CN110247273A - A kind of processing method that aluminium or copper based on Friction Stir Welding technology are flexible coupling and device - Google Patents
A kind of processing method that aluminium or copper based on Friction Stir Welding technology are flexible coupling and device Download PDFInfo
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- CN110247273A CN110247273A CN201910564508.7A CN201910564508A CN110247273A CN 110247273 A CN110247273 A CN 110247273A CN 201910564508 A CN201910564508 A CN 201910564508A CN 110247273 A CN110247273 A CN 110247273A
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- bending
- agitating friction
- aluminium foil
- flexible coupling
- copper
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
Abstract
A kind of processing method that aluminium or copper based on Friction Stir Welding technology are flexible coupling and device, it is characterized in that the method is the following steps are included: first, laminated aluminium foil is sent to translator unit (1) by conveyer belt, the laminated aluminium foil adjusted is sent by conveyer belt to agitating friction coupling part (2)；Secondly, being stirred frictional connection to laminated aluminium foil both sides by the agitating friction machine on agitating friction coupling part (2)；Third is sent the laminated aluminium foil that agitating friction connects to dogleg section (3) by conveyer belt；4th, the good laminated aluminium foil of bending is sent by conveyer belt to punch-cuts part (4), the punch-cuts machine on punch-cuts part (4) needs puncture site to be punched and cut laminated aluminium foil, obtains aluminium and be flexible coupling；It is detected and is packed finally, the aluminium after punching and cutting will be completed and be flexible coupling to send to bagging area.Present invention connection is reliable, and performance is stablized, high production efficiency.
Description
Technical field
The invention belongs to field of machining, especially a kind of preparation method of aluminum connecting band is specifically a kind of
The processing method and device that aluminium or copper are flexible coupling.
Background technique
Aluminium or copper, which are flexible coupling, is widely used in the industries such as metallurgy, chemical industry, electric power, new-energy automobile.Existing common aluminium or copper
The processing method that is flexible coupling is that aluminium foil lamination portion forces together, and makes its point by the high current high-temperature heating of molecule diffusion welding machine
It splits and melts pressure welding molding, then face of weld is handled, the rejection rate of the method is higher, and automatization level is lower, production
At high cost, production efficiency is more low.
In order to solve the problems, such as that existing common laminated aluminium foil connection method is at high cost and intensity is not high, patent of invention
A kind of " connection method of diffusion welding (DW) laminated aluminium foil " (number of patent application: 201710222208.1) by being carried out before connection to plate
Pretreated method improves the intensity of laminated aluminium foil, reduces the cost of subsequent processing, but early period, pretreatment still needed
For a long time, production efficiency is not still high.
In order to reduce production cost, simplify processing flow, improves aluminium and be flexible coupling processing quality, a kind of patent of invention " new energy
Source automobile batteries mould group is flexible coupling preparation method with copper " (number of patent application: 201810105411 .5) make the copper foil of superposition two
It is connected and is formed by diffusion welding (DW) between piece pure nickel piece, bending is carried out by artificial or mold again later, then be heat-treated.The method
Processing quality is improved to a certain extent, but needs additional addition nickel sheet, still uses molecule diffusion welding (DW), automatization level
Not high, production efficiency is low.
Heating speed is slow when in order to solve connection, the unstable problem of temperature, and " aluminium is flexible coupling welding machine and welding patent of invention
Technique " (number of patent application: 201710822797.7) uses (upper and lower) the placement connector of graphite platform, can be evenly heated, accurately
Temperature control improves the processing quality that aluminium is flexible coupling, but is substantially still molecule diffusion welding (DW), and production efficiency is not improved.
In summary it analyzes, the processing that is flexible coupling of existing aluminium still has that plate surface requirement is high, yield rate is low, automation
The disadvantages of horizontal not high, is further improved.
Summary of the invention
The purpose of the present invention is be flexible coupling to process existing plate surface requirement height, yield rate for existing aluminium or copper
The not high problem of low, automatization level invents the processing method that a kind of aluminium based on Friction Stir Welding technology or copper are flexible coupling,
A kind of corresponding processing unit (plant) is designed simultaneously.
Technical solution of the present invention first is that:
A kind of processing method that aluminium or copper based on Friction Stir Welding technology are flexible coupling, it is characterized in that being first flexible coupling to aluminium or copper
Both ends are stirred friction welding connection, so that each layer aluminium or copper foil is realized physical connection in commissure, then again in agitating friction
Both ends that aluminium or copper after connection are flexible coupling carry out drilling operation, it is necessary to when should also carry out subsequent packaging operation.Agitating friction
When connection can single operation, i.e., first multilayer aluminum or copper foil are stacked and are processed into final finished shape, then both ends are stirred and are rubbed
Connection and punching are wiped, multiple whole aluminium or copper foil can also first be carried out to the agitating friction connection of two sides, then carries out shaping and root
It is punched according to the position in hole, it finally can an agitating friction company by the width dimensions cutting that aluminium or copper are flexible coupling using cutting technique
It connects to obtain multiple aluminium or copper is flexible coupling.
Specifically includes the following steps:
Firstly, multilayer aluminum or copper foil are sent to translator unit 1 by conveyer belt, guide plate and centering adjustment on translator unit 1
Multilayer aluminum or copper foil are adjusted to center position by steamboat, and the multilayer aluminum or copper foil adjusted are sent to agitating friction by conveyer belt and connected
Part 2；
Connect secondly, being stirred friction to multilayer aluminum or copper foil both sides by the agitating friction machine on agitating friction coupling part 2
It connects；
Third is sent multilayer aluminum that agitating friction connects or copper foil to dogleg section 3 by conveyer belt, the folding in dogleg section 3
Curved module bending upper die, bending lower die are bent into the multilayer aluminum or copper foil that agitating friction connects the shape of requirement；
4th, the good multilayer aluminum of bending or copper foil are sent by conveyer belt to punch-cuts part 4, beating on punch-cuts part 4
Hole cutting machine needs puncture site to be punched and cut multilayer aluminum or copper foil, obtains aluminium or copper is flexible coupling；
It is detected and is packed finally, aluminium or copper after punching and cutting will be completed and be flexible coupling to send to bagging area.
