CN110253305B - Rapid preparation method and equipment of deoxidized aluminum block - Google Patents
Rapid preparation method and equipment of deoxidized aluminum block Download PDFInfo
- Publication number
- CN110253305B CN110253305B CN201910550878.5A CN201910550878A CN110253305B CN 110253305 B CN110253305 B CN 110253305B CN 201910550878 A CN201910550878 A CN 201910550878A CN 110253305 B CN110253305 B CN 110253305B
- Authority
- CN
- China
- Prior art keywords
- aluminum
- rolling mill
- deoxidized
- block
- aluminum block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 205
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 205
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 238000005096 rolling process Methods 0.000 claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 230000005540 biological transmission Effects 0.000 claims abstract description 40
- 238000010008 shearing Methods 0.000 claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 239000003638 chemical reducing agent Substances 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 9
- 244000309464 bull Species 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000009749 continuous casting Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 230000007723 transport mechanism Effects 0.000 description 7
- 230000006978 adaptation Effects 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B2003/001—Aluminium or its alloys
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a rapid preparation method of a deoxidized aluminum block and equipment thereof, belonging to the field of metal processing. A rapid preparation device of a deoxidized aluminum block comprises a first aluminum rolling mill, a second aluminum rolling mill, a third aluminum rolling mill, an automatic aluminum block shearing machine, a transmission device, a collecting hopper and a lifting mechanism, wherein the first aluminum rolling mill is connected with the second aluminum rolling mill, the second aluminum rolling mill is connected with the third aluminum rolling mill, and the first aluminum rolling mill, the second aluminum rolling mill and the third aluminum rolling mill are matched for use and are used for rolling the deoxidized aluminum block. The invention simplifies the production and manufacturing flow of the deoxidized aluminum block, reduces the equipment involved in the production process, further reduces the use cost, improves the production efficiency, is convenient to use and operate, brings convenience to users, can collect the deoxidized aluminum block in time through the arrangement of the collecting funnel and the lifting mechanism, avoids the deoxidized aluminum block from spilling, has reasonable and simple structural design and strong practicability.
Description
Technical Field
The invention belongs to the technical field of metal manufacturing, and particularly relates to a rapid preparation method and equipment of a deoxidized aluminum block.
Background
The prior production method of the deoxidized aluminum block is commonly used for melting an aluminum ingot into molten aluminum, making the molten aluminum into an aluminum rod or an aluminum strip through a crystallizer, and then shearing the aluminum rod or the aluminum strip into the aluminum block.
The aluminum melting furnace mainly comprises national standard steel, special refractory bricks and refractory materials, the temperature resistance of a hearth can reach 1000 ℃, the aluminum melting furnace is a novel efficient energy-saving furnace developed according to an aluminum melting process, and the aluminum melting furnace can well meet the requirements of the aluminum melting process: the alloy has strict requirements on components, discontinuous production, large capacity of a single furnace and the like, achieves the effects of reducing consumption, reducing burning loss, improving product quality, reducing labor intensity, improving labor conditions and improving production efficiency, and is suitable for intermittent operation.
Traditional deoxidation aluminium piece manufacturing process is long, and the equipment that relates is complicated, is unfavorable for the quick production of large batch of deoxidation aluminium piece, and traditional production process deoxidation aluminium piece is not convenient for collect moreover, often with the unrestrained ground to the deoxidation aluminium piece, needs the continuous pick up of workman, has brought a great deal of inconvenience for the user.
Disclosure of Invention
The invention aims to solve the problems, provides a rapid preparation method of a deoxidized aluminum block and equipment thereof, simplifies the production and manufacturing process of the deoxidized aluminum block, reduces equipment involved in the production process, further reduces the use cost, improves the production efficiency, is convenient to use and operate, brings convenience to users, can timely collect the manufactured deoxidized aluminum block through the arrangement of a collection funnel and a lifting mechanism, avoids the occurrence of the scattering condition of the deoxidized aluminum block, has reasonable and simple structural design and strong practicability.
