CN110253688B - Intelligent measuring and cutting device for inner wall decoration additional structure framework - Google Patents
Intelligent measuring and cutting device for inner wall decoration additional structure framework Download PDFInfo
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- CN110253688B CN110253688B CN201910547408.3A CN201910547408A CN110253688B CN 110253688 B CN110253688 B CN 110253688B CN 201910547408 A CN201910547408 A CN 201910547408A CN 110253688 B CN110253688 B CN 110253688B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 119
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
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Abstract
The invention discloses an intelligent measuring and cutting device for an internal wall decoration additional structure framework, which comprises an operation table and a roller conveyor, wherein the roller conveyor is arranged on the operation table, an automatic cutting mechanism is arranged on the operation table and positioned on the right side of the roller conveyor, a positioning and measuring mechanism is arranged on the right side of the automatic cutting mechanism, and an auxiliary cooling mechanism is arranged between the positioning and measuring mechanism and the automatic cutting mechanism. The automation degree is higher.
Description
Technical Field
The invention relates to the technical field of processing of inner wall decoration frameworks, in particular to an intelligent measuring and cutting device for an inner wall decoration additional structure framework.
Background
Interior wall decoration can be divided into coating class wall paper wall cloth artificial decoration board stone material class, the pottery class, the glass class, the metal class etc. can be used to decorate interior wall decoration such as general house, shop, school, storehouse office building, its main function is that the decoration effect beautifies the building internal environment, the main purpose of wall decoration is the protection wall body, strengthen the tightness, the durability of wall body, the service life of extension wall body improves the service function of wall body, improve the heat preservation of wall body, thermal-insulated and sound-proof ability, improve the artistic effect of building, beautify the environment.
The selection of the structural framework in the interior wall decoration is particularly important, the wooden framework is the most commonly used material in the home decoration, and is widely applied to partition walls and wall decoration engineering, the thumb framework is commonly called a wood keel, and is mainly made of pine, basswood, fir and other woods through drying and planing into strips with rectangular or square sections, the wood keel is used for thousands of years in the home decoration in China, is easy to shape, has strong nail holding force and is easy to install, and is particularly suitable for being connected with other wood products, certainly, because the wood has obvious defects, is not damp-proof, easy to deform, not fireproof, possibly has insect and mildew and the like, the light steel structural framework appears, and has the effects of light weight, high strength, adaptability to water prevention, shock prevention, dust prevention, sound insulation, sound absorption, constant temperature and the like, meanwhile, the construction period is short, the construction is simple and convenient, and the like, however, the existing light steel framework cutting equipment, because light steel skeleton intensity is higher, and inconvenient fixed, often has certain potential safety hazard when handling it through handheld cutting machine, often can cause great damage to equipment in processing and the use simultaneously, mostly adopt the manual work to measure the skeleton moreover, the error is great, and efficiency is lower, in view of this, to the above-mentioned problem deep research, tunnel and have the present case to produce.
Disclosure of Invention
The invention aims to solve the problems, designs an intelligent measuring and cutting device for an inner wall decoration additional structure framework, and solves the problems that the existing light steel framework cutting equipment is high in strength and inconvenient to fix, has certain potential safety hazard when being processed by a handheld cutting machine, causes great damage to the equipment in the processing and using processes, and is low in efficiency due to the fact that the framework is measured manually, and the error is large.
The technical scheme of the invention for realizing the aim is as follows: an intelligent measuring and cutting device for an internal wall decoration additional structure framework comprises an operation table and a roller conveyor, wherein the roller conveyor is arranged on the operation table, an automatic cutting mechanism is arranged on the operation table and is positioned on the right side of the roller conveyor, a positioning and measuring mechanism is arranged on the right side of the automatic cutting mechanism, and an auxiliary cooling mechanism is arranged between the positioning and measuring mechanism and the automatic cutting mechanism;
automatic cut mechanism includes: the device comprises a support frame, an auxiliary locking structure and a cutting structure;
the supporting frame is arranged on the operating table, the auxiliary locking structure is arranged in the supporting frame, and the cutting structure is arranged in the supporting frame and is positioned on the right side of the auxiliary locking structure;
the auxiliary locking structure includes: a vertical locking part and a horizontal locking part;
the vertical locking part is arranged on the support frame and is positioned below the upper side wall surface of the support frame, and the horizontal locking part is arranged in the support frame and is positioned on the front side wall surface and the rear side wall surface of the support frame;
the vertical locking portion includes: the device comprises a fixed seat, a pair of first electric push rods with the same structure, a connecting plate and a rubber gasket;
the fixed seat is arranged on the operating table and is positioned below the supporting frame, the pair of first electric push rods are respectively arranged on the lower side wall surface of the supporting frame along the vertical direction, the movable ends of the first electric push rods are vertically downward, the connecting plate is arranged on the movable ends of the pair of first electric push rods, and the rubber gasket is embedded on the lower side wall surface of the connecting plate;
the automatic cutting structure comprises: a cutting part and an auxiliary part;
the cutting part is arranged on the side wall surface of the upper side of the supporting frame, and the auxiliary part is arranged on the operating table and is positioned below the cutting part;
the cutting portion includes: the pair of auxiliary supports, the hydraulic cylinder and the cutting machine main body are identical in structure;
the pair of auxiliary supports are arranged on the operating table and located on the right side of the horizontal locking portion, the hydraulic cylinder is arranged on the side wall face of the upper side of the supporting frame, the movable end of the hydraulic cylinder is vertically downward, and the cutting machine main body is arranged on the movable end of the hydraulic cylinder.