Technical solution of the present invention second is that:
A kind of processing unit (plant) that aluminium or copper based on agitating friction technology are flexible coupling, feature it include:
One translator unit 1, the translator unit 1 include that plate places area, guide plate, linear guide, centering adjustment steamboat, transmission
Workbench and conveyer belt, it is same that plate, which places the center line in area and guide plate and the symmetrical center line of two linear guides,
Guide plate is symmetrical on plate placement area both sides, and guide plate and the centering being installed on the workbench adjustment steamboat contact plate,
Guide plate and centering adjustment steamboat provide opposition to plate, so that the distance between plate and centering adjustment steamboat are adjusted
It is whole；For different rapidoprints, translator unit 1 is arranged one or more workbench length and is adjusted；
One agitating friction coupling part 2；The agitating friction coupling part 2 include linear guide, limited block, guide rail slide block, column,
Top beam, sliding rail, crossbeam, hydraulic compression machine, compactor, agitating friction connect machine, agitating friction connector, workbench, conveyer belt；
Stirring-head is first moved on one side, and along linear guide direction, the connection of the side Bian Yidong agitating friction, one side agitating friction is connected,
It moves again to another side and is stirred frictional connection；
One dogleg section 3；The dogleg section 3 include linear guide, limited block, guide rail slide block, column, top beam, sliding rail, crossbeam,
Hydraulic clamp machine, bending work table, conveyer belt, bend bar, the elevator being made of bending upper die and bending lower die, bending
When, bending upper die is moved downward from the upper end of the column, and bending lower die moves upwards under workbench, end in contact multilayer under bending upper die
Aluminium or copper foil stop motion after bending lower die contacts multilayer aluminum or copper foil, continue up and squeeze multilayer aluminum or copper foil, work as folding
Stop motion when stooping the thickness that the distance between mould and bending upper die are multilayer aluminum or copper foil, multilayer aluminum or copper foil are bent into
Shape；
One punching cut portion 4；The punch-cuts part 4 includes linear guide, limited block, guide rail slide block, column, top beam, cunning
Rail, crossbeam, hydraulic clamp machine, punching workbench, conveyer belt, laser boring cutting machine；When punching, laser boring cutting machine according to
It is required that get the hole of needs every 3-200mm, until the hole on one side has been beaten, move again to another side according to same way every
3-200mm gets the hole of needs, then carries out cutting operation, and laser boring cutting machine advances 5- every time along linear guide direction
200mm, along cutting the aluminium of 20-200mm on top beam direction or copper is flexible coupling length.
The guiding board width is 2-10mm, is highly 1-40mm, materials'use rubber, carbon fiber；Described adds
Work plate a length of 10-2000mm, width 5-500mm；The centering adjustment steamboat is the horizontal wheels that diameter is 3-50mm, material
Use rubber, carbon fiber；The linear guide width is 20-200mm, is highly 50-250mm；The workbench width
For 200-3000mm, width is adjusted according to processing plate.
Multiple agitating friction connection machines are installed on the crossbeam, while carrying out more side agitating friction connections；Or stirring
Frictional connection path is first to be connected back and forth to one side, reconnects another side, all connection types of use, as long as finally
Realization the result is that being attached to multilayer aluminum or copper foil both sides.
Pressing plate a length of 50-400mm, the width 30-300mm of the hydraulic clamp machine, are highly 5-50mm.Bending work
Platform width is 200-2000mm, and the width of bend bar is reserved among bending work table, wherein the dogleg section of bend bar and
The dogleg section size that aluminium or copper are flexible coupling is corresponding；The radius bend of the bend bar is in 50-500mm, bending angle
For 30-180 degree.
The bending upper die concave surface downward, when non-bending at the upper end of column, bending under the speed of 0.1-10m/s
Drop, the bending lower die convex surface is upward, when non-bending at the lower section of workbench, bending under the action of elevator with
The speed of 0.1-10m/s rises.
The dogleg section 3 installs multipair bend bar, can disposably obtain multiple dogleg sections.
Multiple laser boring cutting machines are installed on the crossbeam of the punch-cuts part 4, while carrying out the punching of more sides
And cutting operation；The operation order of punching and cutting can overturn, and can also cut while punching.
When the punch-cuts part 4 is punched, the revolving speed of 3000r/min is provided to drill bit, drill bit is from top with 0.1-
The speed of 20m/s is fallen and is punched；The punch-cuts machine on both sides is punched simultaneously or has been punched on one side, then beats another side, when cutting,
Blade falls cutting aluminium from top with the speed of 0.1-20m/s or copper is flexible coupling.
Mounting distance between the drill bit is 3-300mm, and the distance between two drill bits will be according to process requirements tune
It is whole；The bit diameter is selected in 1-200mm according to different processing requests；The blade thickness is 0.5-3mm,
Mounting distance between two blades is 5-200mm；The operation order of the punching and cutting can overturn, can also be on one side
Punching is cut on one side.
The material of processing with a thickness of 0.3-100mm, the material of processing can be also possible to multilayer for multilayer equal thickness material
Not equal thickness material；The material of processing not only includes aluminium, further includes the materials such as copper and steel；Process plate, a length of 10-
2000mm, width 5-500mm.
The beneficial effects of the present invention are:
The present invention is connected bulk multilayer aluminum or copper foil two sides by agitating friction mode, by bend bar (in bending
Mould, bending lower die carry out bending to bulk multilayer aluminum or copper foil, and punch-cuts machine, which is flexible coupling to aluminium or copper, to be punched and cut,
Achieve the purpose that time processing obtains multiple aluminium or copper is flexible coupling, changes previous aluminium or the copper processing every time that is flexible coupling can only produce one
The processing technology of part product, process flow chart are as shown in Figure 1.The present invention can whole process produced using automation equipment, pole
The production efficiency that big raising aluminium or copper is flexible coupling.
Detailed description of the invention
Fig. 1 is that aluminium or copper of the invention are flexible coupling processing process figure.
Fig. 2 is that aluminium or copper of the invention are flexible coupling processing unit (plant) schematic diagram.Fig. 2 a be the aluminium cut using laser boring or
Copper is flexible coupling processing unit (plant) schematic diagram, and Fig. 2 b is the processing unit (plant) schematic diagram that is flexible coupling using the aluminium or copper of machine cuts.
Fig. 3 is the structural schematic diagram of translator unit of the invention.Fig. 3 a is translator unit main view.Fig. 3 b is translator unit
Guiding wheel structure schematic diagram.
Fig. 4 is the structural schematic diagram of agitating friction coupling part of the invention.Fig. 4 a is agitating friction coupling part main view
Figure.Fig. 4 b agitating friction stirring-head track route schematic diagram.
Fig. 5 is the structural schematic diagram of dogleg section of the invention.
Fig. 6 is the structural schematic diagram of punch-cuts part of the invention.Fig. 6 a is laser boring cutting mechanism schematic diagram, figure
6b is that one of schematic diagram is moved towards in laser boring cutting, and Fig. 6 c is that two, Fig. 6 d that schematic diagram is moved towards in laser boring cutting is mechanical beats
Hole cutter device schematic diagram.
Fig. 7 is the band finished product structure schematic diagram that is flexible coupling of the invention.Fig. 7 a is that aluminium or copper are flexible coupling overlooking structure diagram.
Fig. 7 b is that aluminium or copper are flexible coupling positive structure diagram.Fig. 7 c is that aluminium or copper are flexible coupling schematic perspective view.
In figure: 6 laminated aluminium foils；7 plates place area；8 guide plates；9 linear guides；10 centerings adjust steamboat；11 work
Platform；12 conveyer belts；13 limited blocks；14 guide rail slide blocks；15 columns；16 top beams；17 sliding rails；18 crossbeams；19 hydraulic clamp machines；20 foldings
Curved upper mold；21 bending lower dies；22 elevators；23 compactors；24 agitating frictions connect machine；25 agitating friction connectors；26 punchings
Cutting machine；27 laser boring cutting machines；28 drill bits；29 blades；30 laser heads.
Specific embodiment
The present invention is further illustrated in the following with reference to the drawings and specific embodiments.
Embodiment one.
As shown in Figure 1.
A kind of processing method that aluminium or copper based on agitating friction technology are flexible coupling, it the following steps are included:
Firstly, multilayer aluminum or copper foil are sent to translator unit 1(Fig. 3) by conveyer belt, guide plate and centering on translator unit 1
It adjusts steamboat and multilayer aluminum or copper foil is adjusted to center position, the multilayer aluminum or copper foil adjusted are sent by conveyer belt to agitating friction
Coupling part 2(Fig. 4)；
Connect secondly, being stirred friction to multilayer aluminum or copper foil both sides by the agitating friction machine on agitating friction coupling part 2
It connects；
Third is sent multilayer aluminum that agitating friction connects or copper foil to dogleg section 3(Fig. 5) by conveyer belt, in dogleg section 3
Bend bar bending upper die, bending lower die the multilayer aluminum or copper foil that agitating friction connects are bent into the shape of requirement；
4th, the good multilayer aluminum of bending or copper foil are sent by conveyer belt to punch-cuts part 4(Fig. 6), on punch-cuts part 4
Punch-cuts machine need puncture site to be punched and cut multilayer aluminum or copper foil, obtain aluminium as shown in Figure 7 and be flexible coupling；
It is detected and is packed finally, the aluminium after punching and cutting will be completed and be flexible coupling to send to bagging area.
Embodiment two.
As illustrated in figs. 2-7.
The present embodiment is illustrated so that aluminium is flexible coupling as an example, and the processing unit (plant) structure that copper is flexible coupling is identical or mutually intends, only
Aluminium foil need to be changed to copper foil or sheet copper, agitating friction parameter is subject to appropriate adjustment referring to reference books.
A kind of processing unit (plant) that the aluminium based on agitating friction technology is flexible coupling, it includes translator unit 1, agitating friction connection
Part 2, dogleg section 3 and punch-cuts part 4, punch-cuts part 4 can be there are two types of implementations.
Wherein: translator unit 1, as shown in figure 3, it includes that plate places area 7, guide plate 8, linear guide 9, centering adjustment
Steamboat 10(Fig. 3 b), workbench 11 and conveyer belt 12.The length and width that plate places area 7 are more bigger than the laminated aluminium foil of blanking 6, work
It is same that platform 11, plate, which place the center line in area 7 and the symmetrical center line of two linear guides 9,.Guide plate 8 is placed in plate
Both sides are symmetrical in area 7, and center line when two guide plates 8 are placed is identical as the symmetrical center line of two guide rails, and two are led
Difference the distance between when being installed to plate 8, close to the distance between two guide plates in one end of workbench and 6 width of laminated aluminium foil
Identical, the distance between two guide plates of the other end are more bigger than 6 width of laminated aluminium foil.Workbench 11 is mounted on two linear guides
Between 9,11 length of workbench is greater than the length of laminated aluminium foil 6.Two conveyer belts 12 are symmetrically mounted on 11 both sides of workbench.Centering
It is symmetrical on 11 both sides of workbench to adjust steamboat 10, one centering steamboat 10 is installed every a distance.Plate is placed in area 7
Laminated aluminium foil 6 be sent on workbench 11 by conveyer belt 12, laminated aluminium foil 6 may shift when placing, multilayer aluminum
When foil 6 shifts, laminated aluminium foil 6 is not 0 at a distance from guide plate 8, and laminated aluminium foil 6 is at a distance from centering adjustment steamboat 10
It is not 0, when laminated aluminium foil 6 is by guide plate 8 and centering adjustment steamboat 10, guide plate 8 and centering adjust steamboat 10 to multilayer
Aluminium foil 6 provides opposition and laminated aluminium foil 6 is made to be adjusted to center position, and laminated aluminium foil 6 and centering adjust steamboat 10 at this time
Spacing is 0；If laminated aluminium foil 6 does not place offset when placing, laminated aluminium foil 6 is contactless to be adjusted by guide plate 8 and centering
Steamboat 10.Conveyer belt 12 continues to move, and the good laminated aluminium foil 6 of centering is transmitted at agitating friction coupling part 2.
Agitating friction coupling part 2(such as Fig. 4 a) it include linear guide 9, limited block 13, guide rail slide block 14, column 15, top
Beam 16, sliding rail 17, crossbeam 18, Hydraulic Clamping Mechanism 19, compactor 23, agitating friction connection machine 24, agitating friction connector 25,
Workbench 11 and conveyer belt 12.Guide rail slide block 14 is placed in linear guide, realizes agitating friction coupling part in linear guide 9
Side moves upwards, and there is limited block 13 on 9 both sides of linear guide, prevent guide rail slide block 14 from skidding off agitating friction join domain.Workbench
11 middle lines are overlapped with the center line of two linear guides 9.11 length of workbench is greater than laminated aluminium foil 6.Two conveyer belts 12 are installed
On 11 both sides of workbench.When work, laminated aluminium foil 6 is transmitted to 11 designated position of workbench by conveyer belt 12.Hydraulic Clamping Mechanism
19(is equivalent to hydraulically operated fixture) it is symmetrically installed on 11 both sides of workbench, it is distributed a Hydraulic Clamping Mechanism 19 every a distance,
When laminated aluminium foil 6 is sent to agitating friction coupling part 2, the clamping plate of Hydraulic Clamping Mechanism 19 clamps laminated aluminium foil 6.Guide rail
Two columns 15 are placed on sliding block 14, are connected between two columns 15 by top beam 16, crossbeam 18 is by sliding rail 17 in top beam 16
On move back and forth, sliding rail 17 is also installed, agitating friction connects machine 24 and realizes by the sliding rail 17 on crossbeam 18 on crossbeam 18
Lower movement.Two rows of compactors 23 are symmetrically installed on the top beam of 24 lower section of agitating friction connection machine.Connect being stirred friction
Before connecing, agitating friction connector 25 is among top beam 16, and the compactor 23 on both sides is in the top of workbench 11.It is being stirred
When frictional connection, the compactor 23 on both sides is moved downward, and compresses laminated aluminium foil 6, at the position for guaranteeing agitating friction connector 25
In the symmetrical center line of compactor 23 and Hydraulic Clamping Mechanism 19, the agitating friction connection machine 24 on moving beam 18, which arrives, to be required
Position, position of the fixed agitating friction connection machine 24 on top beam 16, agitating friction connects machine 24 to agitating friction connector
25 add suitable revolving speed, move down until agitating friction connector 25 (should avoid liquid at a certain distance from being pressed into laminated aluminium foil 6
The position for pressing clamp system 19, avoiding part can retain also in cut portion excision, and the present embodiment is retained), it keeps stirring
It mixes frictional connection head 25 to stop at indentation the several seconds, moving guide rail sliding block 14, drives agitating friction connector 25 in linear guide 9
Side moves upwards, and laminated aluminium foil 6 is stirred frictional connection at this time, until agitating friction connection in side finishes, agitating friction connects
Connector 25 moves up, and leaves laminated aluminium foil 6, and revolving speed is reduced to 0, and agitating friction connector 25 is moved to the another of laminated aluminium foil 6
Side is stirred frictional connection with same way.When two sides, which connect, completes, agitating friction connector 25 is moved in top beam 16
Between, compactor 23 moves up, and the clamping plate of the position before returning to agitating friction connection, Hydraulic Clamping Mechanism 19 unclamps, and stirring rubs
Connection is wiped to complete.Conveyer belt 12 continues to move, and the laminated aluminium foil 6 that agitating friction connects is transmitted at dogleg section 3.