In order to realize the purpose, the invention adopts the technical scheme that: a rapid preparation device of a deoxidized aluminum block comprises a first aluminum rolling mill, a second aluminum rolling mill and a third aluminum rolling mill, wherein the first aluminum rolling mill is connected with the second aluminum rolling mill, the second aluminum rolling mill is connected with the third aluminum rolling mill, and the first aluminum rolling mill, the second aluminum rolling mill and the third aluminum rolling mill are matched for use and are used for rolling the deoxidized aluminum block;
the automatic aluminum block shearing machine is characterized by comprising an aluminum block guide groove, wherein one side of the automatic aluminum block shearing machine is provided with the aluminum block guide groove, one end of the aluminum block guide groove, which is far away from the automatic aluminum block shearing machine, is connected with a discharge port of a third aluminum rolling machine, and the automatic aluminum block shearing machine is connected with the third aluminum rolling machine through the aluminum block guide groove;
the end part of the transmission device is positioned at the bottom of the discharge port of the automatic aluminum block shearing machine, the transmission device comprises a first transmission mechanism and a second transmission mechanism, and the end part of the second transmission mechanism is positioned at the bottom of the end part of the first transmission mechanism;
the collecting funnel is arranged at the bottom of the discharge hole of the second conveying mechanism, the diameter of the top of the collecting funnel is larger than the width of the second conveying mechanism, and the discharge mechanism is arranged at the bottom of the collecting funnel;
the lifting mechanism comprises a bottom plate, a supporting frame, a supporting device, a movable rod, a fixed seat, a connecting sleeve, a first sling, a connecting plate and a driving device, the lifting mechanism is positioned at the front side of the collecting funnel and used for lifting the collecting funnel, the supporting frame is arranged on both sides of the top of the bottom plate, the supporting device is fixedly connected to the top of the supporting frame, the supporting frame and the supporting device are used for fixing the collecting funnel, the fixed seat is fixedly connected to four corners of the top of the bottom plate, the movable rod is fixedly connected to both sides of the side edge of the supporting device, the connecting sleeve is sleeved on the surface of the movable rod, the first sling is fixedly connected to the top of the connecting sleeve, the connecting plate is fixedly connected to one side of the fixed seat, the driving device is fixedly connected to the top of the connecting plate, the collection funnel is arranged at the top of the lifting mechanism.
Preferably, the first aluminum rolling mill, the second aluminum rolling mill and the third aluminum rolling mill respectively comprise a roller, a rolling mill housing, a bearing, a workbench, a steel rolling guide, a rail seat, a roller adjusting device, an upper roller balancing device, a transmission device and a roller changing device.
Preferably, the fixing base includes the mount pad, the bottom and the bottom plate fixed connection of mount pad, the top fixedly connected with backup pad of mount pad, the spout has been seted up to one side of backup pad, the inner chamber swing joint of spout has the slider, one side and the movable rod fixed connection of slider, one side fixedly connected with limit slide of slider, the limit slide with limit slide looks adaptation is all seted up to the both sides of spout.
Preferably, drive arrangement includes the motor, the bottom and the connecting plate fixed connection of motor, the output shaft fixedly connected with speed reducer of motor, one side of speed reducer is run through and is provided with the bull stick, the surface cover of bull stick is equipped with the second hoist cable, the one end and the first hoist cable fixed connection of second hoist cable, one side fixedly connected with second connecting plate of fixing base, the one end that the speed reducer was kept away from to the bull stick passes through bearing swing joint with the second connecting plate.
Preferably, the supporting device comprises a supporting block, a fixing plate is fixedly connected to one side of the supporting block, a first jack is formed in the top of the supporting block, and the first jack is matched with the collecting hopper.
Preferably, the support frame includes the framework, the second jack has been seted up at the top of framework, the both sides of framework have all been seted up with the slot, slot and second jack intercommunication, the diameter of first jack and second jack equals.
Preferably, first transport mechanism and second transport mechanism include casing, power unit, action wheel, follow driving wheel, leading wheel and transmission band, and the surface of transmission band is provided with the wire net, second transport mechanism sets up for the slope, the height that highly is greater than first transport mechanism at second transport mechanism top, second transport mechanism's top is provided with a plurality of baffles for it rises to drive the deoxidation aluminium piece.
Preferably, collect the funnel including collecting funnel, supporting leg and unloading mechanism, collect the equal fixedly connected with supporting leg in four corners of funnel bottom, supporting leg and first jack and second jack looks adaptation, the inner chamber that the supporting leg inserted first jack and second jack runs through to inside the slot.