The horizontal locking part includes: the pair of second electric push rods with the same structure, the pair of elastic components with the same structure, the pair of locking sheets with the same structure and the pressure sensor are arranged on the pair of locking sheets;
the pair of second electric push rods are respectively arranged on the front side wall surface and the rear side wall surface of the support frame along the horizontal direction, the movable ends of the second electric push rods are mutually corresponding, the pair of elastic parts are respectively embedded on the movable ends of the pair of second electric push rods, the pair of locking sheets are respectively embedded on the front ends of the pair of elastic parts, and the pressure sensor is embedded on the locking sheets.
The auxiliary portion includes: the protection plate comprises a rectangular groove and a pair of protection plates with the same structure;
the rectangular groove is arranged on the operating platform and located between the pair of auxiliary supports, and the pair of protection plates are respectively embedded on the front side wall surface and the rear side wall surface of the rectangular groove.
The positioning and measuring mechanism comprises: the device comprises a laser measuring structure and a positioning and calibrating structure;
the laser measuring structure is arranged on the operating platform and located on the right side of the automatic cutting mechanism, and the positioning and calibrating structure is arranged on the operating platform and located between the automatic cutting mechanism and the laser measuring structure.
The laser measurement structure includes: the device comprises a straight pin screw rod module, a box body and a laser range finder;
the straight pin lead screw module is arranged on the operating table along the vertical direction, the movable end of the straight pin lead screw module is aligned with the automatic cutting mechanism, the box body is arranged on the movable end of the straight pin lead screw module, a first through hole is formed in the central position of the left side wall face of the box body, the laser range finder is arranged in the box body, and the detection end of the laser range finder is aligned with the first through hole.
The positioning calibration structure comprises: a pair of guide rails, sliding blocks and infrared laser transmitters with the same structure;
the pair of guide rails are embedded on the operating platform and are respectively positioned on the right side of the support frame, the sliding blocks are sleeved on the pair of guide rails, scale marks are arranged on the inner side wall surfaces of the pair of guide rails, and the infrared laser emitter is arranged on the left end face of the sliding block.
Supplementary cooling mechanism includes: a material guiding structure and a cooling structure;
the material guide structure is arranged on the right side of the support frame, and the auxiliary cooling structure is arranged on the front side wall surface of the operating platform;
the material guiding structure comprises: the device comprises a carrier roller table, a pair of cylinders with the same structure, a push plate and a pair of chutes with the same structure;
the supporting roller table is embedded on the operating platform and located on the right side of the supporting frame, the pair of cylinders are respectively arranged on the rear side wall surfaces of the supporting roller table, the movable ends of the cylinders are arranged forwards, the push plates are embedded on the movable ends of the cylinders, and the pair of sliding chutes are respectively arranged on the front side wall surfaces of the supporting roller table.
The cooling structure includes: a placing groove, a blower and a baffle;
the placing groove is embedded on the front side wall surface of the operating platform, the blower is arranged on the left side wall surface of the placing groove, and the baffle is arranged between the blower and the placing groove.
The roller conveyor is characterized in that a rubber sleeve is sleeved on the rotating roller, and the upper end face of the roller conveyor and the upper end face of the fixed seat are positioned on the same level.
The intelligent measuring and cutting device for the inner wall decoration additional structure framework manufactured by the technical scheme of the invention is characterized in that a framework to be cut is placed on an operation table and is conveyed into an automatic cutting mechanism, the length of the framework to be cut is measured by a positioning and measuring mechanism, the framework is cut at a specified position by matching with the automatic cutting mechanism, meanwhile, an auxiliary cooling mechanism is utilized to cool the cut framework, the working efficiency is improved, the labor intensity is greatly reduced, the device has a simple structure and higher automation degree, the problem that the existing light steel framework cutting equipment is solved, as the light steel framework has higher strength and is inconvenient to fix, certain potential safety hazards often exist when the light steel framework is processed by a handheld cutting machine, the equipment is often damaged greatly in the processing and using processes, and the framework is mostly measured manually, the error is large, and the efficiency is low.
