CN110247528B - Method for processing vortex air pump - Google Patents
Method for processing vortex air pump Download PDFInfo
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- CN110247528B CN110247528B CN201910527530.4A CN201910527530A CN110247528B CN 110247528 B CN110247528 B CN 110247528B CN 201910527530 A CN201910527530 A CN 201910527530A CN 110247528 B CN110247528 B CN 110247528B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a processing method of a vortex air pump, which comprises the following steps: step A: winding a copper wire into a plurality of coils of stator coils by adopting winding equipment, wherein a driving motor on the winding equipment continuously works in the winding process, the driving motor upwards acts to disconnect the winding of the driving winding equipment, and the driving motor downwards acts to restart the winding equipment again to work again to wind the stator coils; and B: a stator core including a slot body is prepared, and slot wedge paper is inserted into the slot body. The invention firstly installs the stator winding and the rotor part, in the process, the rotor part can be moved to the best induction position of the stator winding, then the rotor part is temporarily fixed and finally installed in the motor shell, and the whole air pump has stable rotation and high efficiency when in work.
Description
Technical Field
The invention belongs to the technical field of air pumps, and particularly relates to a processing method of a vortex air pump.
Background
The impeller of the vortex air pump consists of a plurality of blades, and is similar to the impeller of a large gas turbine. The air in the middle of the impeller blades is subjected to centrifugal forces and moves towards the edge of the impeller where it enters the annular cavity of the pump body and is recirculated in the same manner from the beginning of the blades. The circulating air flow generated by the rotation of the impeller leaves the air pump with extremely high energy for use.
In the existing installation method of the air pump, a stator winding is usually installed in a motor shell, then a rotor component is inserted into the stator winding, under the installation sequence, the stator winding and the motor shell are fixedly connected, the rotor component is difficult to move in position once being installed, and then the rotor component is easily installed, so that the optimal adaptation between a magnetic field generated by an induction coil on the rotor component and a magnetic field generated by a positioning winding cannot be achieved, and the working effect of the air pump can be influenced.
Disclosure of Invention
The invention provides a processing method of a vortex air pump with a stator winding and a rotor component tightly matched in order to overcome the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: a processing method of a vortex air pump comprises the following steps:
step A: winding a copper wire into a plurality of coils of stator coils by adopting winding equipment, wherein a driving motor on the winding equipment continuously works in the winding process, the driving motor upwards acts to disconnect the winding of the driving winding equipment, and the driving motor downwards acts to restart the winding equipment again to work again to wind the stator coils;
and B: preparing a stator core with a slot body, and inserting slot wedge paper into the slot body;
and C: extruding the stator coil into a slot body of the stator core;
step D: one end of a stator core containing a stator coil is placed in a die, then extrusion molding is carried out, and the stator coil is extruded by inserting a rod body into the stator core while one end is molded so as to enable the stator coil to completely enter a groove body;
step E: putting the other end of the stator core containing the stator coil into a die for extrusion and shaping;
step F: winding a stator iron core with a winding body to obtain a stator winding;
step G: the stator winding is arranged in the motor shell, and then the rotor part is inserted into the stator winding;
step H: installing a machine body on a motor shell, and then connecting an impeller with a metal shaft of a rotor part, wherein the impeller is positioned in the machine body;
step I: the air inlet pipeline and the air outlet pipeline are connected on the machine body, the silencing cotton and the support ring are respectively arranged on the air inlet pipeline and the air outlet pipeline, and the vortex type air pump is obtained after the assembly is finished
The stator winding and the rotor part are firstly installed, the rotor part can be moved to the optimal induction position of the stator winding in the process, then the rotor part is temporarily fixed and finally installed in the motor shell, and the whole air pump is stable in rotation and high in efficiency when in work; and because stator winding and rotor part install earlier, its installation effectiveness is high, and the installation rate is fast.
Preferably, in the step A, the number of turns of each coil of the stator coil is 20-35.
Preferably, the diameter of the copper wire is 0.3-0.8 mm.
Preferably, the winding device in the step a comprises a frame body, a wire leading device arranged on the frame body, a winding device for winding the copper wire into a coil, and a wire cutting device for cutting and clamping the copper wire, wherein the wire leading device, the winding device and the wire cutting device are all arranged on the frame body; the working steps are as follows:
a) copper wires penetrate through the lead device and are distributed along the frame body;
b) winding one end of the copper wire guided in the step a) on a winding device, and winding the copper wire into a plurality of coils when the winding device works;
c) after the coil is wound in the step b), cutting one end of the copper wire by the wire cutting device.