A method for rapidly preparing a deoxidized aluminum block specifically comprises the following steps: the first step is as follows: casting and molding an aluminum blank by a continuous casting machine, sequentially rolling and molding the aluminum blank by a first aluminum rolling mill, a second aluminum rolling mill and a third aluminum rolling mill, and conveying a deoxidized aluminum block which is rolled and molded to an automatic aluminum block shearing machine for shearing by an aluminum block guide groove to form a set shape;
the second step is that: the aluminum block automatic shearing machine conveys the deoxidized aluminum blocks to the top of the first conveying mechanism after shearing the deoxidized aluminum blocks, the deoxidized aluminum blocks are conveyed to the top of the second conveying mechanism through the first conveying mechanism, the second conveying mechanism drives the deoxidized aluminum blocks to move upwards until the deoxidized aluminum blocks reach the top of the collecting hopper, and the deoxidized aluminum blocks fall into the inner cavity of the collecting hopper from the top of the second conveying mechanism to play a role in collecting the deoxidized aluminum blocks;
the third step: open motor and speed reducer again, the motor passes through the speed reducer and drives the bull stick and rotate, the bull stick rotates and rolls up the second connecting plate, the second connecting plate drives first hoist cable motion, and then roll up first hoist cable, first hoist cable drives adapter sleeve and movable rod motion, the movable rod drives strutting arrangement and collects the funnel and rises, the inner chamber of the spout that the slider was at this moment slides, spacing slider slides at the inner chamber of spacing spout, can play spacing effect to strutting arrangement, make the stable rising of collection funnel, rise to a take the altitude after, open unloading mechanism, lift the interior chamber of collection funnel with the aluminium oxide piece.
Preferably, the diameter of the deoxidized aluminum block after being rolled by the first aluminum rolling mill, the second aluminum rolling mill and the third aluminum rolling mill is 38 mm, and the length of the deoxidized aluminum block sheared by the aluminum block automatic shearing machine is 60 mm.
The invention has the beneficial effects that:
1. the invention simplifies the production and manufacturing flow of the deoxidized aluminum block, reduces the equipment involved in the production process, further reduces the use cost, improves the production efficiency, is convenient to use and operate, brings convenience to users, can collect the deoxidized aluminum block in time through the arrangement of the collecting funnel and the lifting mechanism, avoids the deoxidized aluminum block from spilling, has reasonable and simple structural design and strong practicability.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a perspective view of another aspect of the present invention.
Fig. 3 is a schematic diagram of the principle of the present invention.
Fig. 4 is a perspective view of the lifting mechanism of the present invention.
Fig. 5 is a perspective view of the supporting frame of the present invention.
Fig. 6 is a perspective view of the fixing base of the present invention.
FIG. 7 is an enlarged view of A in FIG. 6 according to the present invention.
The text labels in the figures are represented as: 1. a first aluminum rolling mill; 2. a second aluminum rolling mill; 3. a third aluminum rolling mill; 4. an automatic aluminum block shearing machine; 5. a transmission device; 51. a first transmission mechanism; 52. a second transport mechanism; 6. a collection funnel; 7. an aluminum block guide groove; 8. a base plate; 9. a support frame; 91. a frame body; 92. a second jack; 93. a slot; 10. a support device; 1001. a first jack; 1002. a fixing plate; 1003. a support block; 11. a movable rod; 12. a fixed seat; 121. a mounting seat; 122. a support plate; 123. a chute; 124. a slider; 125. a limiting slide block; 126. a limiting chute; 13. connecting sleeves; 14. a first sling; 15. a connecting plate; 16. a drive device; 161. a motor; 162. a speed reducer; 163. a rotating rod; 164. a second connecting plate; 165. a second sling.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in fig. 1 to 7, the specific structure of the present invention is: a rapid preparation device of a deoxidized aluminum block comprises a first aluminum rolling mill 1, a second aluminum rolling mill 2 and a third aluminum rolling mill 3, wherein the first aluminum rolling mill 1 is connected with the second aluminum rolling mill 2, the second aluminum rolling mill 2 is connected with the third aluminum rolling mill 3, and the first aluminum rolling mill 1, the second aluminum rolling mill 2 and the third aluminum rolling mill 3 are matched for use and are used for rolling the deoxidized aluminum block;
an automatic aluminum block shearing machine 4, wherein an aluminum block guide groove 7 is arranged on one side of the automatic aluminum block shearing machine 4, one end, far away from the automatic aluminum block shearing machine 4, of the aluminum block guide groove 7 is connected with a discharge hole of the third aluminum rolling machine 3, and the automatic aluminum block shearing machine 4 is connected with the third aluminum rolling machine 3 through the aluminum block guide groove 7;