Drawings
Fig. 1 is a schematic structural view of a main view of an intelligent measuring and cutting device for an additional structural framework of an interior wall decoration according to the present invention.
Fig. 2 is a schematic top view of the intelligent measuring and cutting device for the additional structural framework of the interior wall decoration.
Fig. 3 is a schematic structural diagram of a side view of the position a-a of the intelligent measuring and cutting device for the additional structural framework of the interior wall decoration.
FIG. 4 is a schematic structural diagram of a B-B position side view of the intelligent measuring and cutting device for the additional structural framework of the interior wall decoration.
Fig. 5 is a schematic diagram of an X-part enlarged structure of the intelligent measuring and cutting device for the additional structural framework of the interior wall decoration.
In the figure: 1-an operation table; 2-a roller conveyor; 3-a support frame; 4-fixing the base; 5-a first electric push rod; 6-connecting plates; 7-a rubber gasket; 8-an auxiliary support; 9-a hydraulic cylinder; 10-a cutter body; 11-a second electric push rod; 12-an elastic member; 13-a locking sheet; 14-a pressure sensor; 15-a rectangular groove; 16-protective plate; 17-straight pin screw rod module; 18-a cartridge body; 19-laser rangefinder; 20-a guide rail; 21-a slider; 22-an infrared laser transmitter; 23-a carrier roller table; 24-a cylinder; 25-push plate; 26-a chute; 27-placing a groove; 28-a blower; 29-a baffle; 30-rubber sleeve.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings, and as shown in fig. 1 to 5, an intelligent measuring and cutting device for an internal wall decoration additional structure framework comprises an operation table 1 and a roller conveyor 2, wherein the roller conveyor 2 is installed on the operation table 1, an automatic cutting mechanism is installed on the operation table 1 and is positioned on the right side of the roller conveyor 2, a positioning and measuring mechanism is installed on the right side of the automatic cutting mechanism, an auxiliary cooling mechanism is installed between the positioning and measuring mechanism and the automatic cutting mechanism, and the automatic cutting mechanism comprises: support frame 3, supplementary locking structure and cut the structure, support frame 3 install in operation panel 1 is last, supplementary locking structure install in the support frame 3, it installs to cut the structure in the support frame 3, and be located supplementary locking structure right side, supplementary locking structure includes: perpendicular locking portion and horizontal locking portion, perpendicular locking portion install in on the support frame 3, and be located 3 side wall below of support frame, horizontal locking portion install in the support frame 3, and be located on the 3 front and back both sides wall of support frame face, perpendicular locking portion includes: fixing base 4, a pair of first electric putter 5 that the structure is the same, connecting plate 6 and rubber gasket 7, fixing base 4 install in on the operation panel 1, and be located 3 below of support frame, it is a pair of first electric putter 5 install respectively along the vertical direction in on the 3 downside wall surfaces of support frame, and the expansion end is vertical downwards, connecting plate 6 install in a pair of on the 5 activity ends of first electric putter, rubber gasket 7 inlay and adorn in on the 6 downside wall surfaces of connecting plate, the automatic structure that cuts includes: cutting portion and auxiliary part, cutting portion install in on the 3 side wall surfaces of support frame, auxiliary part install in on the operation panel 1, and be located cutting portion below, cutting portion includes: a pair of auxiliary stand 8, pneumatic cylinder 9 and cutting machine main part 10 that the structure is the same, a pair of auxiliary stand 8 all install on operation panel 1, and be located horizontal locking portion right side, pneumatic cylinder 9 installs on the lateral wall face on support frame 3, and its expansion end is perpendicular downwards, cutting machine main part 10 installs on pneumatic cylinder 9 expansion end, horizontal locking portion includes: a pair of second electric push rods 11 having the same structure, a pair of elastic members 12 having the same structure, a pair of locking plates 13 having the same structure, and a pressure sensor 14, wherein the pair of second electric push rods 11 are respectively installed on front and rear side wall surfaces of the support frame 3 along a horizontal direction, and movable ends thereof are corresponding to each other, the pair of elastic members 12 are respectively embedded in movable ends of the pair of second electric push rods 11, the pair of locking plates 13 are respectively embedded in front ends of the pair of elastic members 12, the pressure sensor 14 is embedded in the locking plates 13, and the auxiliary portion includes: rectangular channel 15 and a pair of guard plate 16 that the structure is the same, rectangular channel 15 install in on the operation panel 1, and be located a pair of between the auxiliary stand 8, it is a pair of guard plate 16 inlays respectively and adorns in on the two side wall surfaces of front and back of rectangular channel 15, location measuring mechanism includes: laser survey structure and location calibration structure, the laser survey structure install in operation panel 1 is last, and is located the automatic mechanism right side of cutting, the location calibration structure install in operation panel 1 is last, and is located the automatic mechanism of cutting with between the laser survey structure, the laser survey structure includes: straight round pin lead screw module 17, box body 18 and laser range finder 19, straight round pin lead screw module 17 is installed along vertical direction on the operation panel 