Dogleg section 3(Fig. 5) by linear guide 9, limited block 13, guide rail slide block 14, column 15, top beam 16, sliding rail 17, cross
Beam 18, Hydraulic Clamping Mechanism 19, workbench 11, conveyer belt 12, bending upper die 20, bending lower die 21 and elevator 22 form.Work
Make 11 middle line of platform to be overlapped with the center line of two linear guides 9.For the bending of laminated aluminium foil 6, among workbench 11 herein
The width for needing bending is reserved, so that bending lower die 21 moves up, 11 length of workbench is greater than the length of the soft band 6 of aluminium foil.Two
Conveyer belt 12 is mounted on 11 both sides of workbench.When work, the aluminium foil that conveyer belt 12 connects agitating friction coupling part 2 is soft
Band 6 is transmitted at dogleg section 3.Hydraulic Clamping Mechanism 19 is symmetrically installed on 11 both sides of workbench, is distributed one every a distance
A Hydraulic Clamping Mechanism 19, when laminated aluminium foil 6 is transmitted to 11 designated position of workbench by conveyer belt, Hydraulic Clamping Mechanism 19
Clamping plate clamps laminated aluminium foil 6.There is limited block 13 on 9 both sides of linear guide, for separating with a upper operating position.In linear guide 9
Place two columns 15, connected between two columns 15 by top beam 16, bending upper die 20 by sliding rail 17 on column 15 on
Lower movement, bending lower die 21 pass through elevator 22(and jack similar structures) it moves up and down.Bending upper die 20 is logical when non-bending
The upper end that sliding rail is fixed on column 15 is crossed, bending lower die 21 is moved up and down below workbench 11 by elevator realization.Bending
When bending upper die 20 and bending lower die 21 it is mobile simultaneously, bending upper die 20 moves down, and bending lower die 21 moves upwards, and works as bending
When upper mold 20 and bending lower die 21 and laminated aluminium foil 6 contact, 20 stop motion of bending upper die, bending lower die 21 continues up crowded
Pressure, when the distance between bending lower die 21 and bending upper die 20 are the thickness of laminated aluminium foil, bending lower die 21 stops fortune at this time
Dynamic, laminated aluminium foil 6 is bent into the shape of requirement, position when bending upper die 20 moves upwards and is restored to non-bending, under bending
The clamping plate of position when mould 21 moves downward and is restored to non-bending, Hydraulic Clamping Mechanism 19 unclamps, and bending is completed.Conveyer belt 12 after
Reforwarding is dynamic, and the good laminated aluminium foil 6 of bending is transmitted at punch-cuts part 4.
Punch-cuts part 4 can have two kinds of structure types, and a form of punch-cuts part 4 is as shown in fig. 6, it includes
Linear guide 9, limited block 13, guide rail slide block 14, column 15, top beam 16, sliding rail 17, crossbeam 18, Hydraulic Clamping Mechanism 19, work
Platform 11, conveyer belt 12 and laser boring cutting machine 27.11 center line of workbench is overlapped with the center line of two linear guides 9, and two
Conveyer belt is mounted on workbench both sides, and workbench length is greater than the length of aluminium foil strip shown in Fig. 7.When work, conveyer belt 12
Laminated aluminium foil 6 after bending is transmitted at punch-cuts part 4.Hydraulic Clamping Mechanism 19 symmetrically divides on 11 both sides of workbench
Cloth is distributed a Hydraulic Clamping Mechanism 19 every a distance.When the good laminated aluminium foil 6 of bending reaches specified operating position
When, the clamping plate of Hydraulic Clamping Mechanism 19 clamps laminated aluminium foil 6.Guide rail slide block 14 is mounted in linear guide 9, and column drives laser
There is limited block 13 on movement of the punch-cuts machine 27 on 9 direction of linear guide, 9 both sides of linear guide, prevent 9 sliding block of linear guide
Remove punch-cuts region.Two columns 15 are placed on guide rail slide block 14, are connected between two columns 15 by top beam 16, laser
Punch-cuts machine 27 is moved back and forth on top beam 16 by sliding rail 17, and before being punched, laser boring cutting machine 27 is in top
Among beam 16.When being punched, laser boring cutting machine 27 moves on to the side for needing to punch, fixed laser according to processing request
Position of the punch-cuts machine 27 on top beam 16, moving guide rail sliding block 14 drive laser boring cutting machine 27 in 9 side of linear guide
It moves up, is made a hole as requested every a distance.Until one side punching finishes, laser boring cutting machine 27 is moved to
The another side for needing to punch, position of the fixed laser punch-cuts machine 27 on top beam 16, moving guide rail sliding block 14 drive laser
Punch-cuts machine 27 is mobile in 9 direction of linear guide, makes a hole as requested every a distance, it has been beaten in the hole on both sides
Afterwards, punching is completed, and continues cutting process.Laser boring cutting machine 27 is moved to be cut one according to processing request
Side, position of the fixed laser punch-cuts machine 27 on top beam 16, moving guide rail sliding block 14 drive laser boring cutting machine 27 to exist
Linear guide moves on 9 direction, moves a distance, the position of fixed guide rail slide block 14, laser boring cutting machine as requested
27 cut to another side from one side on top beam 16 by sliding rail 17, and laser boring cutting machine 27 is fixed again at this time, move
Dynamic guide rail slide block 14, drives laser boring cutting machine 27 to move a distance as requested on 9 direction of linear guide, and fixation is led
The position of rail sliding block 14, laser boring cutting machine 27 cut to another side from one side on top beam 16 by sliding rail 17, and repetition is cut
Operation is cut, length direction cutting finishes until aluminium is flexible coupling, and laser boring cutting machine 27 is automatically moved among top beam 16.It is hydraulic
The clamping plate of clamp system 19 unclamps, and cutting is completed.Conveyer belt 12 continues to move, and the aluminium finished product that is flexible coupling is sent to bagging area,
Bagging area carries out detection and packing processes to being flexible coupling, and the entire production process that aluminium is flexible coupling can be completed.