the end part of the transmission device 5 is positioned at the bottom of the discharge hole of the automatic aluminum block shearing machine 4, the transmission device 5 comprises a first transmission mechanism 51 and a second transmission mechanism 52, and the end part of the second transmission mechanism 52 is positioned at the bottom of the end part of the first transmission mechanism 51;
the collecting funnel 6 is arranged at the bottom of the discharge hole of the second conveying mechanism 52, the diameter of the top of the collecting funnel 6 is larger than the width of the second conveying mechanism 52, and the discharge mechanism is arranged at the bottom of the collecting funnel 6;
the lifting mechanism comprises a bottom plate 8, a supporting frame 9, a supporting device 10, a movable rod 11, a fixed seat 12, a connecting sleeve 13, a first sling 14, a connecting plate 15 and a driving device 16, the lifting mechanism is positioned at the front side of the collecting funnel 6 and used for lifting the collecting funnel 6, the supporting frame 9 is arranged on each of two sides of the top of the bottom plate 8, the supporting device 10 is fixedly connected to the top of the supporting frame 9, the supporting frame 9 and the supporting device 10 are used for fixing the collecting funnel 6, the fixed seats 12 are fixedly connected to four corners of the top of the bottom plate 8, the movable rods 11 are fixedly connected to two sides of the side edges of the supporting device 10, the connecting sleeve 13 is sleeved on the surface of each movable rod 11, the first sling 14 is fixedly connected to the top of the connecting sleeve 13, the connecting plate 15 is fixedly connected to one side of the fixed seat 12, the driving device 16 is fixedly connected to, a collection funnel 6 is provided at the top of the lifting mechanism.
In this embodiment, each of the first aluminum rolling mill 1, the second aluminum rolling mill 2, and the third aluminum rolling mill 3 includes a roll, a mill housing, a bearing, a table, a steel rolling guide, a rail seat, a roll adjusting device, a top roll balancing device, a transmission device, and a roll changing device, the roll is a member for plastically deforming metal, the bearing is used for supporting the roll and maintaining a fixed position of the roll in a stand, the roll adjusting device is used for adjusting a roll gap to achieve a desired sectional dimension of a rolled piece, the top roll balancing device is used for lifting the top roll and a device for preventing the rolled piece from being impacted when the rolled piece enters or exits the roll, the transmission device is composed of a motor, a speed reducer, a gear seat, and a connecting shaft, and the gear seat distributes a transmission torque to two or more rolls.
In this embodiment, the fixing base 12 includes the mounting base 121, the bottom and the bottom plate 8 fixed connection of mounting base 121, the top fixedly connected with backup pad 122 of mounting base 121, spout 123 has been seted up to one side of backup pad 122, the inner chamber swing joint of spout 123 has slider 124, one side and the movable rod 11 fixed connection of slider 124, one side fixedly connected with limit slide 125 of slider 124, the limit chute 126 with limit slide 125 looks adaptation is all seted up to the both sides of spout 123.
In this embodiment, the driving device 16 includes a motor 161, the bottom of the motor 161 is fixedly connected to the connecting plate 15, an output shaft of the motor 161 is fixedly connected to a speed reducer 162, a rotating rod 163 penetrates through one side of the speed reducer 162, a second sling 165 is sleeved on the surface of the rotating rod 163, one end of the second sling 165 is fixedly connected to the first sling 14, a second connecting plate 164 is fixedly connected to one side of the fixing seat 12, and one end of the rotating rod 163, which is far away from the speed reducer 162, is movably connected to the second connecting plate 164 through a bearing.
In this embodiment, the supporting device 10 includes a supporting block 1003, a fixing plate 1002 is fixedly connected to one side of the supporting block 1003, a first insertion hole 1001 is formed in the top of the supporting block 1003, and the first insertion hole 1001 is adapted to the collecting hopper 6.
In this embodiment, the supporting frame 9 includes a frame body 91, a second insertion hole 92 is provided at the top of the frame body 91, slots 93 are provided on both sides of the frame body 91, the slots 93 are communicated with the second insertion hole 92, and the diameters of the first insertion hole 1001 and the second insertion hole 92 are equal.
In this embodiment, the first transmission mechanism 51 and the second transmission mechanism 52 include a housing, a power mechanism, a driving wheel, a driven wheel, a guide wheel and a transmission belt, a steel wire mesh is disposed on the surface of the transmission belt, the second transmission mechanism 52 is disposed in an inclined manner, the height of the top of the second transmission mechanism 52 is greater than the height of the first transmission mechanism 51, and a plurality of baffles are disposed on the top of the second transmission mechanism 52 for driving the deoxidized aluminum block to ascend.