1, and its portable end is just right the automatic mechanism that cuts, box body 18 install in but straight round pin lead screw module 17 is portable to be served, 18 left side wall central point of box body puts and has seted up first through-hole, laser range finder 19 install in the box body 18, and its detection end is just right first through-hole, the location calibration structure includes: a pair of guide rail 20, sliding block 21 and the infrared laser emitter 22 that the structure is the same, it is a pair of guide rail 20 all inlays and adorns in operation panel 1 is last, and is located respectively the 3 right sides of support frame, sliding block 21 suit is in a pair of on guide rail 20, and is a pair of scale mark has all been seted up on the wall surface in guide rail 20, infrared laser emitter 22 install in on the 21 left side terminal surface of sliding block, supplementary cooling mechanism includes: guide structure and cooling structure, the guide structure install in 3 right sides of support frame, supplementary cooling structure install in on the 1 front side wall face of operation panel, the guide structure includes: bearing roller platform 23, a pair of cylinder 24, push pedal 25 that the structure is the same and a pair of spout 26 that the structure is the same, bearing roller platform 23 inlay and adorn in operation panel 1 is last, and is located support frame 3 right side, it is a pair of cylinder 24 is installed respectively in a pair of on the wall surface behind bearing roller platform 23, and its expansion end all arranges forward, push pedal 25 inlays and adorns in a pair of on the cylinder 24 expansion end, and a pair of spout 26 is installed respectively in on the wall surface before bearing roller platform 23, the structure of cooling includes: the roller type conveyor comprises a placing groove 27, a blower 28 and a baffle 29, wherein the placing groove 27 is embedded on the front wall surface of the operating platform 1, the blower 28 is arranged on the left side wall surface of the placing groove 27, the baffle 29 is arranged between the blower 28 and the placing groove 27, a rubber sleeve 30 is sleeved on a rotating roller of the roller type conveyor 2, and the upper end surface of the roller type conveyor 2 and the upper end surface of the fixed seat 4 are located on the same level.
The characteristics of this embodiment do, including operation panel 1 and roller conveyor 2, roller conveyor 2 installs on operation panel 1, has installed automatic mechanism that cuts on operation panel 1, and is located roller conveyor 2 right sides, and automatic mechanism right side of cutting has installed location measurement mechanism, and location measurement mechanism and automatic mechanism of cutting have installed supplementary cooling mechanism between cutting, and automatic mechanism of cutting includes: support frame 3, supplementary locking structure and cut the structure, and support frame 3 installs on operation panel 1, and supplementary locking structure is installed in support frame 3, cuts the structure and installs in support frame 3, and is located supplementary locking structure right side, supplementary locking structure, includes: perpendicular locking portion and horizontal locking portion, perpendicular locking portion install on support frame 3, and are located 3 side wall below of support frame, and horizontal locking portion installs in support frame 3, and is located 3 preceding back both sides wall faces of support frame on, perpendicular locking portion includes: fixing base 4, a pair of first electric putter 5 that the structure is the same, connecting plate 6 and rubber gasket 7, fixing base 4 installs on operation panel 1, and is located support frame 3 below, and a pair of first electric putter 5 is installed respectively on 3 lateral wall surfaces of support frame along the vertical direction, and the expansion end is vertical downwards, and connecting plate 6 is installed on 5 movable ends of a pair of first electric putter, and rubber gasket 7 inlays and adorns on 6 lateral wall surfaces of connecting plate, cuts the structure automatically, include: cutting portion and auxiliary part, cutting portion install on 3 side wall surfaces of support frame, and auxiliary part installs on operation panel 1, and is located cutting portion below, cutting portion includes: the cutting machine comprises a pair of auxiliary supports 8, a hydraulic cylinder 9 and a cutting machine main body 10, wherein the auxiliary supports 8 are arranged on the operating table 1 and positioned on the right side of the horizontal locking part, the hydraulic cylinder 9 is arranged on the upper side wall surface of the support frame 3, the movable end of the hydraulic cylinder is vertically downward, and the cutting machine main body 10 is arranged on the movable end of the hydraulic cylinder 9; the intelligent measuring and cutting device for the inner wall decoration additional structure framework is characterized in that a framework to be cut is placed on an operation table and is conveyed into an automatic cutting mechanism, the length of the framework to be cut is measured by the positioning and measuring mechanism, the framework is cut off at a specified position by matching with the automatic cutting mechanism, and meanwhile, the auxiliary cooling mechanism is utilized, the cut framework is cooled, the working efficiency is improved, the labor intensity is greatly reduced, the device has simple structure and higher automation degree, solves the problems of the prior light steel framework cutting equipment, because the light steel framework has higher strength and is inconvenient to fix, certain potential safety hazard often exists when the light steel framework is processed by a handheld cutting machine, meanwhile, the equipment is often damaged greatly in the processing and using processes, the framework is mostly measured manually, the error is large, and the efficiency is low.