Preferably, the winding device includes a winding member, a first driving member for driving the winding member to rotate, and a winding mold capable of moving up and down, the winding member is provided with a winding rod rotating around the winding mold, the winding rod is provided with a rotatable positioning structure, and the working steps are as follows:
i) passing the positioning structure of the copper wire through the positioning structure;
ii) starting a driving motor to enable the driving motor to drive the winding piece to rotate, and winding the copper wire onto the winding die;
and when the number of turns of the copper wire is 20-35, the copper wire is interrupted.
The winding rod rotates around the winding die through the arrangement, the copper wire can be quickly wound on the die, and the winding die can move up and down, so that the coil can accurately fall into a workpiece when the stator coil is put down, the coil cannot be disordered in the process, and the coil regularity is guaranteed.
Preferably, the positioning structure comprises a joint movably connected with the winding rod, a through groove formed on the joint and a rotating roller arranged in the through groove, and the rotating roller is matched with the copper wire; the working steps are as follows:
1) copper wires penetrate through the through groove, one copper wire is in contact with the rotating roller, and the other copper wire is located
Below the rotating roller;
2) starting a driving motor, and enabling a winding rod to do circular motion around a winding die so as to pull the copper wire to be wound
The winding rod is rotated by the joint.
Through setting up swing joint's joint, it is when the winding rod rotates, it also can take place to rotate the angle between this pivoted in-process copper wire and the coiling mould all the time and be in a suitable contained angle within range under the influence of the power of copper wire to connect, consequently the copper wire can not and lead to and contact and wearing and tearing between the opening lateral wall, it both protects the copper wire and can not destroyed, simultaneously through leading to the inslot and having set up the live-rollers, the copper wire can contact with the live-rollers, consequently in the spiral, the copper wire can not contact with the inner wall that leads to the groove, it has avoided the copper wire and has led to the inslot wall and contacted between, wear and tear has been avoided, when reducing wear and tear, can also improve.
Preferably, the output shaft drives the wire winding member to intermittently rotate through a transmission structure; the transmission structure comprises a first transmission piece capable of moving up and down along the length direction of the output shaft, an elastic piece for driving the first transmission piece to move down, a second transmission piece connected with the winding piece and a driving cylinder for driving the driving motor to move up and down, the first transmission piece is in rotation-stopping fit with the output shaft, and the second transmission piece can be in rotation-stopping fit with the first transmission piece; the working steps are as follows:
firstly, driving a cylinder to drive a driving motor to move upwards, and disconnecting a first transmission piece and a second transmission piece so as to enable a wire coiling piece to rotate from idle rotation to stop;
and after the wire cutting device cuts off the copper wire, the driving cylinder drives the driving motor to move downwards to enable the first transmission piece and the second transmission piece to be connected in a rotation stopping mode again, and at the moment, the driving motor drives the winding piece to rotate to start winding the copper wire again to form the stator coil.
The transmission structure is adopted to enable the wire coiling piece to act intermittently, so that the motor can stop rotating without stopping rotating after the copper wire is coiled every time, repeated opening and closing of the motor for many times are avoided in the process, repeated work of the rotor part section in the motor is avoided, electric energy consumed by restarting the motor every time is saved, the situation that the motor is burnt due to continuous opening and closing of the motor is also avoided, and the service life of the electric motor is prolonged; through setting up first driving medium and second driving medium, its in-process that drives actuating cylinder and take driving motor to move downwards, the second rotates and forms between the piece and the first driving medium and splines and connect, and then the kinetic energy on the output shaft can be quick drive spiral piece and rotate, and the acceleration of this process spiral piece is fast, and it has practiced thrift the time of restarting of spiral piece, has improved the required time of spiral piece coiling.
Preferably, the second transmission member is provided with an arc-shaped concave rail which is obliquely arranged from top to bottom, and the first transmission member is provided with a convex part which can move along the arc-shaped concave rail and is in rotation-stopping fit with the end part of the rail; the lower end part of the convex part is provided with a ball; the driving cylinder drives the driving motor to move downwards, so that the convex part is inserted into the arc-shaped concave rail, and the ball is in contact with the bottom of the arc-shaped concave rail; and the convex part can move to the convex part along the arc-shaped concave rail to be abutted against the inner wall of one end of the arc-shaped concave rail under the driving of the driving motor, and then the convex part drives the second transmission part to rotate so as to enable the wire winding part to rotate differently.
Through the arc-shaped concave rail, in the process that the driving cylinder drives the driving motor to move downwards, the balls on the convex part enter the arc-shaped concave rail firstly, then move downwards continuously along the arc-shaped concave rail, and the movement is carried out until the side wall of the convex part is contacted with the side wall of the end part of the arc-shaped concave rail, so that the first transmission part and the second transmission part can realize instant synchronous rotation, the rotation stopping matching probability between the convex part and the inner wall of the arc-shaped concave rail is improved, and compared with the traditional insertion mode, the mode greatly improves the matching probability between the first transmission part and the second transmission part; and the arrangement of the balls avoids the friction between the convex part and the inner wall of the arc-shaped concave rail.
Preferably, the output shaft is provided with a rotation stopping convex part, the winding piece is provided with a rotation stopping concave part matched with the rotation stopping convex part, and after the first transmission piece and the second transmission piece synchronously rotate, the driving cylinder continuously drives the driving motor to continuously move downwards, and at the moment, the rotation stopping convex part is inserted into the rotation stopping concave part to realize secondary rotation stopping between the output shaft and the winding piece; the rotation stopping convex part and the rotation stopping concave part can realize stable connection between the output shaft and the winding piece, the first transmission piece and the second transmission piece can move downwards under the driving of the driving motor after being connected, and secondary rotation stopping is realized, so that the convex part and the arc-shaped concave rail can be prevented from being separated, the stability between the output shaft and the winding piece can be improved, and the output shaft and the winding piece can be prevented from falling off.
Preferably, the frame body is provided with a braking structure for braking the wire winding member when the transmission structure is disconnected to drive the wire winding member to rotate, and the braking structure is matched with the driving cylinder; the braking structure comprises a fixed ring sleeved on the upper part of the winding piece, a braking ring matched with the winding piece and a connecting ring used for connecting the braking ring and the fixed ring, and the fixed ring is matched with the driving cylinder; the wire winding piece is characterized in that a plurality of helical teeth are arranged on the fixing ring, a plurality of elastic fixing teeth which can slide along the end faces of the helical teeth are arranged on the connecting ring, and when the wire winding piece rotates to brake; the working steps are as follows: the method comprises the steps that a fixing ring is sleeved on the upper portion of a winding piece, then a connecting ring is assembled on the fixing ring, then a braking ring is installed on the connecting ring, when a driving cylinder drives a motor to work upwards, the fixing ring inclines to enable two portions of the braking ring to be in contact with the winding piece, and friction force on the braking ring drives the fixing ring to form a movement trend so that elastic fixing teeth deform to pass through inclined teeth.
Through the fixed ring, the brake ring and the connecting ring, when the driving cylinder acts upwards, the driving cylinder drives one end of the fixed ring to lift upwards, so that the fixed ring can incline, the incline enables the brake ring to have two points to be contacted, and the brake ring can limit the wire coiling piece to rotate again; and because the fixed ring is provided with the helical teeth, and the connecting ring is provided with the elastic fixed teeth, when the winding member is braked and stopped, the connecting ring can drive the brake ring to synchronously rotate, and the contact point between the brake ring and the winding member can change along with the brake and stop of the winding member each time, so that the local severe abrasion of the brake ring caused by the continuous contact between a single point and the winding member is avoided, the whole area of the whole brake ring is completely utilized, the utilization rate of the brake ring is improved, the condition that the brake ring is broken due to the local excessive abrasion in use is avoided, and the frequent more sliding brake ring is avoided.
In summary, the stator winding and the rotor part are firstly installed, the rotor part can be moved to the optimal induction position of the stator winding in the process, then the rotor part is temporarily fixed and finally installed in the motor shell, and the whole air pump is stable in rotation and high in efficiency when in work.
Drawings
Fig. 1 is a first structural schematic diagram of the present invention.
Fig. 2 is an enlarged view of a in fig. 1.
Fig. 3 is an enlarged view of B in fig. 1.
Fig. 4 is a second structural schematic diagram of the present invention.
Fig. 5 is an enlarged view of C in fig. 4.
Fig. 6 is an enlarged view of D in fig. 4.
Fig. 7 is a cross-sectional view of a brake structure of the present invention.
Fig. 8 is an exploded view of the first brake structure of the present invention.
Fig. 9 is an exploded view of the second brake structure of the present invention.
Fig. 10 is a partial exploded view of the present invention.