In this embodiment, collect funnel 6 including collecting funnel, supporting leg and unloading mechanism, the equal fixedly connected with supporting leg in four corners of collecting the funnel bottom, supporting leg and first jack 1001 and second jack 92 looks adaptation, the supporting leg inserts the inner chamber of first jack 1001 and second jack 92 and runs through to inside the slot 93.
A method for rapidly preparing a deoxidized aluminum block specifically comprises the following steps: the first step is as follows: casting and molding an aluminum blank by a continuous casting machine, sequentially rolling and molding the aluminum blank by a first aluminum rolling mill 1, a second aluminum rolling mill 2 and a third aluminum rolling mill 3, and conveying a deoxidized aluminum block which is rolled and molded to an automatic aluminum block shearing machine 4 through an aluminum block guide groove 7 for shearing to form a set shape;
the second step is that: the automatic aluminum block shearing machine 4 shears the deoxidized aluminum blocks and then transmits the deoxidized aluminum blocks to the top of the first transmission mechanism 51, the deoxidized aluminum blocks are transmitted to the top of the second transmission mechanism 52 through the first transmission mechanism 51, the second transmission mechanism 52 drives the deoxidized aluminum blocks to move upwards until the deoxidized aluminum blocks reach the top of the collecting hopper 6, and the deoxidized aluminum blocks fall into the inner cavity of the collecting hopper 6 from the top of the second transmission mechanism 52 to play a role in collecting the deoxidized aluminum blocks;
the third step: then, the motor 161 and the speed reducer 162 are started, the motor 161 drives the rotating rod 163 to rotate through the speed reducer 162, the rotating rod 163 rotates to roll the second connecting plate 164, the second connecting plate 164 drives the first sling 14 to move, further, the first sling 14 drives the connecting sleeve 13 and the movable rod 11 to move, the movable rod 11 drives the supporting device 10 and the collecting funnel 6 to ascend, the inner cavity of the sliding groove 123 with the sliding block 124 at the moment slides, the limiting sliding block 125 slides in the inner cavity of the limiting sliding groove 126, the supporting device 10 can be limited, the collecting funnel 6 can stably ascend, after the collecting funnel 6 ascends to a certain height, the blanking mechanism is started, and the deoxidized aluminum block is unloaded from the inner cavity of the collecting funnel 6.
In this embodiment, the diameter of the deoxidized aluminum block rolled by the first aluminum rolling mill 1, the second aluminum rolling mill 2, and the third aluminum rolling mill 3 is 38 mm, and the length of the deoxidized aluminum block cut by the aluminum block automatic shearing machine 4 is 60 mm.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (8)
1. The equipment for rapidly preparing the deoxidized aluminum block is characterized by comprising a first aluminum rolling mill (1), a second aluminum rolling mill (2) and a third aluminum rolling mill (3), wherein the first aluminum rolling mill (1) is connected with the second aluminum rolling mill (2), the second aluminum rolling mill (2) is connected with the third aluminum rolling mill (3), and the first aluminum rolling mill (1), the second aluminum rolling mill (2) and the third aluminum rolling mill (3) are matched for use and are used for rolling the deoxidized aluminum block;
an aluminum block guide groove (7) is formed in one side of the aluminum block automatic shearing machine (4), one end, far away from the aluminum block automatic shearing machine (4), of the aluminum block guide groove (7) is connected with a discharge hole of a third aluminum rolling machine (3), and the aluminum block automatic shearing machine (4) is connected with the third aluminum rolling machine (3) through the aluminum block guide groove (7);
the end part of the conveying device (5) is positioned at the bottom of the discharge hole of the automatic aluminum block shearing machine (4), the conveying device (5) comprises a first conveying mechanism (51) and a second conveying mechanism (52), and the end part of the second conveying mechanism (52) is positioned at the bottom of the end part of the first conveying mechanism (51);
the collecting funnel (6) is arranged at the bottom of a discharge hole of the second conveying mechanism (52), the diameter of the top of the collecting funnel (6) is larger than the width of the second conveying mechanism (52), and a discharge mechanism is arranged at the bottom of the collecting funnel (6);
