CN110253813A - A kind of foam rotary forming machine - Google Patents
A kind of foam rotary forming machine Download PDFInfo
- Publication number
- CN110253813A CN110253813A CN201910645598.2A CN201910645598A CN110253813A CN 110253813 A CN110253813 A CN 110253813A CN 201910645598 A CN201910645598 A CN 201910645598A CN 110253813 A CN110253813 A CN 110253813A
- Authority
- CN
- China
- Prior art keywords
- water tank
- rack
- telescoping mechanism
- dynamic model
- steam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000006260 foam Substances 0.000 title claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 84
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000000465 moulding Methods 0.000 claims abstract description 18
- 238000003032 molecular docking Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000010865 sewage Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 230000009977 dual effect Effects 0.000 description 16
- 239000000047 product Substances 0.000 description 7
- 230000000875 corresponding effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000004807 localization Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/1219—Foaming between a movable mould part and the preformed part
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3415—Heating or cooling
- B29C44/3426—Heating by introducing steam in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/4807—Headwear
- B29L2031/4814—Hats
- B29L2031/4821—Helmets
Abstract
The invention discloses a kind of foam rotary forming machines, belong to the technical field of foam-formed process equipment.The present invention includes the Water Exit mechanism and steam mechanism of rack, dynamic model machine, rotatable cistern assembly, additional designs; rotatable cistern assembly, dynamic model machine and rack; under the cooperation of additional Water Exit mechanism, steam mechanism, realize that rotation cistern assembly and dynamic model machine are moved according to technique requirement.Using this foam rotary forming machine, the drawbacks of machinery equipment excessive occupancy production space can be avoided during hot briquetting foam, while with filled and process sheet material and molding heating Tong Bu the technique that carries out, realize the high efficiency production of product.
Description
Technical field
The invention belongs to the technical field of foam-formed process equipment, a kind of particularly setting for foam-formed processing
It is standby.
Background technique
Currently, in the foam-formed industry of EPS/EPP, a part makes more demanding product, need foaming when,
By shell and foam one-pass molding, thus production when, need for shell to be embedded to mould inside in advance, then refill foam into
Row foaming, is directly produced with chlamydate semi-finished product/finished product.At this moment mostly by being manually entered inside machine, shell is put
Enter in mold, produced, production efficiency is low；In order to improve efficiency, left and right shifting formwork machine is also gradually developed, two is designed and determines
Mould remains that one of cover half and dynamic model are producing, another cover half is given manually installed by way of moving left and right
Mold.
But the machine of left and right shifting formwork machine is huge, the land area that needs occupy when operating that move moulds is big, causes
The space utilization rate of workshop is low, and because machine is huge, and manufacture difficulty is high, and consuming material is more, so that machine is fabricated to
Ben Taigao, market approval rate are lower.Again since it is desired that one of cover half and dynamic model is kept to produce, another cover half gives people
Work installation mold, so the production efficiency under this technique of special construction is not obviously high.
Summary of the invention
For one or more defect for overcoming the above-mentioned prior art, the present invention provides one kind.
Specific technical solution is as follows:
The middle position of rack is arranged in a kind of foam rotary forming machine, including rack, dynamic model machine and water tank, dynamic model machine,
It is flexibly connected with rack middle position；The middle position of front end of rack is arranged in water tank, is flexibly connected with front end of rack position；Also
Including water tank rotary components, water tank rotary components are flexibly connected with front end of rack position, are detachably connected with water tank.
Further, water tank rotary components include water tank motor and live spindle；The top of rotation motor and front end of rack
Perhaps lower section is fixedly connected with rotation motor and is connected by the top or lower removable of its transmission component and live spindle；Rotation
It is detachably connected on inside water tank in the middle part of main shaft, the upper end of live spindle is flexibly connected with the top of front end of rack, with rack
The underside of front end connects.
Further, rack includes forebay, rear frame, fixed frame and guide rod；Forebay include upper and lower crossbeam with
Left and right vertical beam composition, is the shape of hollow square, and water tank is located in the space of the hollow square, and the left and right of forebay is erected
Liang Jun is detachably connected to a few guide rod respectively；Rear frame includes left and right vertical beam, and the left and right vertical beam of rear frame is distinguished
It is detachably connected an at least guide rod；Forebay and the respective upper end of rear frame, are also detachably connected with fixed frame respectively.