The following are the types of some of the electrical components mentioned in this document;
a first electric push rod: the XTL100 series electric push rod produced by China Longxiang is an electric push rod of FDR95 model of Suzhou Toudarei automation equipment science and technology company, and the electric push rod is an electric driving device for converting the rotary motion of a motor into the linear reciprocating motion of the push rod, can be used as an execution machine in various simple or complex process flows, and can realize remote control, centralized control or automatic control.
Hydraulic cylinder: HOB63 × 200 pull rod hydraulic cylinder produced by Dongguan huobanwei hydraulic fittings is a hydraulic actuating element which converts hydraulic energy into mechanical energy and makes linear reciprocating motion (or swinging motion). It has simple structure and reliable operation. When it is used to realize reciprocating motion, it can omit speed reducer, and has no transmission gap and stable motion.
Laser range finder: a method for measuring the distance between observer and target includes such steps as choosing 37015high-precision laser distance measurer from the source manufacturer of photoelectric instrument, dividing it into phase distance measurer and pulse distance measurer, emitting one or a series of short pulse laser beams to target, receiving the laser beams reflected by target by photoelectric element, measuring the time from emitting to receiving by timer, and calculating the distance between observer and target. The phase method laser distance meter detects the distance by detecting the phase difference between the emitted light and the reflected light during the propagation in space, and has light weight, small volume, simple operation, fast speed and high accuracy, and the error is only one fifth to one hundred of that of other optical distance meters
The following is a description of the shapes and materials of some parts in the present case;
a support frame: the rectangular frame structure made of metal is used for installing the main body part of the automatic cutting structure.
Fixing a base: the rectangular metal block body with the through groove formed in the upper wall surface is used for bearing the framework to be machined.
Connecting plates: the metal rectangular sheet plate is used for locking and fixing the framework to be processed in the vertical direction.
An auxiliary bracket: a rectangular frame made of metal is adopted, and a rectangular through groove is formed in the upper end of the rectangular frame.
Protection plate: adopt metal material arc panel for shelter from the mars that splashes among the cutting machine main part cutting process.
A placing groove: and a metal rectangular frame structure is adopted for placing the finished product skeleton which is just cut.
All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet the control requirements, and specific connection and control sequences should be obtained.
Example (b): as can be seen from the attached drawings 1-5 of the specification, the present invention is an intelligent measurement and cutting device for an internal wall decoration additional structure framework, which comprises an operation table 11 and a roller conveyor 22, wherein the roller conveyor 22 is arranged on the operation table 11, an automatic cutting mechanism is arranged on the operation table 11 and positioned at the right side of the roller conveyor 22, a positioning and measuring mechanism is arranged at the right side of the automatic cutting mechanism, an auxiliary cooling mechanism is arranged between the positioning and measuring mechanism and the automatic cutting mechanism, when in use, a framework to be cut is placed on the roller conveyor 2 on the operation table 1, enters a fixed seat 4 below a support frame 3 under the transmission of the roller conveyor 2 and continuously moves rightwards, enters an auxiliary support frame 8 through a horizontal locking part, the roller conveyor 2 is controlled to stop running, the end surface position of the framework is measured through the positioning and measuring mechanism, the roller conveyor 2 is started, the length change of the skeleton to be processed is monitored by using a laser range finder 19 in a box body 18 on a straight pin screw rod module 17, when the length of the rightward movement of the skeleton to be cut is monitored to be a preset length, the laser range finder sends out an electric signal, the roller conveyor 2 is controlled to stop moving, meanwhile, a pair of first electric push rods 5 are controlled to expand, the movable ends of the first electric push rods vertically push a connecting plate 6 downwards, the skeleton to be cut is locked and fixed in the vertical direction through a rubber gasket 7 on the lower wall surface of the connecting plate 6, simultaneously, a pair of second electric push rods 11 are controlled to expand, an elastic part 12 and a locking sheet 13 which are arranged on the movable ends of the first electric push rods are pushed to move inwards, the skeleton to be cut is locked and fixed in the horizontal direction, meanwhile, a pressure sensor 14 on the front side of the locking sheet 13 detects the pressure, and when the pressure in the horizontal direction reaches a preset value, the pressure sensor 14 sends out an electric signal, controlling the cutting tool bit on the cutting machine main body 10 to rotate, simultaneously expanding the hydraulic cylinder 9, cutting the skeleton to be cut, at the moment, under the action of the protection plate 16 and the rectangular groove 15, effectively limiting sparks generated in the cutting process, and preventing the sparks from splashing everywhere, after the cutting is finished, resetting the first electric push rod 5, the