the lifting mechanism comprises a bottom plate (8), a supporting frame (9), a supporting device (10), a movable rod (11), a fixing seat (12), a connecting sleeve (13), a first sling (14), a connecting plate (15) and a driving device (16), the lifting mechanism is located on the front side of the collecting funnel (6) and used for lifting the collecting funnel (6), the supporting frame (9) is arranged on each of the two sides of the top of the bottom plate (8), the supporting device (10) is fixedly connected to the top of the supporting frame (9), the supporting frame (9) and the supporting device (10) are used for fixing the collecting funnel (6), the fixing seats (12) are fixedly connected to the four corners of the top of the bottom plate (8), the movable rod (11) is fixedly connected to each of the two sides of the side edge of the supporting device (10), the connecting sleeve (13) is sleeved on the surface of the movable rod (11), and the first sling (14) is fixedly, one side of the fixed seat (12) is fixedly connected with a connecting plate (15), the top of the connecting plate (15) is fixedly connected with a driving device (16), one end, far away from the connecting sleeve (13), of the first sling (14) is fixedly connected with the driving device (16), and the collecting funnel (6) is arranged at the top of the lifting mechanism;
the fixing seat (12) comprises a mounting seat (121), the bottom of the mounting seat (121) is fixedly connected with the bottom plate (8), the top of the mounting seat (121) is fixedly connected with a supporting plate (122), one side of the supporting plate (122) is provided with a sliding groove (123), an inner cavity of the sliding groove (123) is movably connected with a sliding block (124), one side of the sliding block (124) is fixedly connected with the movable rod (11), one side of the sliding block (124) is fixedly connected with a limiting sliding block (125), and two sides of the sliding groove (123) are provided with limiting sliding grooves (126) matched with the limiting sliding block (125);
drive arrangement (16) includes motor (161), the bottom and connecting plate (15) fixed connection of motor (161), the output shaft fixedly connected with speed reducer (162) of motor (161), one side of speed reducer (162) is run through and is provided with bull stick (163), the surface cover of bull stick (163) is equipped with second hoist cable (165), the one end and first hoist cable (14) fixed connection of second hoist cable (165), one side fixedly connected with second connecting plate (164) of fixing base (12), the one end and second connecting plate (164) that speed reducer (162) were kept away from to bull stick (163) pass through bearing swing joint.
2. The equipment for rapidly preparing the deoxidized aluminum block according to claim 1, wherein each of the first aluminum rolling mill (1), the second aluminum rolling mill (2) and the third aluminum rolling mill (3) comprises a roller, a rolling mill housing, a bearing table, a steel rolling guide, a rail seat, a roller adjusting device, an upper roller balancing device, a transmission device and a roller changing device.
3. The equipment for rapidly preparing the deoxidized aluminum block according to claim 1, wherein the supporting device (10) comprises a supporting block (1003), a fixing plate (1002) is fixedly connected to one side of the supporting block (1003), a first jack (1001) is formed in the top of the supporting block (1003), and the first jack (1001) is matched with the collecting funnel (6).
4. The rapid preparation equipment of the deoxidized aluminum block according to claim 3, wherein the supporting frame (9) comprises a frame body (91), a second jack (92) is formed at the top of the frame body (91), slots (93) are formed in two sides of the frame body (91), the slots (93) are communicated with the second jack (92), and the diameters of the first jack (1001) and the second jack (92) are equal.
5. The rapid preparation equipment of the deoxidized aluminum block according to claim 1, wherein the first conveying mechanism (51) and the second conveying mechanism (52) comprise a shell, a power mechanism, a driving wheel, a driven wheel, a guide wheel and a conveying belt, a steel wire mesh is arranged on the surface of the conveying belt, the second conveying mechanism (52) is arranged in an inclined mode, the height of the top of the second conveying mechanism (52) is larger than that of the first conveying mechanism (51), and a plurality of baffles are arranged on the top of the second conveying mechanism (52) and used for driving the deoxidized aluminum block to ascend.
6. The rapid preparation equipment of the deoxidized aluminum block according to claim 5, wherein the collection funnel (6) comprises a collection funnel, support legs and a blanking mechanism, the support legs are fixedly connected to four corners of the bottom of the collection funnel, the support legs are matched with the first jack (1001) and the second jack (92), and the support legs are inserted into inner cavities of the first jack (1001) and the second jack (92) and penetrate into the insertion grooves (93).