Further, dynamic model machine is flexibly connected with guide rod；Dynamic model machine is in the arranged on left and right sides towards one side of rear frame, also
It is respectively arranged with dynamic model machine push rod；One side of dynamic model machine towards forebay is provided with mold room, and the upper end of mold room is provided with steaming
Vapour conduit.
Further, water tank is provided with forward and backward mutually independent Liang Ge molding room；The upper end of each molding room is set respectively
It is equipped with steam guide hole, each guide hole is corresponding with the position of dynamic model machine steam lead；Each molding room is on lower left or the right side
Lower section is respectively arranged with drainpipe；Each molding room is respectively provided on top is respectively set blasthole；Water tank is also set up in upper end
There is location hole.
Further, forebay is removably connected with draining telescoping mechanism, preceding machine below left vertical beam or right vertical beam
Frame is removably connected with into steam telescoping mechanism in the top surface of upper beam, enters water telescoping mechanism, precise locating mechanism and rotary coding
Device；Rotary encoder is also flexibly connected with the top of live spindle；Enter steam telescoping mechanism, enter water telescoping mechanism, fine positioning machine
Structure is respectively corresponding with the position of steam lead, blasthole, location hole, and draining telescoping mechanism is opposite with the position of drainpipe
It answers.
Further, entering steam telescoping mechanism is the valve for controlling external steam pipeline and docking with dynamic model machine steam lead；
Entering water telescoping mechanism is the valve for controlling external water inlet line and docking with water tank blasthole；Draining telescoping mechanism is that control is extraneous dirty
The valve of water pipe and water tank drainpipe.
Further, forebay is entering steam telescoping mechanism, is entering water telescoping mechanism, draining telescoping mechanism, precise locating mechanism
Position at be respectively arranged with respective channel.
It compares and the prior art, the beneficial effect of the technical program is:
Relatively traditional left and right mold removal, is produced with a cover half and dynamic model, another cover half gives manually installed mould
The production equipment of tool is compared, and sheet material is continuously added to the front side molding room of water tank in the way of rotation water tank by the present invention,
Then 180 degree rotation is done to water tank, then chimeric with the molding room that water tank rotates to rear by dynamic model rack, then transfers each mechanism
Input steam taken away after foam sheet hot briquetting, transfer each mechanism to water tank with water to product cooling be then exhausted from water take out produce
Product then rotate the front side of script water tank to rear side, carry out hot briquetting again.The charging of foam sheet is not only increased in this way
Rate, also while improve product produces efficiency.Need not take up a large amount of space operate, mobile device, solve and account for
Problem big with land area, causing the space utilization rate of workshop low, and because machine is no longer bulky, so that production
Difficulty reduces, material tails off, the cost of manufacture of machine declines very much for consuming, and market approval rate is to improve.
Detailed description of the invention
Fig. 1 is a preferred embodiment overall structure diagram of this foam rotary forming machine；
Fig. 2 is the front view of embodiment in Fig. 1；
Fig. 3 is the structural schematic diagram of precise locating mechanism in Fig. 1 embodiment；
Fig. 4 is the structural schematic diagram for entering steam telescoping mechanism in Fig. 1 embodiment；
Fig. 5 is the structural schematic diagram for entering water telescoping mechanism in Fig. 1 embodiment；
Fig. 6 is the structural schematic diagram that telescoping mechanism is drained in Fig. 1 embodiment；
In figure: 1, rear frame；2, forebay；3, fixed frame；4, guide rod；5, dynamic model machine；6, push rod；7, dual chamber water
Case；8, water tank motor；9, rotary encoder；10, enter steam telescoping mechanism；11, telescoping mechanism is drained；12, enter water telescoping mechanism；
13, precise locating mechanism；14, live spindle；101, steam push rod；102, steam cock；103, female elbow；104, air-dispersing valve；
105, straight tube with outside；106, threeway；107, it is buckled to；111, push rod is drained；112, drainage switch；113, pressure head guide sleeve is drained；
114, drain valve；121, enter water push rod；122, enter taps；123, enter hydraulic head guide sleeve；124, water inlet pipe；131, positioning pushes away
Bar；132, position-sensing switch.