second electric push rod 11 and the hydraulic cylinder 9, controlling the expansion of the cylinder 24, enabling the push plate 25 to push the cut skeleton staying on the carrier roller table 23, simultaneously continuing to rotate the roller conveyor 2 for feeding, continuously continuing the cutting work, sliding the pushed skeleton into the placement groove 27 through the arc-shaped groove, starting the blower 28 on one end of the placement groove 27 to match the baffle 29 to cool the cut skeleton, when the equipment is stopped and maintained, calibrating the measurement data of the laser range finder 19 by matching the infrared laser emitter 22 on the sliding block 21 with the scale on the guide rail 20, namely, the control equipment cuts the skeleton with the appointed length, and makes it stop on the bearing roller table 23, just to the skeleton right-hand member with sliding block 21 left end, observes scale numerical value on the guide rail 20, calibrates the comparison with the numerical value that laser range finder 19 given with this numerical value, calibrates equipment.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (10)
1. The intelligent measuring and cutting device for the inner wall decoration additional structure framework comprises an operation table (1) and a roller conveyor (2), and is characterized in that the roller conveyor (2) is arranged on the operation table (1), an automatic cutting mechanism is arranged on the operation table (1) and is positioned on the right side of the roller conveyor (2), a positioning and measuring mechanism is arranged on the right side of the automatic cutting mechanism, and an auxiliary cooling mechanism is arranged between the positioning and measuring mechanism and the automatic cutting mechanism;
automatic cut mechanism includes: the device comprises a support frame (3), an auxiliary locking structure and a cutting structure;
the supporting frame (3) is arranged on the operating table (1), the auxiliary locking structure is arranged in the supporting frame (3), and the cutting structure is arranged in the supporting frame (3) and positioned on the right side of the auxiliary locking structure;
the auxiliary locking structure includes: a vertical locking part and a horizontal locking part;
the vertical locking part is arranged on the support frame (3) and is positioned below the upper side wall surface of the support frame (3), and the horizontal locking part is arranged in the support frame (3) and is positioned on the front side wall surface and the rear side wall surface of the support frame (3);
the vertical locking portion includes: the device comprises a fixed seat (4), a pair of first electric push rods (5) with the same structure, a connecting plate (6) and a rubber gasket (7);
the fixed seat (4) is arranged on the operating table (1) and is positioned below the support frame (3), the pair of first electric push rods (5) are respectively arranged on the lower side wall surface of the support frame (3) along the vertical direction, the movable ends of the first electric push rods are vertically downward, the connecting plate (6) is arranged on the movable ends of the pair of first electric push rods (5), and the rubber gasket (7) is embedded on the lower side wall surface of the connecting plate (6);
automatic cut mechanism includes: a cutting part and an auxiliary part;
the cutting part is arranged on the upper side wall surface of the support frame (3), and the auxiliary part is arranged on the operating table (1) and is positioned below the cutting part;
the cutting portion includes: a pair of auxiliary supports (8), a hydraulic cylinder (9) and a cutter main body (10) which have the same structure;
the pair of auxiliary supports (8) are arranged on the operating table (1) and located on the right side of the horizontal locking part, the hydraulic cylinder (9) is arranged on the upper side wall surface of the support frame (3), the movable end of the hydraulic cylinder is vertically downward, and the cutting machine main body (10) is arranged on the movable end of the hydraulic cylinder (9);
the intelligent measuring and cutting device for the inner wall decoration additional structure framework is characterized in that a framework to be cut is placed on an operation table and is conveyed into an automatic cutting mechanism, the length of the framework to be cut is measured by the positioning and measuring mechanism, the framework is cut off at a specified position by matching with the automatic cutting mechanism, and meanwhile, the auxiliary cooling mechanism is utilized, the cut framework is cooled, the working efficiency is improved, the labor intensity is greatly reduced, the device has simple structure and higher automation degree, solves the problems of the prior light steel framework cutting equipment, because the light steel framework has higher strength and is inconvenient to fix, certain potential safety hazard often exists when the light steel framework is processed by a handheld cutting machine, and the light steel framework often causes great damage to equipment in the processing and using processes, moreover, the framework is mostly measured manually, so that the error is large and the efficiency is low;