7. The method for manufacturing the deoxidized aluminum block by the equipment for quickly manufacturing the deoxidized aluminum block according to any one of claims 1 to 6 is characterized by comprising the following steps:
the first step is as follows: the aluminum billet is cast and molded by a continuous casting machine, sequentially rolled and molded by a first aluminum rolling mill (1), a second aluminum rolling mill (2) and a third aluminum rolling mill (3), and the deoxidized aluminum block which is rolled and molded is transmitted to an automatic aluminum block shearing machine (4) through an aluminum block guide groove (7) to be sheared and sheared into a set shape;
the second step is that: the automatic aluminum block shearing machine (4) shears the deoxidized aluminum blocks and then transmits the deoxidized aluminum blocks to the top of the first transmission mechanism (51), the deoxidized aluminum blocks are transmitted to the top of the second transmission mechanism (52) through the first transmission mechanism (51), the second transmission mechanism (52) drives the deoxidized aluminum blocks to move upwards until the deoxidized aluminum blocks reach the top of the collecting hopper (6), and the deoxidized aluminum blocks fall into the inner cavity of the collecting hopper (6) from the top of the second transmission mechanism (52) to play a role in collecting the deoxidized aluminum blocks;
the third step: and then starting a motor (161) and a speed reducer (162), wherein the motor (161) drives a rotating rod (163) to rotate through the speed reducer (162), the rotating rod (163) rotates to roll up a second connecting plate (164), the second connecting plate (164) drives a first sling (14) to move, and further rolls up the first sling (14), the first sling (14) drives a connecting sleeve (13) and a movable rod (11) to move, the movable rod (11) drives a supporting device (10) and a collecting funnel (6) to ascend, at the moment, an inner cavity of a sliding groove (123) where a sliding block (124) is located slides, a limiting sliding block (125) slides in an inner cavity of a limiting sliding groove (126), so that the supporting device (10) can be limited, the collecting funnel (6) stably ascends, after the collecting funnel (6) ascends to a certain height, a blanking mechanism is started, and a deoxidized aluminum block is unloaded from the inner cavity of the collecting funnel (6).
8. The method of producing a deoxidized aluminum block according to claim 7, wherein the deoxidized aluminum block after being rolled by the first aluminum rolling mill (1), the second aluminum rolling mill (2) and the third aluminum rolling mill (3) has a diameter of 38 mm, and the deoxidized aluminum block after being cut by the automatic aluminum block shearing machine (4) has a length of 60 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910550878.5A CN110253305B (en) | 2019-06-24 | 2019-06-24 | Rapid preparation method and equipment of deoxidized aluminum block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910550878.5A CN110253305B (en) | 2019-06-24 | 2019-06-24 | Rapid preparation method and equipment of deoxidized aluminum block |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110253305A CN110253305A (en) | 2019-09-20 |
| CN110253305B true CN110253305B (en) | 2020-03-31 |
Family
ID=67920999
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910550878.5A Active CN110253305B (en) | 2019-06-24 | 2019-06-24 | Rapid preparation method and equipment of deoxidized aluminum block |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110253305B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4791798A (en) * | 1986-05-21 | 1988-12-20 | Sumitomo Heavy Industries, Ltd. | Apparatus for producing base material for aluminum foil |
| EP0767711A1 (en) * | 1995-04-28 | 1997-04-16 | Clecim | Plant for producing metal bars or wires |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003062601A (en) * | 2001-08-27 | 2003-03-05 | Nkk Corp | Manufacturing facility of steel strip and handling method for half-processed long size slab thereof |
| DE102004034090A1 (en) * | 2004-07-15 | 2006-02-02 | Sms Demag Ag | Rolling plant for rolling metallic material |
| JP5038609B2 (en) * | 2005-09-05 | 2012-10-03 | 昭和電工株式会社 | Method for manufacturing aluminum alloy bar |
| CN201520612U (en) * | 2009-09-28 | 2010-07-07 | 江苏卡威专用汽车制造有限公司 | Automatic extended type vertical hoisting device |
| RU2466806C1 (en) * | 2011-06-24 | 2012-11-20 | Открытое акционерное общество Акционерная холдинговая компания "Всероссийский научно-исследовательский и проектно-конструкторский институт металлургического машиностроения имени академика Целикова" (ОАО АХК "ВНИИМЕТМАШ") | Method of sheet hot rolling from aluminium and its alloys |
| CN107791034A (en) * | 2016-08-31 | 2018-03-13 | 惠州市金世纪铝业有限公司 | Produce the automatic production line of aluminium hot rolled plate or aluminium hot rolled coil |