Fig. 11 is a partial exploded view of the second embodiment of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
A processing method of a vortex air pump comprises the following steps:
step A: winding a copper wire into stator coils with proper sizes by adopting winding equipment, wherein the stator coil parts are crossed;
and B: preparing a stator core with a slot body, and inserting slot wedge paper into the slot body;
and C: extruding the stator coil into a slot body of the stator core;
step D: one end of a stator core containing a stator coil is placed in a die, then extrusion molding is carried out, and the stator coil is extruded by inserting a rod body into the stator core while one end is molded so as to enable the stator coil to completely enter a groove body;
step E: putting the other end of the stator core containing the stator coil into a die for extrusion and shaping;
step F: winding a stator iron core with a winding body to obtain a stator winding;
step G: the stator winding is arranged in the motor shell, and then the rotor part is inserted into the stator winding;
step H: installing a machine body on a motor shell, and then connecting an impeller with a metal shaft of a rotor part, wherein the impeller is positioned in the machine body;
step I: the air inlet pipeline and the air outlet pipeline are connected to the machine body, the silencing cotton and the support ring are respectively arranged on the air inlet pipeline and the air outlet pipeline, and the vortex type air pump is obtained after assembly is completed.
Wherein the diameter of the copper wire in the step A is 0.3-0.8 mm; and the number of turns of the copper wire in each coil of the stator coil is 20-35.
As shown in fig. 1-11, the winding apparatus in step a includes a frame 1, a wire guiding device, a winding device, and a wire cutting device, wherein the wire guiding device draws a copper wire to the winding device, the winding device rotates to wind the copper wire into a coil, and the wire cutting device cuts off one end of the copper wire after the copper wire is wound to a specified number of turns; the frame body 1 is a metal frame, the frame body 1 can be directly erected on the ground, the lead device is arranged on the frame body 1, the lead device comprises a branching component arranged on the side wall of the frame body 1 and a plurality of lead pieces 12 arranged on the side wall of the frame body, copper wires firstly pass through the branching component to form a certain distance, and then is guided by a wire guiding member 12, specifically, the wire distributing member comprises a wire-separable bracket 110 and an ash removing member 113, the bracket 110 is a metal frame, the bracket 110 is fixed to a side wall of the frame body 1 by means of screws, while a first thread take-up roller 115 and a second thread take-up roller 116 are provided on the bracket 110, the first dividing roller 115 and the second dividing roller 116 are both rollers made of wear-resistant plastics, one copper wire is wound on the first dividing roller 115 for one circle, and the other copper wire is wound on the second dividing roller 116 for one circle; by adopting the mode, the copper wires can be prevented from being mutually pressed to influence the copper wires in the coiling process
The dust-removing member 113 is also a metal member provided on the bracket 110, the dust-removing member 113 is provided on the bracket 110, the dust removing member 113 is provided with a first groove 117 and a second groove 118, the first groove 117 is a groove with an opening on the side wall, the second groove 118 is positioned beside the first groove 117, a first magic tape is arranged in the first groove part 117, a first ash removing cotton 119 is directly adhered in the first groove part 117 through the magic tape, a second magic tape is arranged in the second groove part 118, a second dust removing cotton 120 is directly adhered to the second groove part 118 through a magic tape, the first dust removing cotton and the second dust removing cotton are both sponges, the two copper wires are separately placed into the first groove part and the second groove part, and the copper wire is in contact with the first dust removing cotton and the second dust removing cotton, so that dust on the copper wire can be removed by the copper wire when the copper wire is pulled.
Further, the wire guiding member 12 is a metal member disposed on the frame body 1, the wire guiding member 12 is provided with a first wire guiding hole 121 and a second wire guiding hole 122 adjacent to the first wire guiding hole 121, and a copper wire passes through the first and second wire guiding holes after passing through the wire dividing member and then is pulled into the wire winding device; meanwhile, the wire guide 12 is provided with a notch portion communicated with the first and second wire guide holes, and two copper wires are respectively embedded into the first and second wire guide holes from the notch portion.
Specifically, the winding device includes a winding member 22, a driving motor 21 having an output shaft 211, and a winding mold 23 capable of moving up and down, wherein the winding member 22 is a metal member similar to an umbrella shape, and an upper end portion of the winding member 22 is a columnar shape; the winding rod 221 which rotates around the winding die 23 is arranged on the winding piece 22, the winding rod 221 is a metal rod, a rotatable positioning structure is arranged at the lower end of the winding rod 221, and a copper wire passes through the positioning structure; the positioning structure comprises a joint 222, a through groove 223 and a rotating roller 224, wherein the joint 222 is a metal head, the joint 222 is provided with the through groove 223 for copper wires to pass through, and the upper part of the joint 222 is movably connected with the lower end part of the winding rod 221, so that the joint 222 can rotate relative to the winding member 22; the rotating roller 224 is a metal roller or a wear-resistant plastic roller, the diameter of the rotating roller 224 gradually increases from the middle to the two ends, one of the two copper wires is pulled out from the upper part of the rotating roller 224, and the other copper wire is pulled out from the lower part of the rotating roller 224. The winding mold 23 is two metal blocks with a distance, the winding mold 23 is positioned below the winding member 22, and the winding mold 23 can move up and down under the drive of the air cylinder, which is the prior art, and therefore detailed description is omitted; the copper wire passes through the positioning structure, when the driving motor moves downwards, the output shaft drives the winding piece to rotate so as to wind the copper wire onto the winding die, when the winding piece rotates, the positioning structure rotates under the tension of the copper wire so as to keep an included angle between the copper wire and the winding die constant in the winding process, the copper wire passes through the through groove, one copper wire is located above the rotating roller, the other copper wire is located below the rotating roller, and when the copper wire is wound, the rotating roller rotates on the joint.