As shown in fig 6d, it includes linear guide 9, limited block 13, guide rail to another structure type of punch-cuts part 4
Sliding block 14, column 15, top beam 16, sliding rail 17, crossbeam 18, Hydraulic Clamping Mechanism 19, workbench 11, conveyer belt 12, punching machine-cut
Cut 26, drill bit 28 and blade 29.11 center line of workbench is overlapped with the center line of two linear guides 9, two conveyer belt installations
On workbench both sides, 11 length of workbench is greater than laminated aluminium foil 6.When work, conveyer belt 12 connects agitating friction more
Layer aluminium foil 6 is transmitted to 11 designated position of workbench.Hydraulic Clamping Mechanism 19 is symmetrical on 11 both sides of workbench, every one section away from
From one Hydraulic Clamping Mechanism 19 of distribution.When the good laminated aluminium foil 6 of bending reaches specified operating position, hydraulic clamp machine
The clamping plate of structure 19 clamps laminated aluminium foil 6.There is limited block 13 on 9 both sides of linear guide, and there is limited block 13 on 9 both sides of linear guide, is used to
It is separated with a upper operating position.Two columns 15 are placed in linear guide 9, are connected between two columns 15 by top beam 16,
Punch-cuts machine 26 is moved on crossbeam 18 by sliding rail 17.Before being punched, punch-cuts machine 26 is beaten above crossbeam 18
Kong Shi, punch-cuts machine 26 adds revolving speed appropriate to drill bit 28, and moves down, until getting the hole of needs, punch-cuts
Machine 26 moves up, and revolving speed is reduced to 0, and the position before returning to punching, punching is completed.Continue cutting process, before being cut, beats
Hole cutting machine 26 is above top beam 18, and when cutting, punch-cuts machine 26, which moves down and cuts aluminium, to be flexible coupling.It has been cut that, punched
Cutting machine 26 moves up, the position before returning to cutting, and the clamping plate of Hydraulic Clamping Mechanism 19 unclamps, and cutting is completed.Conveyer belt 12 continues
The aluminium finished product that is flexible coupling is sent to bagging area by movement, carries out detection and packing processes to being flexible coupling in bagging area, aluminium can be completed
The entire production process being flexible coupling.
The a length of 1400mm wide of laminated aluminium foil 6 of the present embodiment be 400m, every layer of laminated aluminium foil with a thickness of 0.1mm, in total
30 layers.As shown in fig. 7, technical requirements aluminium strip punching two ends, it is desirable that each punching road Duan You weld seam parallel with top margin (both ends)
Each layer aluminium foil is linked to be into an electric conductor.
Plate places area 7 for placing laminated aluminium foil, long 1600mm, width 800mm, with a thickness of 10mm.
Guide plate 8 is symmetrically mounted on plate and places in area, and the width apart from one end installed between two guide plates is than more
Layer aluminium foil 6 is bigger, and the other end and 6 width of laminated aluminium foil are equal.It is matched with centering adjustment steamboat, is used to centering and places offset
Laminated aluminium foil, wherein height be 10mm, width 20mm.
Linear guide 9 is symmetrically placed, overall length 6300mm, width 50mm and high 102mm, provides support to guide rail slide block.It realizes
Guide rail slide block moves on linear guide direction.
Centering adjusts steamboat 10 and is used to the positive laminated aluminium foil for placing biasing, and symmetrical on workbench both sides, diameter is
6mm, with a thickness of 2mm.
Workbench 11 is placed between two linear guides, long 1600mm, width 500mm and high 1000mm.For laminated aluminium foil,
Conveyer belt and hydraulic clamping device provide support.
12 width of conveyer belt is 100mm, and velocity interval is in 0-1.24m/s, for transmitting laminated aluminium foil.It is logical with hydraulic clamp machine
Sensor is crossed to be connected.
Limited block 13 is symmetrically distributed in linear guide both sides, for each working portion is separated, wherein limited block
A length of 20mm, width are 30mm and height 45mm.
Guide rail slide block 14 is symmetrically distributed in above linear guide, drives column to move on linear guide direction, wherein leading
The a length of 40mm of rail sliding block, width are 50mm and height 30mm.
Column 15 is used to provide support to top beam, and guide rail slide block is equipped with below both sides, top beam can be driven along straight
It is moved in line guide rail direction, both sides are symmetrically installed with sliding rail, and bend bar (bending upper die, bending lower die) and punch-cuts machine exist
Column moves on direction, and wherein strut length is 60mm, width is 30mm and height is 1000mm.
Top beam 16 is mounted on two columns, and the sliding rail of top installation is beaten convenient for crossbeam, agitating friction connection machine and laser
Hole cutting machine moves on top beam direction, and wherein top beam length is 585mm, width is 55mm and height is 50mm.
Sliding rail 17 is mounted on crossbeam, top beam and column, realizes agitating friction connection machine and laser boring cutting machine in cross
It is moved on beam or top beam direction, realizes that bend bar (bending upper die, bending lower die) and punch-cuts machine move on column,
Crossbeam 18 is mounted on top beam by sliding rail, so that agitating friction connection machine realizes that up and down direction is mobile.
Hydraulic Clamping Mechanism 19 is symmetrically distributed in linear guide two sides every 120mm, and wherein hydraulic part is mounted in workbench
Lower section, the clamping plate of clamping machine side on the table when not working, when work under the control of hydraulic system, clamping plate clamps multilayer aluminum
Foil, for fixing laminated aluminium foil conducive to agitating friction connection, bending, punching, cutting processing.
Bending upper die 20 according to bending require design, radius bend 170mm, bending angle be 80 degree, concave surface downward, not
When bending at the upper end of top beam, bending, declined when bending with the speed of 1m/s.
Bending lower die 21 according to bending require design, radius bend 170mm, bending angle be 80 degree, convex surface upward, not
When bending at the lower section of workbench, bending, under the action of elevator and with the rising of the speed of 1m/s.
Elevator 22 is symmetrically distributed in below bending lower die, installs a lifting in every 300mm along linear guide direction
Machine, before bending, elevator is in initial position, and when bending is raised above, and after bending, lifting device declines recovery automatically
Initial position.
Compactor 23 is fixed on top beam, when agitating friction connects, falls compression laminated aluminium foil automatically, is conducive to agitating friction
Connection.
Agitating friction connection machine 24 is used to be stirred frictional connection to laminated aluminium foil, is equipped with agitating friction connector,
Pressure and revolving speed are provided to agitating friction connector when connection.
Agitating friction connector 25 connects laminated aluminium foil for agitating friction, and material uses h13 steel, and overall length 75mm is stirred
Mixing needle is round table-like, top diameter 2.8mm, and top diameter 3.8mm, mixing needle height is 3mm.
Punch-cuts machine 26 is equipped with drill bit and blade, is realized by sliding rail and is moved up and down on top beam direction, soft to aluminium
Connection punching and cutting.
Laser boring cutting machine 27 is mounted on top beam by sliding rail, and mobile laser boring cutting machine connects agitating friction
Good laminated aluminium foil is punched and is cut.
28 diameter of drill bit is 6mm, and length 25mm is mounted on puncher, is punched for being flexible coupling to aluminium.
Blade 29 is mounted on punch-cuts machine, and the mounting distance between two blades is 40mm, and effect is the soft company of aluminium
Connect the size for being cut into needs.
Laser head 30 is mounted on laser boring cutting machine, is flexible coupling to aluminium and is punched and cut.
Example 1.