| CN106670256A (en) * | 2017-02-27 | 2017-05-17 | 江西凯顺科技有限公司 | Copper/aluminum sheet and strip continuous extrusion-rolling and molding set |
| CN207632417U (en) * | 2017-10-31 | 2018-07-20 | 江苏英孚机器人有限公司 | A kind of lifting platform |
| KR101998966B1 (en) * | 2017-11-03 | 2019-07-10 | 주식회사 포스코 | Continuous casting and rolling apparatus and method |
| CN109365563A (en) * | 2018-09-12 | 2019-02-22 | 浙江海普厨具有限公司 | A kind of cookware is with exempting from sandblasting aluminum plate product line |
-
2019
- 2019-06-24 CN CN201910550878.5A patent/CN110253305B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4791798A (en) * | 1986-05-21 | 1988-12-20 | Sumitomo Heavy Industries, Ltd. | Apparatus for producing base material for aluminum foil |
| EP0767711A1 (en) * | 1995-04-28 | 1997-04-16 | Clecim | Plant for producing metal bars or wires |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110253305A (en) | 2019-09-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110253305B (en) | Rapid preparation method and equipment of deoxidized aluminum block | |
| CN112537672A (en) | A coil stock mechanism for production of high temperature alloy resistance area | |
| CN210081152U (en) | Quick preparation equipment of deoxidation aluminium piece | |
| CN114130888A (en) | Punching calibration device for outer wall of furnace shell of intermediate frequency furnace | |
| CN115121696B (en) | Servo motor rotor punching sheet processing device and processing method thereof | |
| CN217858257U (en) | Punch forming machine for producing stainless steel tableware | |
| CN201333723Y (en) | Rolling type punching machine | |
| CN109020121A (en) | A kind of sewer sludge solidification molding die | |
| CN214866442U (en) | Stamping die for thin-wall aluminum alloy shell | |
| CN210358546U (en) | Automatic discharging device for cross wedge rolling | |
| CN209753776U (en) | Novel tubular product feeding device | |
| CN201220275Y (en) | Apparatus for changing dross raking arm of drossing machine | |
| CN214239671U (en) | Roller press for food processing | |
| CN216606781U (en) | A edge rolling machine for steel processing | |
| CN216370418U (en) | Hydraulic shear for suspending steel billet | |
| CN220514306U (en) | Grinding device for preparing industrial silicon powder | |
| CN218663949U (en) | Feeding device of aluminum extruder | |
| CN213104457U (en) | Mold lifting device for melting furnace of sample preparation equipment and melting furnace thereof | |
| CN221133600U (en) | Drum-type cooling device for nonferrous metal smelting rolled products | |
| CN215544106U (en) | Punching die with translation structure | |
| CN217252144U (en) | High-speed punching part for transformer core | |
| CN221833090U (en) | Steel sheet stamping die with automatic feeding structure | |
| CN221021514U (en) | Pressing device for pizza plate production | |
| CN220387473U (en) | Hot rolling mill | |
| CN218252806U (en) | Pulling and straightening equipment for square billet continuous casting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A kind of rapid preparation method and equipment of deoxidized aluminum block Effective date of registration: 20220826 Granted publication date: 20200331 Pledgee: Bank of Inner Mongolia limited Baotou Fuqiang road sub branch Pledgor: Baotou Yihe Rare Earth Aluminum Technology Material Co.,Ltd. Registration number: Y2022150000089 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230825 Granted publication date: 20200331 Pledgee: Bank of Inner Mongolia limited Baotou Fuqiang road sub branch Pledgor: Baotou Yihe Rare Earth Aluminum Technology Material Co.,Ltd.|Shanxi Yihe aluminum technology new material Co.,Ltd. Registration number: Y2022150000089 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A rapid preparation method and equipment for deoxygenated aluminum blocks Effective date of registration: 20230831 Granted publication date: 20200331 Pledgee: Bank of Inner Mongolia limited Baotou Fuqiang road sub branch Pledgor: Baotou Yihe Rare Earth Aluminum Technology Material Co.,Ltd.|Shanxi Yihe aluminum technology new material Co.,Ltd. Registration number: Y2023150000130 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20200331 Pledgee: Bank of Inner Mongolia limited Baotou Fuqiang road sub branch Pledgor: Baotou Yihe Rare Earth Aluminum Technology Material Co.,Ltd.|Shanxi Yihe aluminum technology new material Co.,Ltd. Registration number: Y2023150000130 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A rapid preparation method and equipment for deoxidized aluminum blocks Granted publication date: 20200331 Pledgee: Bank of Inner Mongolia limited Baotou Fuqiang road sub branch Pledgor: Baotou Yihe Rare Earth Aluminum Technology Material Co.,Ltd.|Ningxia Yihe Aluminum Technology New Material Co.,Ltd.|Shanxi Yihe aluminum technology new material Co.,Ltd.|Ningxia Xinwang Aluminum Co.,Ltd. Registration number: Y2024980037835 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |