CN110253208A - Aluminum alloy die casting orthopedic systems - Google Patents
Aluminum alloy die casting orthopedic systems Download PDFInfo
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- CN110253208A CN110253208A CN201910645905.7A CN201910645905A CN110253208A CN 110253208 A CN110253208 A CN 110253208A CN 201910645905 A CN201910645905 A CN 201910645905A CN 110253208 A CN110253208 A CN 110253208A
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- die casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
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Abstract
The present invention relates to a kind of aluminum alloy die casting orthopedic systems, belong to aluminium alloy compression casting production field, including pneumohydraulic pressure-cylinder, cylinder, cylinder mounting plate, compressor arm mounting plate, compressor arm, positioning plate, support column, location-plate cylinder, slideway and bottom plate；Slideway is set on the bottom plate, and location-plate cylinder is fixed on bottom plate, and location-plate cylinder mobile terminal drives positioning plate to move on the slideway, and support column is arranged on the positioning plate, pneumohydraulic pressure-cylinder and cylinder is fixedly mounted on cylinder mounting plate；Pneumohydraulic pressure-cylinder mobile terminal is connected to compressor arm mounting plate, and compressor arm is arranged on compressor arm mounting plate, and pneumohydraulic pressure-cylinder drives compressor arm mounting plate close to or far from positioning plate.Support column and compressor arm is arranged, it can be achieved that point-to-point fast accurate shaping for the position easily deformed on part in it.
Description
Technical field
The present invention relates to a kind of aluminum alloy die casting orthopedic systems, belong to aluminium alloy compression casting production field.
Background technique
With the development of modern industry with the universal use of robot, process equipment tends to automation, and closes in existing aluminium
In golden die casting manufacturing procedure, for die casting-trimming-shaping, there is no the pipelining equipments of a set of automation, it usually needs behaviour
Part is removed from the molds is put into the mold of subsequent processing by hand again by hand by author, not only inefficiency, but also there are one
Fixed security risk.It is ejected additionally, due to the reasons such as the material of aluminum alloy die casting itself, technique, temperature, structure, and product
It in the process is easy that product is made to deform with following process.Traditional smoothing plastic model is all to use rubber using manual processing
Glue hammer is gently beaten out, and allows product slow release stress, and this operation mode is easy to cause to damage to product surface, and production efficiency
It is not high.For example hot trimmer of existing apparatus for shaping carries out the flatness that the shaping aspects such as heating shaping are all extremely difficult to quality requirements
Effect, and difficult installation and debugging, effect is unstable, and needs for alloy product to be placed in inside equipment manually, inefficiency and
It is easy to cause production accident.
In view of defects in the prior art, a kind of new aluminum alloy die casting orthopedic systems are needed, it is existing whole to solve
Shape system production inefficiency, the problem that product surface damage is serious, product quality is low.
Summary of the invention
The object of the invention is in order to overcome the problems, such as that above-mentioned existing die casting orthopedic systems exist and provide one
Support column and compressor arm is arranged for the position easily deformed on part in kind aluminum alloy die casting orthopedic systems, can be real
Existing point-to-point fast accurate shaping.
The purpose of the present invention can be achieved through the following technical solutions: the present invention provides a kind of aluminum alloy die casting is whole
Shape system comprising pneumohydraulic pressure-cylinder, cylinder mounting plate, compressor arm mounting plate, compressor arm, positioning plate, support column, is determined cylinder
Position plate cylinder, slideway and bottom plate；Slideway is set on the bottom plate, and location-plate cylinder is fixed on bottom plate, and location-plate cylinder is mobile
End drives positioning plate to move on the slideway, and support column is arranged on the positioning plate, is fixedly mounted on the cylinder mounting plate
Pneumohydraulic pressure-cylinder and cylinder；Pneumohydraulic pressure-cylinder mobile terminal is connected to compressor arm mounting plate, and compressor arm is arranged on compressor arm mounting plate,
Pneumohydraulic pressure-cylinder drives compressor arm mounting plate close to or far from positioning plate.