Specific embodiment
For the principle and structure for preferably illustrating technical solution of the present invention, content with reference to the accompanying drawings of the specification, to this
One of embodiment is invented to be described.
As shown in Figures 1 to 6, the foam rotary forming machine of present embodiment, component include rear frame 1, forebay
2, fixed frame 3, guide rod 4, dynamic model machine 5, dynamic model push rod 6, dual chamber water tank 7, water tank motor 8, rotary encoder 9, enter steam
Telescoping mechanism 10, enters water telescoping mechanism 12, precise locating mechanism 13, live spindle 14 at draining telescoping mechanism 11.Wherein, enter steam
Telescoping mechanism 10 includes steam push rod 101, steam cock 102, female elbow 103, air-dispersing valve 104, straight tube with outside 105, three
Logical 106, back-off 107；Draining telescoping mechanism 11 includes draining push rod 111, drainage switch 112, draining pressure head guide sleeve 113, row
Water valve 114；Enter water telescoping mechanism 12 to include into water push rod 121, enter taps 122, enter hydraulic head guide sleeve 123, water inlet pipe
124；Precise locating mechanism 13 includes localization handspike 131, position-sensing switch 132.
Precise locating mechanism 13 as shown in Figure 3 includes localization handspike 131 and position-sensing switch 132.The side of localization handspike 131
With the small limit iron of item is mentioned, position-sensing switch 132 is provided with upper and lower two magnets.When the small limit iron of localization handspike 131
When magnet different close to about 132 position-sensing switch, it will be sucked, to keep the lower end of localization handspike 131 different
Highly, the folding condition with dual chamber water tank location hole is realized.Again shown in as shown in Figure 4,5, 66.The steam for entering steam telescoping mechanism 10 pushes away
Bar 101 and steam cock 102 are also the same principle by aforementioned precise locating mechanism 13, realize female elbow 103, air-dispersing valve
104, straight tube with outside 105, threeway 106, the on off operating mode for the steam passage being buckled between 107 and dynamic model machine steam lead is logical
Disconnected state；The draining push rod 111 and drainage switch 112 for draining telescoping mechanism 11 are also to allow draining pressure head to lead with same principle
The connected state of 113 docking tank drains pipe of set, drainpipe and drain valve 114；Enter water telescoping mechanism 12 enter water push rod 121 with
Entering taps 122 is also to use same principle, is allowed into the docking of hydraulic head guide sleeve 123 water tank blasthole, blasthole and water inlet pipe 124
Connected state.Keep each mechanism real correspondingly, forebay 2 on the corresponding position of the above mechanism, is both provided with corresponding channel
Now docked with dual chamber water tank 7 or dynamic model machine 5.
As depicted in figs. 1 and 2.The upper end of rear frame 1 and forebay 2 is connected by fixed frame 3, rear frame 1 and preceding machine
It between 2 arranged on left and right sides of frame, is respectively also connected respectively by two guide rods 3, dynamic model machine 5 is movably connected in this four guide rods 3
On, positioned at the middle of forebay 2 and rear frame 1.One side of dynamic model machine 5 towards rear frame 1 is additionally provided with dynamic model push rod 6, court
The mold room of upper end carrying vapour conduit is provided with to a side of forebay 2.
The centre of forebay 2 is the dual chamber water tank 7 for being provided with forward and backward independent molding room, the lower left setting of dual chamber water tank 7
There is drainpipe, upper end is provided with these conventional structures of steam passage holes, blasthole and location hole.Dual chamber water tank 7 and live spindle 14
Middle part be detachably connected.The lower removable of live spindle 14 is connected on the lower beam of forebay 2, and lower beam connects on the outside
There is water tank motor 8, water tank motor 8 is detachably connected by transmission component with live spindle 14, and driving live spindle 14 rotates.Rotation
The top for turning main shaft 14 is flexibly connected with the upper beam of forebay 2, the top of live spindle 14 also extend through 2 upper beam of forebay with
Rotary encoder is flexibly connected.Draining telescoping mechanism 11, the top of upper beam are removably connected with below the left vertical beam of forebay 2
It is removably connected with into steam telescoping mechanism 10, enters water telescoping mechanism 12 and precise locating mechanism 13.
