is equipped with ink and manages and be connected to ink-feeding device by black pipe, supplies
Black device includes: the print cartridge that ink pipe is connected to black pipe, is equipped with multiple electrically operated valves in ink pipe and print cartridge, controls the disengaging of ink
Amount, the interior surplus for being equipped with pressure sensor inductive ink of print cartridge.Ink realizes continuous supplementation in Mo Guanzhong through capillary action, together
Shi Moshui keeps preventing from occurring in Z axis motion process not by gravity by gas pressure controlling device, because gravity ink is unexpected
Excessive to do the movement of falling object, gas pressure controlling device herein is vacuum pump, and vacuum pump is connected to the side of ink-feeding device, is controlled
Pressure inside black pipe.
Connection mechanical arm 40 includes: to be fixedly connected with the pedestal of ink-jet mounting base 42 to be located at the first rotating mechanism on pedestal,
It is fixedly connected with the first linking arm of the first rotating mechanism, is located at the second rotating mechanism of the first linking arm other end, and connection
The second linking arm in second rotating mechanism one end；Inkjet head 41 is fixedly mounted in one end of second linking arm.First whirler
Promising turning joint is all provided with outside structure and the second rotating mechanism, inside is equipped with driving element and connecting flange, and driving element includes
The input axis connection of motor and retarder, motor power output shaft and retarder, the output shaft connecting flange connection of speed reducer, the
One rotating mechanism the first linking arm of drive realizes the rotation of multiple free angles, base of second rotating mechanism in the first rotating mechanism
It is rotated again on plinth, to realize that the adjustment of 41 multi-angle of inkjet head makes spray head be close to threedimensional model surface.In inkjet component 4
Further include having optical grating element, as 41 position feedback device of inkjet head, enables to control the accurate positioning nozzle of chip and mould
Ink-jet movement is completed in the position of type part.
In a further embodiment, in inkjet head 41 be equipped with four color ink entrances, can according to CMYK color model according to
Chromatography ratio carries out configuration color, meets the needs of printing.
Work step is as follows:
S1,3 D-printing model is imported on the computer connecting with printer in advance, colouring editor is carried out to 3 D-printing model
It generates mimeograph documents respectively and ink-jet file is sent to printer；
S2, printer control movement mechanism 2 according to mimeograph documents and printing head 32 are driven successively to be printed, and beat after the completion of printing
Print component 3 stops working；
After the completion of S3, printing, color spraying setting control movement mechanism 2 and mechanical arm 40 that printer is established according to ink-jet file
Drive two sides simultaneously ink-jet of the inkjet head 41 to printing shaping part.
The present invention combines ink-jet control system by the mechanical movement of kinetic control system, realizes that the full-color of 3D printing part beats
Colour model in the printing of plane color is applied in 3D printing by print, compatible multiple color model, reduces the full-color printing material of 3D
Expect cost, and realizes the integrated production of the 3D printing art work.
It is described the prefered embodiments of the present invention in detail above in conjunction with attached drawing, still, the present invention is not limited to above-mentioned realities
The detail in mode is applied, within the scope of the technical concept of the present invention, technical solution of the present invention can be carried out a variety of etc.
With transformation, these equivalents are all belonged to the scope of protection of the present invention.
Claims (8)
1. a kind of full-color 3D printer characterized by comprising
Support assembly；
Kinetic control system, comprising: the control of the movement mechanism and all movement mechanisms that are electrically connected that are fixedly mounted on support assembly
Chip；
Print control system includes: the print components being mounted on movement mechanism, and the feed device of connection print components；
Ink-jet control system, including the inkjet component being located on movement mechanism and the ink-feeding device for connecting inkjet component；
The inkjet component is controlled by printer air brushing software, and a variety of face for switching are equipped in the spraying and painting system
Color model, the inkjet component include the ink-jet mounting base being sequentially connected on movement mechanism, are fixedly mounted on ink-jet mounting base
On mechanical arm and be fixedly connected on the inkjet head of mechanical arm one end, the ink-jet mounting base is two groups, ink-jet mounting base
It is symmetrically installed on the two sides of print components.