Based on the above-mentioned technical proposal, support column is set on positioning plate, compressor arm is set on compressor arm mounting plate, the two is realized
The point-to-point fast accurate shaping of one step.
Further, positioning pin is provided on the positioning plate.
Further, the compressor arm and support column are respectively provided with n, and compressor arm and support column position correspond, each
Compressor arm and corresponding support column are coaxial.
Based on the above-mentioned technical proposal, it should be noted that wherein n takes the natural number greater than 0, and the specific number that is arranged is according to institute
It processes depending on the shape and complexity of part, position set by compressor arm and support column, which is that n is a on part, is easy to happen change
The position of shape drives compressor arm mounting plate and compressor arm to push, realizes point-to-point fast accurate shaping using pneumohydraulic pressure-cylinder.
Further, the compressor arm is identical as support column diameter, and the position of the two and feature contacts is respectively provided with copper billet.
Based on the above-mentioned technical proposal, setting copper billet can prevent compressor arm or support column in reforming process from producing to piece surface
Raw obvious impression.
Preferably, the compressor arm is connect by bolt with compressor arm mounting plate.
Based on the above-mentioned technical proposal, the height of each compressor arm needs the specific structure at shaping position to be set according to part
Fixed, compressor arm is connect by bolt with compressor arm mounting plate, is Detachable connection structure, is facilitated and dismantled and adjusted.Respectively
The height of a support column needs the specific structure at shaping position and required shaping amount to be set according to part.
Further, the positioning plate bottom connection lower bolster, lower bolster bottom setting are matched with the slideway
Sliding block.
Based on the above-mentioned technical proposal, positioning plate of being more convenient for steadily reciprocatingly slides on slideway, further avoids positioning plate
Bottom abrasion, to influence device lifetime.
Further, limited post, the limit top end top to support pole bottom end, limit is arranged in the lower part of the support column
Position column is threaded screw rod, and the hole that limited post is installed on the lower bolster is thread filament hole.
Based on the above-mentioned technical proposal, guarantee each support column by limited post determines height, and limited post passes through bolt
It is connect with lower bolster.Support column is freely fallen on limited post, and limit top end top to support pole bottom end, limited post is screw thread silk
Bar, the hole that limited post is installed on lower bolster is thread filament hole, is adjusted by the thread the height of limited post, limited post heads on support column
To guarantee determining highly for support column.
Preferably, the bottom plate is rectangle, and the quadrangle of bottom plate passes through guide post respectively and is connected to cylinder mounting plate, described
Guide post passes through the quadrangle of compressor arm mounting plate.
Further, the aluminum alloy die casting orthopedic systems further include die casting machine, bead cutter, taking mechanical hand, turnover
Part is put into bead cutter by case, the taking mechanical hand from taking-up in die casting machine, and taking mechanical hand is again by zero after the completion of trimming
Part is placed on the positioning plate from taking-up in bead cutter, and after shaping is completed, the part after shaping is packed by taking mechanical hand again
Turnover box.
Based on the above-mentioned technical proposal, part can be automatically put into orthopedic systems on positioning plate by orthopedic systems, thus a step
It realizes the point-to-point quickly accurate shaping of die casting, completes the transfer between process using taking mechanical hand, eliminate a large amount of people
Power material resources, substantially reduce the production cycle, reduce production cost, realize the rapid shaping and assembly line of aluminum alloy die casting
Automated production.
Further, the aluminum alloy die casting orthopedic systems further include sensor；Taking mechanical hand is by part from trimming
It after being taken out in machine, is placed on the positioning plate of orthopedic systems, location-plate cylinder drives positioning plate to move reciprocatingly on slideway, pickup
Manipulator is by, to sensor passes signal, sensor receives signal control location-plate cylinder and pushes away positioning plate after part placement stabilization
Enter predetermined position in orthopedic systems, sensor transmits signal to pneumohydraulic pressure-cylinder again, it is made to drive compressor arm mounting plate and compression
Bar pushes.