When the work of present embodiment, foam sheet is first placed on to former and later two molding room of dual chamber water tank 7, is then pushed away
Dynamic dynamic model machine 5 is chimeric with the rear side of dual chamber water tank, then will enter to shift onto fixed pair of position under steam telescoping mechanism 10, precise locating mechanism 13
Dual chamber water tank 7 is connect, then starts input steam and molding heating is carried out to sheet material.After sheet forming, remove into steam telescoping mechanism
10, it is moved into water telescoping mechanism 12 and cools down to shaped article, followed by immigration.It is detachable below the left vertical beam of forebay 2
It is connected with draining telescoping mechanism 11 and releases sewage.After the completion of draining, all mechanisms and dynamic model machine 5 are all removed, start water tank horse
Up to 8 rotation dual chamber water tanks 7, stops water tank motor 8 after rotating 180 degree, take out molding product, repeat abovementioned steps pair at this time
The other side foam sheet of dual chamber water tank 7 is processed.
The corresponding effect of present embodiment is: relatively traditional left and right mold removal, is produced with a cover half and dynamic model,
The production equipment that another cover half gives manually installed mold is compared, present embodiment by dual chamber water tank 7 rotate in the way of, will
Sheet material is continuously added to the front side molding room of water tank 6, does 180 degree rotation to dual chamber water tank 7, then by dynamic model machine 5 and dual chamber water
7 rear side molding room of case is chimeric, inputs steam foam sheet hot briquetting and moves back away dynamic model machine 5, then rotates script dual chamber water
The front side of case 7 carries out hot briquetting to rear side again.The feed rate of foam sheet is not only increased in this way, also while being improved
Product produces efficiency.Need not take up a large amount of space operate, mobile device, it is big to solve land occupation area, leads
The problem for causing the space utilization rate of workshop low, and because machine is no longer bulky, so that manufacture difficulty reduces, expends material
Material tails off, the cost of manufacture of machine declines very much, and market approval rate is to improve.
The content of above embodiments is only one of implementation of technical solution of the present invention, it is not intended to this technology side
Case only has the embodiment.It will be apparent to those skilled in the art that any equivalent replacement based in the example structure principle
Or simple deformation, in the range described by technical solution of the present invention.Protection scope of the present invention is wanted by right of the invention
Book is asked to define.
Claims (8)
1. the centre of the rack is arranged in a kind of foam rotary forming machine, including rack, dynamic model machine and water tank, the dynamic model machine
Position is flexibly connected with rack middle position；The middle position of front end of rack is arranged in the water tank, living with front end of rack position
Dynamic connection；It is characterized by also including water tank rotary components, the water tank rotary components are flexibly connected with front end of rack position,
It is detachably connected with water tank.
2. foam rotary forming machine according to claim 1, it is characterised in that: the water tank rotary components include water tank motor
And live spindle；The rotation motor is fixedly connected with the either above or below of front end of rack, and rotation motor passes through its transmission group
The top or lower removable of part and live spindle connect；It is detachably connected on inside water tank, revolves in the middle part of the live spindle
The upper end for turning main shaft is flexibly connected with the top of front end of rack, is connect with the underside of front end of rack.
3. foam rotary forming machine according to claim 2, it is characterised in that: the rack includes forebay, rear frame, consolidates
Determine rack and guide rod；The forebay includes that upper and lower crossbeam and left and right vertical beam form, and is the shape of hollow square, water tank
In the space of the hollow square, the left and right vertical beam of forebay is detachably connected to a few guide rod respectively；It is described
Rear frame includes left and right vertical beam, and the left and right vertical beam of rear frame is detachably connected to a few guide rod respectively；Forebay with
The respective upper end of rear frame, is also detachably connected with fixed frame respectively.
4. foam rotary forming machine according to claim 3, it is characterised in that: the dynamic model machine is flexibly connected with guide rod；
Dynamic model machine is also respectively provided with dynamic model machine push rod in the arranged on left and right sides towards one side of rear frame；The dynamic model machine is towards forebay
A side be provided with mold room, the upper end of mold room is provided with steam lead.