Further, the driving motor 21 is a servo motor, an output shaft 211 of the driving motor 21 is a metal shaft, and the output shaft 211 drives the wire winding member 22 to intermittently rotate through a transmission structure; specifically, the transmission structure includes a first transmission member 31, a second transmission member 32, an elastic member 311 and a driving cylinder 33, wherein the driving cylinder 33 is an existing cylinder in the current market, and the driving cylinder 33 can push the entire driving motor 21 to move upward for a certain distance; the second transmission member 32 is a circular disk fixed to the upper end of the wire winding member 22, and the circular disk is a metal disk; the second transmission member 32 is provided with an arc-shaped concave rail 321, the arc-shaped concave rail 321 is a circular concave rail, the depth of the arc-shaped concave rail 321 is gradually deepened, and the end part of the arc-shaped concave rail 321 is a vertical wall; the first transmission member 31 is also a circular disc, a square rotation stopping sleeve opening is arranged on the first transmission member 31, a section with a plane side wall is arranged on the output shaft 211, and the first transmission member 31 is sleeved on the output shaft 211, so that rotation stopping connection between the output shaft 211 and the first transmission member 31 is realized, and meanwhile, the first transmission member 31 can move up and down along the output shaft 211.
Further, a convex portion 34 is provided on the first transmission member 31, the convex portion 34 is a metal convex portion integrally molded with the first transmission member 31, and a ball 341 is provided on the convex portion 34; when the driving cylinder 33 drives the driving motor 21 to move downward, the protrusion 34 is inserted into the arc-shaped concave rail 321, and the ball 341 contacts the arc-shaped concave rail 321; then, the arc-shaped concave rail 321 is continuously operated, and finally, the side wall of the convex part 34 is abutted against the inner wall of one end of the arc-shaped concave rail 321, so that the first transmission piece 31 and the second transmission piece 32 are in rotation stopping connection; in order to make the first transmission member 31 contact with the second transmission member 32 first, the lower end of the elastic member 311 is connected to the first transmission member 31, the upper end of the elastic member 311 is fixedly connected to the upper portion of the output shaft 211, the elastic member 311 can push the first transmission member 31 to be always at the lowest end position, and in the process that the driving cylinder 33 drives the driving motor 21 to move downwards, the first transmission member 31 is in contact with the second transmission member 32, so that one-time rotation stopping matching is realized, and the rotating speed of the wire winding member 22 is kept consistent with the rotating speed of the output shaft 211; in order to ensure the stability of the transmission between the output shaft 211 and the winding member 22, an inner hexagonal rotation-stopping concave part 225 is provided in the middle of the winding member 22, and an outer hexagonal rotation-stopping convex part 212 is provided at the lower end of the output shaft 211, so that when the driving motor 21 continues to move downwards, the rotation-stopping convex part 212 is inserted into the rotation-stopping concave part 225, and thus the secondary rotation-stopping connection is realized; the driving cylinder drives the driving motor to move upwards, the first transmission piece and the second transmission piece are disconnected, the wire coiling piece rotates from idle rotation to stop, and then the wire cutting device cuts off the copper wire; the driving cylinder drives the driving motor to move downwards, the first transmission piece and the second transmission piece which are positioned on the output shaft are connected in a rotation stopping mode again, and then the driving motor drives the wire coiling piece to rotate so as to start to coil the copper wire into a stator coil again; when the driving motor moves downwards, the ball moves along the bottom of the arc-shaped concave rail, when the ball moves to the end part of the arc-shaped concave rail of the convex part, the side wall of the convex part is abutted against the inner wall of the end part of the arc-shaped concave rail, and then the first transmission piece and the second transmission piece stop rotating mutually, so that the winding piece rotates to wind the stator coil; after the first transmission piece and the second transmission piece rotate synchronously, the driving cylinder continuously drives the driving motor to continue to move downwards, and the rotation stopping convex part is inserted into the rotation stopping concave part to realize secondary rotation stopping between the output shaft and the winding piece.