Based on the above-mentioned technical proposal, automatic assembly line production and the automation rapid shaping of die casting, technique are realized
Easy to operate, stability is good, eliminates a large amount of manpower and material resources, substantially reduces the production cycle, reduces production cost.
The course of work of the invention: part after taking out in bead cutter, is placed in the positioning of orthopedic systems by taking mechanical hand
On plate, location-plate cylinder drives positioning plate to move reciprocatingly on slideway.Taking mechanical hand places part stablize after to sensing
Device transmits signal, and sensor receives signal control location-plate cylinder and positioning plate is pushed into predetermined position in orthopedic systems, sensor
Signal is transmitted to pneumohydraulic pressure-cylinder again, makes it that compressor arm mounting plate and compressor arm be driven to push, realizes fast accurate shaping.Whole
It needs to compress shaping to part in shape system and be kept for 1 minute, can get optimal shaping effect；Shaping is completed and then is passed through
Sensor controls pneumohydraulic pressure-cylinder and drives compressor arm mounting plate and compressor arm return, and location-plate cylinder draws positioning plate to setting position
It sets, manipulator again cases the part after shaping.
Beneficial effects of the present invention: it realizes point-to-point step squeezing shaping, simplifies shaping process, realize die casting
Fast accurate shaping greatly improves working efficiency to improve product quality.
Detailed description of the invention
Fig. 1 is the layout schematic diagram of aluminum alloy die casting orthopedic systems of the present invention.
Fig. 2 is the structural schematic diagram of aluminum alloy die casting orthopedic systems of the present invention.
Fig. 3 is the front view of aluminum alloy die casting orthopedic systems of the present invention.
Fig. 4 is aluminum alloy die casting orthopedic systems partial structural diagram of the present invention.
In figure: 1, die casting machine, 2, quantitative furnace, 3, cooling water tank, 4, bead cutter, 5, taking mechanical hand, 6, turnover box, 7, lead
Xiang Zhu, 8, pneumohydraulic pressure-cylinder, 9, cylinder, 10, cylinder mounting plate, 11, compressor arm mounting plate, 12, compressor arm, 13, part, 14,
Positioning plate, 15, lower bolster, 16, location-plate cylinder, 17, sensor, 18, slideway, 19, bottom plate, 20, support column, 21, limit
Column, 22, positioning pin.
Specific embodiment
The present invention will be described in further detail in the following with reference to the drawings and specific embodiments.The present embodiment is with skill of the present invention
Implemented premised on art scheme, the detailed implementation method and specific operation process are given.
Embodiment 1
A kind of aluminum alloy die casting orthopedic systems comprising pneumohydraulic pressure-cylinder 8, cylinder 9, cylinder mounting plate 10, compressor arm installation
Plate 11, compressor arm 12, positioning plate 14, support column 20, location-plate cylinder 16, slideway 18 and bottom plate 19 are arranged on the bottom plate 19
Slideway 18, location-plate cylinder 16 are fixed on bottom plate 19, and 16 mobile terminal of location-plate cylinder drives positioning plate 14 in the slideway 18
Support column 20 is arranged on the positioning plate 14, pneumohydraulic pressure-cylinder 8 and cylinder 9 is fixedly mounted on cylinder mounting plate 10 for upper movement；Gas
8 mobile terminal of liquid pressurized cylinder is connected to compressor arm mounting plate 11, and compressor arm 12, pneumohydraulic pressure-cylinder 8 is arranged on compressor arm mounting plate 11
Drive compressor arm mounting plate 11 close to or far from positioning plate 14.
Further, positioning pin 22 is provided on the positioning plate 14.
Further, the compressor arm 12 and support column 20 are respectively provided with 20, and compressor arm 12 and 20 position of support column are one by one
Corresponding, each compressor arm 12 and corresponding support column 20 are coaxial.