Processing process figure as shown in Figure 1 mainly includes that laminated aluminium foil is transported, the adjustment of laminated aluminium foil position, stirred
The process flows such as cutting that friction mode connection laminated aluminium foil, laminated aluminium foil bending, aluminium are flexible coupling punching and aluminium is flexible coupling.Such as Fig. 2
Aluminium is shown to be flexible coupling processing unit (plant) schematic diagram.Process is described in detail with reference to the accompanying drawing:
The smooth superposition of the laminated aluminium foil 6 to be flexible coupling is placed on conveyer belt 12 first by translator unit 1 as shown in Figure 3 in
Place.Conveyer belt 12 is moved with the speed of 1m/s forward, and laminated aluminium foil 6 is transported at workbench 11.11 both sides of workbench are every
It is symmetrically installed with centering adjustment steamboat 10 every 100mm, laminated aluminium foil 6 may shift when placing, and laminated aluminium foil 6 occurs partially
When shifting, when laminated aluminium foil 6 is by guide plate 8 and centering adjustment steamboat 10, guide plate 8 and centering adjust steamboat 10 to multilayer
The laminated aluminium foil 6 that aluminium foil 6 provides opposition and makes is adjusted to center position, and laminated aluminium foil 6 and centering adjust steamboat 10 at this time
Spacing is 0；If laminated aluminium foil 6 does not place offset when placing, laminated aluminium foil 6 is contactless to adjust steamboat 10 by centering.It passes
It send band 12 to continue to run, the good laminated aluminium foil 6 of centering is transmitted at agitating friction coupling part 2.
The good laminated aluminium foil 6 of centering is transmitted to by conveyer belt 12 such as Fig. 4 agitating friction coupling part 2, and conveyer belt 12 stops
Signal only is transmitted to Hydraulic Clamping Mechanism 19 by sensor, and the clamping plate of both sides Hydraulic Clamping Mechanism 19 moves downward clamping multilayer aluminum
Foil 6.Before agitating friction connection, agitating friction connection machine 24 is among top beam, and two rows of compactors 23 are in the upper of workbench 11
Side, in agitating friction connection, compactor 23, which moves downward, compresses laminated aluminium foil 6, guarantees agitating friction connecting sewing in compactor
23 and hydraulic compression machine 19 symmetrical center line on, crossbeam 18 is moved to one side that top beam 16 requires position, fixed agitating friction
Position of the sliding rail 17 of connection machine 24 on top beam 16, the agitating friction connection machine 24 on moving beam 18 arrives safe altitude, right
Agitating friction connector adds the revolving speed of 90r/min, moves down until keeping stirring in mixing needle whole indentation laminated aluminium foil 6
It mixes frictional connection head 25 and stops 3s at indentation, moving guide rail sliding block 14 drives agitating friction connection machine 24 in guide rail direction
It is stirred frictional connection with 100mm/min, until agitating friction connection in one side finishes, agitating friction connector 25 is to moving up
It is dynamic, laminated aluminium foil 6 is left, revolving speed is reduced to 0, and agitating friction connector 25 is moved to the other side of laminated aluminium foil 6, uses same way
It is stirred frictional connection.When two sides, which connect, completes, agitating friction connector 25 is moved among top beam 16, two rows of compactors
23 move up, and the position before returning to agitating friction connection, the clamping plate of Hydraulic Clamping Mechanism 19 moves upwards release laminated aluminium foil
6, agitating friction connection is completed.Conveyer belt 12 continues to move, and the laminated aluminium foil 6 that agitating friction connects is transmitted to dogleg section
At 3.
The laminated aluminium foil 6 that agitating friction connects is transmitted to by conveyer belt 12 such as Fig. 5 dogleg section 3, and conveyer belt 12 stops
Signal only sends Hydraulic Clamping Mechanism 19 to by sensor, and the clamping plate of Hydraulic Clamping Mechanism 19 moves downward clamping laminated aluminium foil
6, bending upper die 20 is above column 15 when non-bending, and bending lower die 21 is below workbench 11.When bending, bending upper die 20 from
Slowly declined on column 15 with the speed of 1m/s, while bending lower die 21 is ramped up from 11 lower section of workbench with the speed of 1m/s
It rises, when the bottom of bending upper die 20 is contacted with 6 upper surface of laminated aluminium foil, 20 stop motion of bending upper die, bending lower die 21 is pushed up
When the following table face contact of portion and laminated aluminium foil 6, bending lower die 21 is continued up, until bending lower die 21 and bending upper die 20
The distance between be 3mm, bending lower die stop motion, laminated aluminium foil 6 is bent over forming.Bending upper die is after bending and forming with 1m/s
It moves up, bending lower die is moved down with the speed of 1m/s, until two bend bars are moved to initial position, hydraulic clamp
The clamping plate of mechanism 19, which moves upwards, unclamps laminated aluminium foil 6.Conveyer belt 12 continues to run, and the good laminated aluminium foil 6 of bending is transmitted to
At punch-cuts part 4.
The good laminated aluminium foil 6 of bending is transmitted to by conveyer belt 12 such as Fig. 6 a punch-cuts part 4.What conveyer belt 12 stopped
Signal sends Hydraulic Clamping Mechanism 19 to by sensor, and the clamping plate of Hydraulic Clamping Mechanism 19, which moves downward, clamps laminated aluminium foil 6.
Before being punched, laser boring cutting machine 27 is among top beam 16.Laser boring cutting when punching on movable roof beam 16
Machine 27 is to the one side required at position, position of the fixed laser punch-cuts machine 27 on top beam 16, moving guide rail sliding block 14, band
Dynamic laser boring cutting machine 27 moves on 9 direction of linear guide, is being the center of circle at 6 edge 10mm of laminated aluminium foil, is making a call to one
A diameter is the through-hole of 6mm, is the center of circle at moving guide rail 20mm, then make a call to the through-hole of a 6mm, moving guide rail moves forward again
20mm plays the through-hole of a 6mm, override interrupt operation as the center of circle, until one side punching terminates.Mobile laser boring cutting
Machine 27 carries out punch operation at the another side requirement of top beam 16, with same way, and another side punching terminates, and both sides have been punched
Finish.Continue cutting operation.Laser boring cutting machine 27 on movable roof beam 16 is to the one side required at position, fixed laser
Position of the punch-cuts machine 27 on top beam 16, moving guide rail sliding block 14 drive laser boring cutting machine 27 in 9 side of linear guide
To movement.At 6 edge 40mm of laminated aluminium foil, stops movement, cut on 16 direction of top beam, it is another until cutting to
Side, stops cutting, and moving guide rail sliding block 14 drives laser boring cutting machine 27 in the mobile 40mm in 9 direction of linear guide, stops moving
It is dynamic, it is cut on 16 direction of top beam, until cutting to another side, stops cutting, above-mentioned cutting step is repeated, until the soft company of aluminium
Cutting is connect to complete.Laser boring cutting machine 27 is moved to the position before processing, and cutting operation is completed.The folder of Hydraulic Clamping Mechanism 19
Plate, which moves upwards, unclamps laminated aluminium foil 6, and cutting is completed.Conveyer belt 12 continues to move, and the aluminium finished product that is flexible coupling is sent to bagging area,
Detection and packing processes are carried out to being flexible coupling in bagging area, complete the entire production process being flexible coupling.
Example 2.