2. a kind of full-color 3D printer according to claim 1, which is characterized in that the support assembly includes: multiple groups branch
The support vertical beam for supportting crossbeam and being fixedly connected with support beam.
3. a kind of full-color 3D printer according to claim 1, which is characterized in that the movement mechanism includes: to be parallel to
The Z-axis lifting mechanism for supporting vertical beam, is symmetrically mounted on Z-axis lifting mechanism one end and is fixedly connected on the first Y-axis of support beam
Movement mechanism and the second Y-axis movement mechanism, be sequentially connected the first X-axis movement mechanism on Y-axis movement mechanism, is fixedly mounted on
Support beam and the second X-axis movement mechanism and third X-axis movement mechanism for being parallel to the first X-axis movement mechanism.
4. a kind of full-color 3D printer according to claim 1 or 3, which is characterized in that the print components transmission installation
In the first X-axis movement mechanism, the ink-jet mounting base transmission is mounted on the second X-axis movement mechanism and third X-axis movement mechanism
On；The print components include the printing mounting base that transmission is mounted on the first X-axis movement mechanism, are fixedly mounted on printing installation
Printing head on seat, and the radiator being located on printing head.
5. a kind of full-color 3D printer according to claim 1, which is characterized in that the inside of the inkjet head is equipped with ink
Manage and pass through black pipe connection ink-feeding device, the mechanical arm includes: to be fixedly connected with the pedestal of ink-jet mounting base to be located on pedestal
First rotating mechanism is fixedly connected with the first linking arm of the first rotating mechanism, is located at the second rotation of the first linking arm other end
Mechanism, and it is connected to second linking arm of second rotating mechanism one end；Ink-jet is fixedly mounted in one end of second linking arm
Spray head.
6. a kind of full-color 3D printer according to claim 1, which is characterized in that further include having light in the inkjet component
Grid element, as inkjet head position feedback device.
7. a kind of full-color 3D printer according to claim 1, which is characterized in that the ink-feeding device includes: Mo Guanhe
The print cartridge of black pipe connection, ink manage and are equipped with multiple electrically operated valves in print cartridge, control the output of ink, pressure biography is equipped in print cartridge
The surplus of sensor inductive ink.
8. a kind of full-color 3D printing method, which is characterized in that including following work step:
S1,3 D-printing model is imported on the computer connecting with printer in advance, colouring editor is carried out to 3 D-printing model
It generates mimeograph documents respectively and ink-jet file is sent to printer；
S2, printer control movement mechanism according to mimeograph documents and printing head are driven successively to print；
After the completion of S3, printing, printer plans printing path and color matching chromatography according to three bitmap image surfaces of ink-jet file build,
Obtain running parameter simultaneously, control chip drives inkjet head to being printed as according to operating parameter control movement mechanism and mechanical arm
The ink-jet simultaneously of the two sides of type part；
S4, simultaneously in ink jet process, optical grating element detection inkjet head position prevent occurring deviation in ink jet process.
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| CN201910542380.4A CN110253887A (en) | 2019-06-21 | 2019-06-21 | A kind of full-color 3D printer and Method of printing |
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| CN111791479A (en) * | 2020-07-20 | 2020-10-20 | 佛山科学技术学院 | 3D color printer and printing control method |
| CN115416296A (en) * | 2022-09-21 | 2022-12-02 | 重庆春凌信息科技有限公司 | Multifunctional large-scale inkjet printing 3D printer |
| CN116175515A (en) * | 2023-03-20 | 2023-05-30 | 江苏省送变电有限公司 | Spraying type marking robot for paying off |
| CN116394664A (en) * | 2023-06-07 | 2023-07-07 | 合肥海闻打印技术有限公司 | Automobile curved surface part ink-jet printing device based on multi-axis mechanical arm and control system |
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Application publication date: 20190920 |