Further, the compressor arm 12 is identical as 20 diameter of support column, and the position that the two is contacted with part 13 is all provided with
Set copper billet.
Preferably, the compressor arm 12 is connect by bolt with compressor arm mounting plate 11.
Further, 14 bottom of the positioning plate connection lower bolster 15, the setting of 15 bottom of the lower bolster and the slideway
18 sliding blocks matched.
Further, 14 bottom of positioning plate connects lower bolster 15, and limited post 22 is arranged in the lower part of the support column 20,
To 20 bottom face of support column, limited post 22 is threaded screw rod on 22 top of the limited post top, installs limit on the lower bolster 15
The hole of column 22 is thread filament hole.
Preferably, the bottom plate 19 is rectangle, and the quadrangle of bottom plate 19 passes through guide post 7 respectively and is connected to cylinder mounting plate
10, the guide post 7 passes through the quadrangle of compressor arm mounting plate 11.
Further, the aluminum alloy die casting orthopedic systems further include die casting machine 1, bead cutter 4, taking mechanical hand 5, week
Part 13 is put into bead cutter 4 by turnning box 6, the taking mechanical hand 5 from taking-up in die casting machine 1, and pickup is mechanical after the completion of trimming
Part 13 is placed on the positioning plate by hand 5 from taking-up in bead cutter 4 again, and after shaping is completed, taking mechanical hand 5 is again by shaping
Part 13 afterwards is packed into turnover box 6.
Further, the aluminum alloy die casting orthopedic systems further include sensor 17；Taking mechanical hand 5 by part 13 from
It after being taken out in bead cutter 4, is placed on the positioning plate 14 of orthopedic systems, location-plate cylinder 16 drives positioning plate 14 to do on slideway 18
Move back and forth, taking mechanical hand 5 by part 13 place stablize after to sensor 17 transmit signal, sensor 17 receive signal control
Positioning plate 14 is pushed into predetermined position in orthopedic systems by location-plate cylinder 16, and sensor 17 transmits signal to pneumohydraulic pressure-cylinder 8 again,
Make it that compressor arm mounting plate and compressor arm 12 be driven to push.
Embodiment 2
The present invention provides a kind of aluminum alloy die casting orthopedic systems, comprising: die casting machine 1, quantitative furnace 2, cooling water tank 3, trimming
Machine 4, taking mechanical hand 5, turnover box 6, shaping system.Aluminum alloy die casting orthopedic systems using taking mechanical hand 5 by part from
It takes out, is put into bead cutter 4 in die casting machine 1, bead cutter 4 cuts away the cast gate of part and slag trap；Extractor after the completion of trimming
Part is taken out from bead cutter 4 be put into orthopedic systems again by tool hand 5, realize aluminum alloy die casting from die casting to trimming again to
The automatic assembly line of shaping produces.
Shaping system is by pneumohydraulic pressure-cylinder 8, cylinder 9, cylinder mounting plate 10, compressor arm fixed plate 11, compressor arm 12, positioning
Plate 14, lower bolster 15, location-plate cylinder 16, sensor 17, slideway 18, bottom plate 19 and support column 20 form.
20 compressor arms 12 and 20 piece support column 20 corresponding with compressor arm is arranged according to design of part feature in orthopedic systems,
20 positions easily deformed on corresponding part, realize point-to-point step fast accurate shaping.The height of each compressor arm 12
Degree needs the specific structure at shaping position to be set according to part, and compressor arm 12 is connected by bolt and compressor arm mounting plate 11
It connects.The height of each support column 20 needs the specific structure at shaping position and required shaping amount to be set according to part, leads to
Limited post is crossed to guarantee the height that determines of each support column 20, limited post is connect by bolt with positioning plate 14.Each compressor arm
12 is coaxial with corresponding support column 20, and the two diameter is identical, and the position of the two and feature contacts is respectively provided with one piece of copper billet, prevents
Obvious impression is generated to piece surface in reforming process.