placing a skeleton to be cut on a roller conveyor 2 on an operation table 1, entering a fixed seat 4 below a support frame 3 under the transmission of the roller conveyor 2, continuously moving to the right, entering an auxiliary support 8 through a horizontal locking part, controlling the roller conveyor 2 to stop running, measuring the end surface position of the skeleton through a positioning measuring mechanism, starting the roller conveyor 2, monitoring the length change of the skeleton to be processed by using a laser range finder 19 in a box body 18 on a straight pin lead screw module 17, sending an electric signal by laser range finding after monitoring that the length of the skeleton to be cut moving to the right is a preset length, controlling the roller conveyor 2 to stop moving, simultaneously controlling a pair of first electric push rods 5 to expand, vertically pushing a connecting plate 6 downwards at a movable end of each first electric push rod, and vertically locking and fixing the skeleton to be cut through a rubber gasket 7 on the lower wall surface of the connecting plate 6, meanwhile, a pair of second electric push rods 11 are controlled to expand to push an elastic part 12 and a locking sheet 13 which are installed on the movable end of each second electric push rod to move inwards, the framework to be cut is locked and fixed in the horizontal direction, meanwhile, a pressure sensor 14 on the front side of the locking sheet 13 detects pressure, when the pressure in the horizontal direction reaches a preset value, the pressure sensor 14 sends an electric signal to control a cutting tool bit on a cutting machine main body 10 to rotate, meanwhile, a hydraulic cylinder 9 expands to cut the framework to be cut, at the moment, under the action of a protection plate 16 and a rectangular groove 15, sparks generated in the cutting process are effectively limited and do not splash around, after the cutting is finished, the first electric push rods 5, the second electric push rods 11 and the hydraulic cylinder 9 reset to control an air cylinder 24 to expand, so that a push plate 25 pushes down the cut framework staying on a supporting roller table 23, and meanwhile, the roller conveyor 2 continues to rotate for feeding, cutting work lasts coherently, the skeleton that pushes away down is through the arc wall landing to the standing groove 27 in, start the skeleton of standing groove 27 one end and cool down the processing to the skeleton after cutting 28 cooperation baffle 29, when equipment stops maintaining, can coordinate the scale on the guide rail 20 through infrared laser emitter 22 on the sliding block 21, measure data to laser range finder 19 calibrates, controlgear cuts the skeleton of appointed length promptly, and make it stop on bearing roller platform 23, just to the skeleton right-hand member sliding block 21 left end, observe scale numerical value on the guide rail 20, calibrate this numerical value and the numerical value that laser range finder 19 gave and compare, calibrate equipment.
2. The intelligent measuring and cutting device for the internal wall decoration additional construction framework as claimed in claim 1, wherein the horizontal locking part comprises: a pair of second electric push rods (11) with the same structure, a pair of elastic components (12) with the same structure, a pair of locking sheets (13) with the same structure and a pressure sensor (14);
the pair of second electric push rods (11) are respectively arranged on the front side wall surface and the rear side wall surface of the support frame (3) along the horizontal direction, the movable ends of the second electric push rods are mutually corresponding, the pair of elastic components (12) are respectively embedded on the movable ends of the pair of second electric push rods (11), the pair of locking sheets (13) are respectively embedded on the front ends of the pair of elastic components (12), and the pressure sensor (14) is embedded on the locking sheets (13);
the expansion of the pair of second electric push rods 11 is controlled, the elastic part 12 and the locking sheet 13 which are installed on the movable end of each second electric push rod are pushed to move inwards, the framework to be cut is locked and fixed in the horizontal direction, meanwhile, the pressure sensor 14 on the front side of the locking sheet 13 detects pressure, and when the pressure in the horizontal direction reaches a preset value, the pressure sensor 14 sends an electric signal to control the cutting tool bit on the cutting machine main body 10 to rotate.
3. The intelligent measuring and cutting device for the internal wall decoration additional construction framework according to claim 1, wherein the auxiliary part comprises: a rectangular groove (15) and a pair of protection plates (16) with the same structure;
the rectangular groove (15) is arranged on the operating table (1) and is positioned between the pair of auxiliary supports (8), and the pair of protection plates (16) are respectively embedded on the front side wall surface and the rear side wall surface of the rectangular groove (15);
simultaneously pneumatic cylinder 9 expands, treats to cut the skeleton and cuts, and under guard plate 16 and rectangular channel 15's effect this moment, the mars that makes the cutting in-process produce obtains effective restriction, can not splash everywhere.
4. The intelligent measuring and cutting device for the internal wall decoration additional construction framework according to claim 1, wherein the positioning and measuring mechanism comprises: the device comprises a laser measuring structure and a positioning and calibrating structure;
the laser measuring structure is arranged on the operating platform (1) and positioned on the right side of the automatic cutting mechanism, and the positioning and calibrating structure is arranged on the operating platform (1) and positioned between the automatic cutting mechanism and the laser measuring structure;
starting the roller conveyor 2, monitoring the length change of the skeleton to be processed by using a laser range finder 19 in a box body 18 on the straight pin screw rod module 17, and sending an electric signal by laser range finding after monitoring that the length of the skeleton to be cut moving rightwards is a preset length to control the roller conveyor 2 to stop moving.