Processing process figure as shown in Figure 1 mainly includes that laminated aluminium foil is transported, the adjustment of laminated aluminium foil position, stirred
The process flows such as cutting that friction mode connection laminated aluminium foil, laminated aluminium foil bending, aluminium are flexible coupling punching and aluminium is flexible coupling.Such as Fig. 2
Aluminium is shown to be flexible coupling processing unit (plant) schematic diagram.Process is described in detail with reference to the accompanying drawing:
The smooth superposition of the laminated aluminium foil 6 to be flexible coupling is placed on conveyer belt 12 first by translator unit 1 as shown in Figure 3 in
Place.Conveyer belt 12 is moved with the speed of 1m/s forward, and laminated aluminium foil 6 is transported at workbench 11.11 both sides of workbench are every
It is symmetrically installed with centering adjustment steamboat 10 every 100mm, laminated aluminium foil 6 may shift when placing, and laminated aluminium foil 6 occurs partially
When shifting, when laminated aluminium foil 6 is by guide plate 8 and centering adjustment steamboat 10, guide plate 8 and centering adjust steamboat 10 to multilayer
The laminated aluminium foil 6 that aluminium foil 6 provides opposition and makes is adjusted to center position, and laminated aluminium foil 6 and centering adjust steamboat 10 at this time
Spacing is 0；If laminated aluminium foil 6 does not place offset when placing, laminated aluminium foil 6 is contactless to adjust steamboat 10 by centering.It passes
It send band 12 to continue to run, the good laminated aluminium foil 6 of centering is transmitted at agitating friction coupling part 2.
The good laminated aluminium foil 6 of centering is transmitted to by conveyer belt 12 such as Fig. 4 agitating friction coupling part 2, and conveyer belt 12 stops
Signal only is transmitted to Hydraulic Clamping Mechanism 19 by sensor, and the clamping plate of both sides Hydraulic Clamping Mechanism 19 moves downward clamping multilayer aluminum
Foil 6.Before agitating friction connection, agitating friction connection machine 24 is among top beam, and two rows of compactors 23 are in the upper of workbench 11
Side, in agitating friction connection, compactor 23, which moves downward, compresses laminated aluminium foil 6, guarantees agitating friction connecting sewing in compactor
23 and hydraulic compression machine 19 symmetrical center line on, crossbeam 18 is moved to one side that top beam 16 requires position, fixed agitating friction
Position of the sliding rail 17 of connection machine 24 on top beam 16, the agitating friction connection machine 24 on moving beam 18 arrives safe altitude, right
Agitating friction connector adds the revolving speed of 90r/min, moves down until keeping stirring in mixing needle whole indentation laminated aluminium foil 6
It mixes frictional connection head 25 and stops 3s at indentation, moving guide rail sliding block 14 drives agitating friction connection machine 24 in guide rail direction
It is stirred frictional connection with 100mm/min, until agitating friction connection in one side finishes, agitating friction connector 25 is to moving up
It is dynamic, laminated aluminium foil 6 is left, revolving speed is reduced to 0, and agitating friction connector 25 is moved to the other side of laminated aluminium foil 6, uses same way
It is stirred frictional connection.When two sides, which connect, completes, agitating friction connector 25 is moved among top beam 16, two rows of compactors
23 move up, and the position before returning to agitating friction connection, the clamping plate of Hydraulic Clamping Mechanism 19 moves upwards release laminated aluminium foil
6, agitating friction connection is completed.Conveyer belt 12 continues to move, and the laminated aluminium foil 6 that agitating friction connects is transmitted to dogleg section
At 3.
The laminated aluminium foil 6 that agitating friction connects is transmitted to by conveyer belt 12 such as Fig. 5 dogleg section 3, and conveyer belt 12 stops
Signal only sends Hydraulic Clamping Mechanism 19 to by sensor, and the clamping plate of Hydraulic Clamping Mechanism 19 moves downward clamping laminated aluminium foil
6, bending upper die 20 is in 15 upper end of column when non-bending, and bending lower die 21 is below workbench 11.When bending, bending upper die 20 from
Slowly declined on column 15 with the speed of 1m/s, while bending lower die 21 is ramped up from 11 lower section of workbench with the speed of 1m/s
It rises, when the bottom of bending upper die 20 is contacted with 6 upper surface of laminated aluminium foil, 20 stop motion of bending upper die, bending lower die 21 is pushed up
When the following table face contact of portion and laminated aluminium foil 6, bending lower die 21 is continued up, until bending lower die 21 and bending upper die 20
The distance between be 3mm, bending lower die stop motion, laminated aluminium foil 6 is bent over forming.Bending upper die is after bending and forming with 1m/s
It moves up, bending lower die is moved down with the speed of 1m/s, until two bend bars are moved to initial position, hydraulic clamp
The clamping plate of mechanism 19, which moves upwards, unclamps laminated aluminium foil 6.Conveyer belt 12 continues to run, and the good laminated aluminium foil 6 of bending is transmitted to
At punch-cuts part 4.
The good laminated aluminium foil 6 of bending is transmitted to by conveyer belt 12 such as Fig. 6 d punch-cuts part 4, what conveyer belt 12 stopped
Signal sends Hydraulic Clamping Mechanism 19 to by sensor, and the clamping plate of Hydraulic Clamping Mechanism 19, which moves downward, clamps laminated aluminium foil 6.
Before being punched, for punch-cuts machine 26 at 15 upper end of column, punching, punch-cuts machine 26 adds 3000r/ to drill bit 28
Min, and moved down with the speed of 1m/s, air exercise laminated aluminium foil gets through-hole, and punch-cuts machine 26 moves up, and revolving speed is reduced to 0, beats
Hole cutting machine 26 returns to the position before not punching, and punching is completed.Continue cutting operation.When cutting, punch-cuts machine 26 from
Top is fallen with the speed of 5m/s, and aluminium is flexible coupling by the blade 29 on punch-cuts machine 26 is cut into desired size, and cutting is completed,
Punch-cuts machine 26 moves up, and punch-cuts machine 26 returns to the position before not punching.Conveyer belt 12 continues to move, and aluminium is flexible coupling into
Product are sent to bagging area, are flexible coupling in bagging area to aluminium and carry out detection and packing processes, and what completion aluminium was flexible coupling entirely produced
Journey.
Example 3.
Aluminium foil in example 1,2 is changed to copper foil, and agitating friction parameter makees appropriate be adaptively adjusted that this example can be obtained
Copper be flexible coupling band.
Part that the present invention does not relate to is same as the prior art or can be realized by using the prior art.
Claims (10)
1. a kind of processing method that aluminium or copper based on Friction Stir Welding technology are flexible coupling, it is characterized in that first to aluminium or the soft company of copper
It connects both ends and is stirred friction welding connection, so that each layer aluminium or copper foil is realized physical connection in commissure, then rub again in stirring
The both ends that aluminium or copper after wiping connection are flexible coupling carry out drilling operation.
2. the processing method that the aluminium or copper according to claim 1 based on Friction Stir Welding technology is flexible coupling, feature
It the following steps are included:
Firstly, multilayer aluminum or copper foil are sent to translator unit (1) by conveyer belt, guide plate and centering on translator unit (1)
It adjusts steamboat and multilayer aluminum or copper foil is adjusted to center position, the multilayer aluminum or copper foil adjusted are sent by conveyer belt to agitating friction
Coupling part (2)；
Secondly, being stirred friction to multilayer aluminum or copper foil both sides by the agitating friction machine on agitating friction coupling part (2)
Connection；
Third is sent multilayer aluminum that agitating friction connects or copper foil to dogleg section (3) by conveyer belt, in dogleg section (3)
Bend bar (bending upper die, bending lower die) multilayer aluminum or copper foil that agitating friction connects are bent into the shape of requirement；
4th, the good multilayer aluminum of bending or copper foil are sent by conveyer belt to punch-cuts part (4), on punch-cuts part (4)
Punch-cuts machine need puncture site to be punched and cut multilayer aluminum or copper foil, obtain aluminium or copper be flexible coupling；
It is detected and is packed finally, aluminium or copper after punching and cutting will be completed and be flexible coupling to send to bagging area.