Manipulator 5 takes out the part that trimming is completed from bead cutter 4, is put on the positioning plate 14 of orthopedic systems, passes through
2 positioning pins and 3 support columns on positioning plate 14 position part；Location-plate cylinder 16 can drive positioning plate 14 in slideway 18
On move reciprocatingly.Part 13 is put steady backward sensor 17 and transmits signal by manipulator 5, and sensor 17 controls location-plate cylinder 16
Positioning plate 14 is pushed into the specified location of orthopedic systems；Sensor 17 first transmits signal to cylinder 9, it is made to drive compressor arm
Mounting plate 11 and compressor arm 12 push, and carry out pre-pressing to part 13, sensor 17 transmits to pneumohydraulic pressure-cylinder 8 believe again later
Number, compressor arm mounting plate 11 and the further compressing component 13 of compressor arm 12 are driven, realizes point-to-point squeezing shaping.In orthopedic systems
In need to part compress shaping keep 1 minute, can get optimal shaping effect；After shaping is completed, pass through sensor 17
It controls pneumohydraulic pressure-cylinder 8 and drives compressor arm mounting plate 11 and 12 return of compressor arm, location-plate cylinder 16 draws positioning plate 14 to setting
Positioning is set, and manipulator 5 again cases the part after shaping.
Compared with prior art, the beneficial effect of the present embodiment is:
1 the present embodiment realizes automatic assembly line production and the automation rapid shaping of die casting, and technological operation is simple, stablizes
Property is good, eliminates a large amount of manpower and material resources, substantially reduces the production cycle, reduces production cost.
2, by automation rapid shaping system, realize point-to-point step squeezing shaping, simplify shaping process, realize
The fast accurate shaping of die casting to improve product quality greatly improves working efficiency.
The above description of the embodiments is intended to facilitate ordinary skill in the art to understand and use the invention.
Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein general
Principle is applied in other embodiments without having to go through creative labor.Therefore, the present invention is not limited to the above embodiments, ability
Field technique personnel announcement according to the present invention, improvement and modification made without departing from the scope of the present invention all should be of the invention
Within protection scope.
Claims (10)
1. aluminum alloy die casting orthopedic systems, it is characterised in that: including pneumohydraulic pressure-cylinder, cylinder, cylinder mounting plate, compressor arm peace
Loading board, compressor arm, positioning plate, support column, location-plate cylinder, slideway and bottom plate；Slideway, location-plate cylinder are set on the bottom plate
It is fixed on bottom plate, location-plate cylinder mobile terminal drives positioning plate to move on the slideway, and support is arranged on the positioning plate
Pneumohydraulic pressure-cylinder and cylinder are fixedly mounted on cylinder mounting plate for column；Pneumohydraulic pressure-cylinder mobile terminal is connected to compressor arm mounting plate, pressure
Compressor arm is set on tight bar mounting plate, and pneumohydraulic pressure-cylinder drives compressor arm mounting plate close to or far from positioning plate.
2. aluminum alloy die casting orthopedic systems according to claim 1, it is characterised in that: it is fixed to be provided on the positioning plate
Position pin.
3. aluminum alloy die casting orthopedic systems according to claim 2, it is characterised in that: the compressor arm and support column are equal
It is arranged n, compressor arm and support column position correspond, and each compressor arm and corresponding support column are coaxial.
4. aluminum alloy die casting orthopedic systems according to claim 3, it is characterised in that: the compressor arm and support column are straight
Diameter is identical, and the position of the two and feature contacts is respectively provided with copper billet.
5. aluminum alloy die casting orthopedic systems according to claim 1, it is characterised in that: the compressor arm by bolt with
The connection of compressor arm mounting plate.