5. The intelligent measuring and cutting device for the internal wall decoration additional construction framework according to claim 4, wherein the laser measuring structure comprises: a straight pin screw rod module (17), a box body (18) and a laser range finder (19);
the straight pin screw rod module (17) is arranged on the operating table (1) along the vertical direction, the movable end of the straight pin screw rod module is aligned to the automatic cutting mechanism, the box body (18) is arranged on the movable end of the straight pin screw rod module (17), a first through hole is formed in the center of the left side wall surface of the box body (18), the laser range finder (19) is arranged in the box body (18), and the detection end of the laser range finder is aligned to the first through hole;
starting the roller conveyor 2, monitoring the length change of the skeleton to be processed by using a laser range finder 19 in a box body 18 on the straight pin screw rod module 17, and sending an electric signal by laser range finding after monitoring that the length of the skeleton to be cut moving rightwards is a preset length to control the roller conveyor 2 to stop moving.
6. The intelligent measuring and cutting device for the internal wall decoration additional construction framework as claimed in claim 4, wherein the positioning and calibrating structure comprises: a pair of guide rails (20), a sliding block (21) and an infrared laser emitter (22) which have the same structure;
the pair of guide rails (20) are embedded on the operating table (1) and are respectively positioned on the right side of the supporting frame (3), the sliding blocks (21) are sleeved on the pair of guide rails (20), scale marks are arranged on the inner side wall surfaces of the pair of guide rails (20), and the infrared laser emitter (22) is arranged on the left side end surface of the sliding blocks (21);
through the scale on the infrared laser emitter 22 cooperation guide rail 20 on the sliding block 21, calibrate laser range finder 19's measured data, the skeleton of controlgear appointed length of cutting promptly to make it stop on bearing roller platform 23, just to the skeleton right-hand member with sliding block 21 left end, observe scale numerical value on the guide rail 20, calibrate the comparison with the numerical value that this numerical value and laser range finder 19 given, calibrate equipment.
7. The intelligent measuring and cutting device for the internal wall decoration additional construction framework according to claim 1, wherein the auxiliary cooling mechanism comprises: a material guiding structure and a cooling structure;
the material guide structure is arranged on the right side of the support frame (3), and the auxiliary cooling mechanism is arranged on the front side wall surface of the operating platform (1);
make it stop on bearing roller platform 23, just aim at the skeleton right-hand member with sliding block 21 left end, observe the scale numerical value on the guide rail 20, carry out the calibration with this numerical value and the numerical value that laser range finder 19 provided and compare, calibrate equipment.
8. The intelligent measuring and cutting device for the internal wall decoration additional construction framework as claimed in claim 7, wherein the material guiding structure comprises: a carrier roller table (23), a pair of cylinders (24) with the same structure, a push plate (25) and a pair of chutes (26) with the same structure;
the carrier roller table (23) is embedded on the operating table (1) and is positioned on the right side of the supporting frame (3), the pair of cylinders (24) are respectively arranged on the rear side wall surfaces of the pair of carrier roller tables (23), the movable ends of the cylinders are arranged forwards, the push plate (25) is embedded on the movable ends of the pair of cylinders (24), and the pair of sliding chutes (26) are respectively arranged on the front side wall surfaces of the carrier roller tables (23);
make it stop on bearing roller platform 23, just aim at the skeleton right-hand member with sliding block 21 left end, observe the scale numerical value on the guide rail 20, carry out the calibration with this numerical value and the numerical value that laser range finder 19 provided and compare, calibrate equipment.
9. The intelligent measuring and cutting device for the internal wall decoration additional construction framework according to claim 7, wherein the cooling structure comprises: a placement groove (27), a blower (28) and a baffle (29);
the placing groove (27) is embedded on the front side wall surface of the operating platform (1), the blower (28) is installed on the left side wall surface of the placing groove (27), and the baffle plate (29) is installed between the blower (28) and the placing groove (27);
the roller conveyor 2 continues to rotate for feeding, the cutting work continues to be coherent, the pushed framework slides into the placing groove 27 through the arc-shaped groove, and the blower 28 on one end of the placing groove 27 is started to match the baffle 29 to cool the cut framework.
10. The intelligent measuring and cutting device for the additional structural framework of the interior wall decoration according to claim 1, wherein a rubber sleeve (30) is sleeved on a rotating roller of the roller conveyor (2), and the upper end surface of the roller conveyor (2) and the upper end surface of the fixed seat (4) are positioned on the same level;
through the setting of rubber sleeve (30), can increase the frictional force between roller conveyor (2) and the skeleton, make roller conveyor (2) tender enough stable carry the skeleton to suitable position and process, lie in the coplanar through roller conveyor (2) and fixing base (4), can make roller conveyor (2) carry the skeleton to the top of fixing base (4) and cut.
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| CN201910547408.3A CN110253688B (en) | 2019-06-24 | 2019-06-24 | Intelligent measuring and cutting device for inner wall decoration additional structure framework |
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| CN201910547408.3A CN110253688B (en) | 2019-06-24 | 2019-06-24 | Intelligent measuring and cutting device for inner wall decoration additional structure framework |
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