After the first transmission piece 31 and the second transmission piece 3 are disconnected, in order to enable the wire winding piece 22 to stop rotating rapidly, a braking structure for braking the wire winding piece 22 is further arranged on the frame body 1; the brake structure comprises a fixed ring 51, a brake ring 52 and a connecting ring 53, wherein the fixed ring 51 is a metal sleeve, the fixed ring 51 is sleeved on the upper part of the wire coiling element 2, and two symmetrical parts on the fixed ring 51 are selected as two ends of the fixed ring 51; the two ends of the fixing ring 51 are respectively connected with the frame body 1 through the telescopic rods 55, the telescopic rods 55 are sleeved with the supporting springs 56, the fixing ring 51 is suspended through the telescopic rods 55 and the supporting springs 56, one end of the fixing ring 51 is movably connected with the transmission shaft 50 and is movably connected with the upper end part of the piston rod of the driving cylinder 33, therefore, when the driving cylinder 33 drives the driving motor 21 to move upwards, one end of the fixing ring 51 is pulled upwards, the fixing ring 51 is inclined, and the braking ring 52 is in contact with the upper part of the wire coiling piece 22 in two parts, so that the wire coiling piece is braked.
Further, the brake ring 52 is a circular ring made of rubber mixture, the brake ring 52 is connected with the fixed ring 51 through the connecting ring 53, the fixed ring 51 is provided with a plurality of inclined teeth 511, the connecting ring 53 is provided with a plurality of elastic fixing teeth 531, the elastic fixing teeth 531 are formed by V-shaped elastic pieces with one ends adhered to the connecting ring 53, the elastic fixing teeth 531 are positioned between the inclined teeth 511, the connecting ring 53 is provided with an extending part 532, the extending part 532 is provided with a plurality of anti-skid convex parts 533, and the anti-skid convex parts 533 are square convex parts; the brake ring 52 is provided with a sleeve joint part 528 which can be sleeved on the extension part 532, the inner wall of the sleeve joint part 528 is provided with a plurality of anti-skid concave parts 529, and after the sleeve joint part 528 is sleeved on the extension part 532, the anti-skid convex parts are inserted into the anti-skid concave parts; therefore, when the brake ring brakes the upper part of the cable winding piece, the brake ring and the connecting ring have a smaller rotation trend under the left and right of the friction force, the elastic fixing teeth are elastically deformed in the brake process by the trend and pass over one helical tooth, and the elastic effect of the elastic fixing teeth can be set according to the requirement, so that the elastic fixing teeth can pass over two or more helical teeth when the brake ring brakes once; after the first transmission piece and the second transmission piece are removed from transmission, the brake structure is in contact with the upper part of the wire winding piece and forms friction force with the wire winding piece, so that the wire winding piece is braked to rotate; the braking ring is in contact with the winding piece so as to form friction force, the braking ring can rotate under the drive of the friction force and drive the fixing ring to act, and at the moment, the elastic fixing teeth are elastically deformed to slide through at least one helical tooth.
Specifically, the tangent line device is used for cutting off the copper wire and carry the one end of copper wire, and what the effect was realized through cylinder promotion cutter action about, its specific workflow and mode are prior art, consequently no longer concrete repeated here.
Specifically, the working steps of each component in the winding device are as follows:
S1：
a) copper wires penetrate through the lead device and are distributed along the frame body;
b) winding one end of the copper wire guided in the step a) on a winding device, and winding the copper wire into a plurality of coils when the winding device works;
c) after the coil is wound in the step b), cutting one end of the copper wire by the wire cutting device.
S2：
i) Passing the positioning structure of the copper wire through the positioning structure;
ii) starting a driving motor to enable the driving motor to drive the winding piece to rotate, and winding the copper wire onto the winding die;
iii) when the number of turns of the copper wire is 20-35, the copper wire is interrupted
S3：
1) Copper wires penetrate through the through grooves, one copper wire is in contact with the rotating roller, and the other copper wire is located below the rotating roller;
2) starting a driving motor, enabling a winding rod to do circular motion around a winding die to pull the copper wire to be wound into a coil, and enabling the joint to rotate along with the circular motion of the winding rod
S4:
Firstly, driving a cylinder to drive a driving motor to move upwards, and disconnecting a first transmission piece and a second transmission piece so as to enable a wire coiling piece to rotate from idle rotation to stop;
secondly, after the wire cutting device cuts off the copper wire, the driving cylinder drives the driving motor to move downwards to enable the first transmission piece and the second transmission piece to be connected in a rotation stopping mode again, and at the moment, the driving motor drives the winding piece to rotate to start winding the copper wire again to form a stator coil
S5:
The driving cylinder drives the driving motor to move downwards, so that the convex part is inserted into the arc-shaped concave rail, and the ball is in contact with the bottom of the arc-shaped concave rail; the convex part can move along the arc-shaped concave rail to the position where the convex part is abutted against the inner wall of one end of the arc-shaped concave rail under the driving of the driving motor, and then the convex part drives the second transmission part to rotate so as to enable the wire winding part to rotate differently; the driving cylinder drives the driving motor to continue to move downwards, and the rotation stopping convex part is inserted into the rotation stopping concave part at the moment; the method comprises the steps that a fixing ring is sleeved on the upper portion of a winding piece, then a connecting ring is assembled on the fixing ring, then a braking ring is installed on the connecting ring, when a driving cylinder drives a motor to work upwards, the fixing ring inclines to enable two portions of the braking ring to be in contact with the winding piece, and friction force on the braking ring drives the fixing ring to form a movement trend so that elastic fixing teeth deform to pass through inclined teeth.