5. foam rotary forming machine according to claim 4, it is characterised in that: the water tank is provided with forward and backward mutually indepedent
Liang Ge molding room；The upper end of each molding room is respectively arranged with steam guide hole, each guide hole with dynamic model machine steam lead
Position it is corresponding；Each molding room is respectively arranged with drainpipe in lower left or lower right；Each molding room is on top
It is respectively provided with and blasthole is respectively set；Water tank is additionally provided with location hole in upper end.
6. foam rotary forming machine according to claim 5, it is characterised in that: the forebay is in left vertical beam or right vertical beam
Lower section be removably connected with draining telescoping mechanism, forebay is removably connected in the top surface of upper beam into steam telescopic machine
Structure enters water telescoping mechanism, precise locating mechanism and rotary encoder；Rotary encoder is also flexibly connected with the top of live spindle；
Enter steam telescoping mechanism, enter the position of water telescoping mechanism, precise locating mechanism respectively with steam lead, blasthole, location hole
Corresponding, draining telescoping mechanism is corresponding with the position of drainpipe.
7. foam rotary forming machine according to claim 6, it is characterised in that: it is described enter steam telescoping mechanism be that control is external
The valve that jet chimney is docked with dynamic model machine steam lead；Enter water telescoping mechanism to control external water inlet line and water tank blasthole
The valve of docking；Draining telescoping mechanism is the valve for controlling extraneous sewage pipe and tank drains pipe.
8. according to claim 1 to any one of 7 foam rotary forming machines, it is characterised in that: the forebay is entering steam
Telescoping mechanism, enter water telescoping mechanism, draining telescoping mechanism, precise locating mechanism position at be respectively arranged with respective channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910645598.2A CN110253813A (en) | 2019-07-17 | 2019-07-17 | A kind of foam rotary forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910645598.2A CN110253813A (en) | 2019-07-17 | 2019-07-17 | A kind of foam rotary forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110253813A true CN110253813A (en) | 2019-09-20 |
Family
ID=67926725
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910645598.2A Pending CN110253813A (en) | 2019-07-17 | 2019-07-17 | A kind of foam rotary forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110253813A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03295633A (en) * | 1990-04-16 | 1991-12-26 | Natl Marinpurasuchitsuku:Kk | Foam molding machine |
| CN103660110A (en) * | 2013-12-03 | 2014-03-26 | 上海古汉汽车饰件模具有限公司 | EPP overturned molding machine |
| CN105346006A (en) * | 2015-12-02 | 2016-02-24 | 天津爱维数据系统集成科技有限公司 | Rotary rapid-refrigeration injection mold |
| CN205767087U (en) * | 2016-05-03 | 2016-12-07 | 广州市裕航电气机械有限公司 | A kind of energy-efficient TPU footwear forming machine |
| CN108582633A (en) * | 2018-03-21 | 2018-09-28 | 金华启创智能设备有限公司 | Flexible and high efficiency production rotating mould in foaming forming technique |
| CN210308703U (en) * | 2019-07-17 | 2020-04-14 | 广州市裕航电气机械有限公司 | Foam rotary forming machine |
-
2019
- 2019-07-17 CN CN201910645598.2A patent/CN110253813A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03295633A (en) * | 1990-04-16 | 1991-12-26 | Natl Marinpurasuchitsuku:Kk | Foam molding machine |
| CN103660110A (en) * | 2013-12-03 | 2014-03-26 | 上海古汉汽车饰件模具有限公司 | EPP overturned molding machine |
| CN105346006A (en) * | 2015-12-02 | 2016-02-24 | 天津爱维数据系统集成科技有限公司 | Rotary rapid-refrigeration injection mold |
| CN205767087U (en) * | 2016-05-03 | 2016-12-07 | 广州市裕航电气机械有限公司 | A kind of energy-efficient TPU footwear forming machine |
| CN108582633A (en) * | 2018-03-21 | 2018-09-28 | 金华启创智能设备有限公司 | Flexible and high efficiency production rotating mould in foaming forming technique |
| CN210308703U (en) * | 2019-07-17 | 2020-04-14 | 广州市裕航电气机械有限公司 | Foam rotary forming machine |
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