6. aluminum alloy die casting orthopedic systems according to claim 1, it is characterised in that: under the positioning plate bottom connection
The sliding block matched with the slideway is arranged in backing plate, the lower bolster bottom.
7. aluminum alloy die casting orthopedic systems according to claim 1, it is characterised in that: under the positioning plate bottom connection
Limited post is arranged in backing plate, the lower part of the support column, and the limit top end top to support pole bottom end, limited post is screw thread silk
Bar, the hole that limited post is installed on the lower bolster is thread filament hole.
8. aluminum alloy die casting orthopedic systems according to claim 1, it is characterised in that: the bottom plate is rectangle, bottom
The quadrangle of plate passes through guide post respectively and is connected to cylinder mounting plate, and the guide post passes through the quadrangle of compressor arm mounting plate.
9. aluminum alloy die casting orthopedic systems according to claim 1, it is characterised in that: the aluminum alloy die casting shaping
System further includes die casting machine, bead cutter, taking mechanical hand, turnover box, and the taking mechanical hand takes out part from die casting machine
It is put into bead cutter, taking mechanical hand again takes out part from bead cutter after the completion of trimming is put into taking-up and is placed in the positioning plate
On, after shaping is completed, the part after shaping is packed into turnover box again by taking mechanical hand.
10. aluminum alloy die casting orthopedic systems according to claim 9, it is characterised in that: the aluminum alloy die casting is whole
Shape system further includes sensor；Part after taking out in bead cutter, is placed on the positioning plate, positioning plate gas by taking mechanical hand
Cylinder drives positioning plate to move reciprocatingly on slideway, and taking mechanical hand, to sensor passes signal, will pass after part placement stabilization
Sensor receives signal control location-plate cylinder and positioning plate is pushed into predetermined position in orthopedic systems, and sensor is again to pneumohydraulic pressure-cylinder
Signal is transmitted, makes it that compressor arm mounting plate and compressor arm be driven to push.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910645905.7A CN110253208A (en) | 2019-07-17 | 2019-07-17 | Aluminum alloy die casting orthopedic systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910645905.7A CN110253208A (en) | 2019-07-17 | 2019-07-17 | Aluminum alloy die casting orthopedic systems |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110253208A true CN110253208A (en) | 2019-09-20 |
Family
ID=67926724
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910645905.7A Pending CN110253208A (en) | 2019-07-17 | 2019-07-17 | Aluminum alloy die casting orthopedic systems |
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| Country | Link |
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| CN (1) | CN110253208A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113277283A (en) * | 2021-07-12 | 2021-08-20 | 江苏金强钢轮有限公司 | Circulating type flattening system for locomotive part production |
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| CN203695654U (en) * | 2013-12-31 | 2014-07-09 | 珠海凯邦电机制造有限公司 | Automatic locating and shaping device for motor components |
| CN206215692U (en) * | 2016-10-20 | 2017-06-06 | 广东长盈精密技术有限公司 | Metalwork apparatus for shaping |
| CN210147379U (en) * | 2019-07-17 | 2020-03-17 | 大连亚明汽车部件股份有限公司 | Aluminum alloy die casting shaping system |
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|---|---|---|---|---|
| US20030088958A1 (en) * | 2001-11-09 | 2003-05-15 | Wah Lum Kok | Method and apparatus for correcting airfoil twist |
| CN102728991A (en) * | 2012-07-05 | 2012-10-17 | 无锡鹰普精密铸造有限公司 | Semiautomatic reforming tool of casting piece |
| CN103639388A (en) * | 2013-11-27 | 2014-03-19 | 大连亚明汽车部件股份有限公司 | Trimming system for aluminum alloy die castings |
| CN203695654U (en) * | 2013-12-31 | 2014-07-09 | 珠海凯邦电机制造有限公司 | Automatic locating and shaping device for motor components |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113277283A (en) * | 2021-07-12 | 2021-08-20 | 江苏金强钢轮有限公司 | Circulating type flattening system for locomotive part production |
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