It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Claims (9)
1. A processing method of a vortex air pump is characterized in that: the method comprises the following steps: step A: winding a copper wire into a plurality of coils of stator coils by adopting winding equipment, wherein a driving motor on the winding equipment continuously works in the winding process, the driving motor upwards acts to disconnect the winding of the driving winding equipment, and the driving motor downwards acts to restart the winding equipment again to work again to wind the stator coils; and B: preparing a stator core with a slot body, and inserting slot wedge paper into the slot body; and C: extruding the stator coil into a slot body of the stator core; step D: one end of a stator core containing a stator coil is placed in a die, then extrusion molding is carried out, and the stator coil is extruded by inserting a rod body into the stator core while one end is molded so as to enable the stator coil to completely enter a groove body; step E: putting the other end of the stator core containing the stator coil into a die for extrusion and shaping; step F: winding a stator iron core with a winding body to obtain a stator winding; step G: inserting the rotor part into the stator winding, and then installing the stator winding into the motor shell; step H: installing a machine body on a motor shell, and then connecting an impeller with a metal shaft of a rotor part, wherein the impeller is positioned in the machine body; step I: the vortex type air pump is characterized in that an air inlet pipeline and an air outlet pipeline are connected to the machine body, silencing cotton and support rings are respectively arranged on the air inlet pipeline and the air outlet pipeline, and the vortex type air pump is obtained after assembly is completed; the winding equipment in the step A comprises a frame body (1), a wire leading device arranged on the frame body (1), a winding device used for winding copper wires into coils and a wire cutting device used for cutting and clamping the copper wires, wherein the wire leading device, the winding device and the wire cutting device are all arranged on the frame body; the working steps are as follows: a) Copper wires penetrate through the lead device and are distributed along the frame body; b) winding one end of the copper wire guided in the step a) on a winding device, and winding the copper wire into a plurality of coils when the winding device works; c) after the coil is wound in the step b), cutting one end of the copper wire by the wire cutting device.
2. A method for manufacturing a vortex type air pump according to claim 1, wherein: in the step A, the number of turns of each coil of the stator coil is 20-35.
3. The method for manufacturing a scroll air pump according to claim 1, wherein: the diameter of the copper wire is 0.3-0.8 mm.
4. A method for manufacturing a vortex type air pump according to claim 2, wherein: the winding device comprises a driving motor (21) with an output shaft (211), a winding piece (22) which can rotate under the driving of the driving motor (21) and a winding die (23) which can move up and down, wherein a winding rod (221) which rotates around the winding die (23) is arranged on the winding piece (22), a rotatable positioning structure is arranged on the winding rod (221), and the winding device comprises the following working steps: i) Passing the positioning structure of the copper wire through the positioning structure; ii) starting a driving motor to enable the driving motor to drive the winding piece to rotate, and winding the copper wire onto the winding die; iii) interrupting the copper wire when the copper wire is wound for 20-35 turns.
5. The method for manufacturing a scroll air pump according to claim 4, wherein: the positioning structure comprises a joint (222) movably connected with the winding rod (221), a through groove (223) formed on the joint (222) and a rotating roller (224) arranged in the through groove (223), and the rotating roller (224) is matched with a copper wire; the working steps are as follows: 1) Copper wires penetrate through the through grooves, one copper wire is in contact with the rotating roller, and the other copper wire is located below the rotating roller; 2) and starting the driving motor, wherein the winding rod makes a circular motion around the winding die to pull the copper wire to be wound into a coil, and the joint rotates along with the circular motion of the winding rod.
6. The method for manufacturing a scroll air pump according to claim 5, wherein: the output shaft (211) drives the wire winding member (22) to intermittently rotate through a transmission structure; the transmission structure comprises a first transmission piece (31) capable of moving up and down along the length direction of the output shaft (211), an elastic piece (311) used for driving the first transmission piece (31) to move down, a second transmission piece (32) connected with the wire coiling piece (22) and a driving cylinder (33) used for driving the driving motor (21) to move up and down, the first transmission piece (31) is in rotation stopping fit with the output shaft (211), and the second transmission piece (32) can be in rotation stopping fit with the first transmission piece (31); the working steps are as follows: firstly, driving a cylinder to drive a driving motor to move upwards, and disconnecting a first transmission piece and a second transmission piece so as to enable a wire coiling piece to rotate from idle rotation to stop; and after the wire cutting device cuts off the copper wire, the driving cylinder drives the driving motor to move downwards to enable the first transmission piece and the second transmission piece to be connected in a rotation stopping mode again, and at the moment, the driving motor drives the winding piece to rotate to start winding the copper wire again to form the stator coil.
7. The method for manufacturing a scroll air pump according to claim 6, wherein: the second transmission piece (32) is provided with an arc-shaped concave rail (321) which is obliquely arranged from top to bottom, and the first transmission piece (31) is provided with a convex part (34) which can move along the arc-shaped concave rail (321) and is in rotation-stopping fit with the end part of the arc-shaped concave rail (321); the lower end part of the convex part (34) is provided with a ball (341); the working steps are as follows: the driving cylinder drives the driving motor to move downwards, so that the convex part is inserted into the arc-shaped concave rail, and the ball is in contact with the bottom of the arc-shaped concave rail; and the convex part can move to the convex part along the arc-shaped concave rail to be abutted against the inner wall of one end of the arc-shaped concave rail under the driving of the driving motor, and then the convex part drives the second transmission part to rotate so as to enable the wire winding part to rotate differently.
8. The method for manufacturing a scroll air pump according to claim 6, wherein: a rotation stopping convex part (212) is arranged on the output shaft (211), and a rotation stopping concave part (225) matched with the rotation stopping convex part (212) is arranged on the wire winding piece (22); the working steps are as follows: the driving cylinder drives the driving motor to continue to move downwards, and the rotation stopping convex part is inserted into the rotation stopping concave part at the moment.
9. The method for manufacturing a scroll air pump according to claim 6, wherein: the frame body (1) is provided with a braking structure for braking the wire coiling member (22) when the transmission structure is disconnected to drive the wire coiling member (22) to rotate, and the braking structure is matched with the driving cylinder (33); the brake structure comprises a fixed ring (51) sleeved on the upper part of the cable winding piece (22), a brake ring (52) matched with the cable winding piece (22) and a connecting ring (53) used for connecting the brake ring (52) and the fixed ring (51), and the fixed ring (51) is matched with the driving cylinder (33); the fixed ring (51) is provided with a plurality of helical teeth (511), the connecting ring (53) is provided with a plurality of elastic fixed teeth (531) which can slide along the end surfaces of the helical teeth (511), and when the wire winding piece (22) rotates to brake; the working steps are as follows: the method comprises the steps that a fixing ring is sleeved on the upper portion of a winding piece, then a connecting ring is assembled on the fixing ring, then a braking ring is installed on the connecting ring, when a driving cylinder drives a motor to work upwards, the fixing ring inclines to enable two portions of the braking ring to be in contact with the winding piece, and friction force on the braking ring drives the fixing ring to form a movement trend so that elastic fixing teeth deform to pass through inclined teeth.
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| CN201910527530.4A CN110247528B (en) | 2019-06-18 | 2019-06-18 | Method for processing vortex air pump |
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| CN201910527530.4A CN110247528B (en) | 2019-06-18 | 2019-06-18 | Method for processing vortex air pump |
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| CN113510114B (en) * | 2021-07-28 | 2022-11-08 | 浙江格凌实业有限公司 | High leakproofness vortex formula air pump's system of processing |
| CN114977696B (en) * | 2022-06-22 | 2023-10-17 | 苏州上舜精密工业科技有限公司 | Insulation paper embedding structure, assembly machine with insulation paper embedding structure and assembly method |
| CN116526782B (en) * | 2023-05-17 | 2024-03-08 | 跃科智能制造(无锡)有限公司 | Automatic wire-plugging process for flat wire stator |
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| JPH1052009A (en) * | 1996-08-02 | 1998-02-20 | Sanko Kiki Kk | Lead-wire winding apparatus around stator core |
| CN103095066A (en) * | 2011-11-17 | 2013-05-08 | 广安市超颖电子科技有限公司 | Thread end blowing-straightening device of micro motor coils |
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