3. a kind of processing unit (plant) of processing method described in claim 1, feature it include:
One translator unit (1), the translator unit (1) include plate place area, guide plate, linear guide, centering adjustment steamboat,
Transfer table and conveyer belt, plate places area and the center line of guide plate and the symmetrical center line of two linear guides is same
Item, guide plate is symmetrical on plate placement area both sides, and guide plate and the centering being installed on the workbench adjust steamboat contact plate
Material, guide plate and centering adjustment steamboat provide opposition to plate, so that the distance between plate and centering adjustment steamboat
It is adjusted；For different rapidoprints, translator unit (1) is arranged one or more workbench length and is adjusted；
One agitating friction coupling part (2)；The agitating friction coupling part (2) include linear guide, limited block, guide rail slide block,
Column, top beam, sliding rail, crossbeam, hydraulic compression machine, compactor, agitating friction connect machine, agitating friction connector, workbench, biography
Send band；Stirring-head is first moved on one side, and along linear guide direction, the connection of the side Bian Yidong agitating friction, one side agitating friction connects
It connects, moves again to another side and be stirred frictional connection；
One dogleg section (3)；The dogleg section (3) includes linear guide, limited block, guide rail slide block, column, top beam, sliding rail, cross
Beam, hydraulic clamp machine, bending work table, conveyer belt, bend bar, the elevator being made of bending upper die and bending lower die, folding
When curved, bending upper die is moved downward from the upper end of the column, and bending lower die moves upwards under workbench, and end in contact is more under bending upper die
Layer aluminium or copper foil stop motion after bending lower die contacts multilayer aluminum or copper foil, continue up and squeeze multilayer aluminum or copper foil, when
Stop motion when the distance between bending lower die and bending upper die are the thickness of multilayer aluminum or copper foil, multilayer aluminum or copper foil are bent over
Forming；
One punching cut portion (4)；The punch-cuts part (4) includes linear guide, limited block, guide rail slide block, column, top
Beam, sliding rail, crossbeam, hydraulic clamp machine, punching workbench, conveyer belt, laser boring cutting machine；When punching, laser boring cutting
Machine gets the hole of needs as requested, every 3-200mm, until the hole on one side has been beaten, moves again to another side according to phase Tongfang
Formula gets the hole of needs every 3-200mm, then carries out cutting operation, laser boring cutting machine along linear guide direction it is each before
Into 5-200mm, along cutting the aluminium of 20-200mm on top beam direction or copper is flexible coupling length.
4. processing unit (plant) according to claim 3, it is characterized in that the guiding board width is 2-10mm, it is highly 1-
40mm's, materials'use rubber, carbon fiber；Processing plate a length of 10-2000mm, width 5-500mm；The centering
Adjustment steamboat is the horizontal wheels that diameter is 3-50mm, materials'use rubber, carbon fiber；The linear guide width is 20-
200mm is highly 50-250mm；The workbench width is 200-3000mm, and width is adjusted according to processing plate；Institute
Multiple agitating friction connection machines are installed on the crossbeam stated, while carrying out more side agitating friction connections；Or agitating friction link road
Diameter is first to be connected back and forth to one side, reconnects another side, all connection types of use, as long as final realization result
It is to be attached to multilayer aluminum or copper foil both sides.
5. processing unit (plant) according to claim 3, it is characterized in that a length of 50-400mm of pressing plate of the hydraulic clamp machine,
Width is 30-300mm, is highly 5-50mm.Bending work table width is 200-2000mm, reserves bender among bending work table
The width of block, the dogleg section size that wherein dogleg section of bend bar and aluminium or copper are flexible coupling are corresponding；The bending
For the radius bend of module in 50-500mm, bending angle is 30-180 degree.
6. processing unit (plant) according to claim 2, it is characterized in that the bending upper die concave surface is downward, non-bending Shi Li
The upper end of column is declined with the speed of 0.1-10m/s when bending, and the bending lower die convex surface is upward, in workbench when non-bending
Lower section, risen under the action of elevator with the speed of 0.1-10m/s when bending.
7. processing unit (plant) according to claim 2, it is characterized in that the dogleg section (3) installs multipair bend bar,
Multiple dogleg sections can disposably be obtained.
8. processing unit (plant) according to claim 2, it is characterized in that being installed on the crossbeam of the punch-cuts part (4) more
A laser boring cutting machine, while carrying out punching and the cutting operation of more sides；The operation order of punching and cutting can overturn,
It can be cut while punching.
9. processing unit (plant) according to claim 2, it is characterized in that giving drill bit when the punch-cuts part (4) is punched
The revolving speed of 3000r/min is provided, drill bit is fallen and punched with the speed of 0.1-20m/s from top；The punch-cuts machine on both sides is same
When punch or punched on one side, then beat another side, when cutting, blade from top with the speed of 0.1-20m/s fall cutting aluminium or
Copper is flexible coupling.
10. processing unit (plant) according to claim 2, it is characterized in that the mounting distance between the drill bit is 3-300mm,
The distance between two drill bits will be adjusted according to process requirements；The bit diameter is in 1-200mm, according to different processing requests
It is selected；The blade thickness is 0.5-3mm, and the mounting distance between two blades is 5-200mm；The punching and
The operation order of cutting can overturn, and can also cut while punching.
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| CN201910564508.7A CN110247273B (en) | 2019-06-27 | 2019-06-27 | Aluminum or copper flexible connection processing method and device based on friction stir welding technology |
| PCT/CN2019/112812 WO2020258616A1 (en) | 2019-06-27 | 2019-10-23 | Method and device for machining aluminum flexible connecting belt based on friction stir welding technology |
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| WO2020258616A1 (en) * | 2019-06-27 | 2020-12-30 | 江西理工大学 | Method and device for machining aluminum flexible connecting belt based on friction stir welding technology |
| CN112164605A (en) * | 2020-09-16 | 2021-01-01 | 李美冬 | Vacuum circuit breaker copper foil flexible connection forming processing equipment and processing technology |
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| WO2020258616A1 (en) * | 2019-06-27 | 2020-12-30 | 江西理工大学 | Method and device for machining aluminum flexible connecting belt based on friction stir welding technology |
| CN110957073A (en) * | 2019-11-25 | 2020-04-03 | 昆山万洲特种焊接有限公司 | Method for manufacturing copper conductive bar with flexibility and rigidity |
| CN112164605A (en) * | 2020-09-16 | 2021-01-01 | 李美冬 | Vacuum circuit breaker copper foil flexible connection forming processing equipment and processing technology |
| CN112164605B (en) * | 2020-09-16 | 2021-07-27 | 浙江金桥铜业科技有限公司 | Vacuum circuit breaker copper foil flexible connection forming processing equipment and processing technology |
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| WO2020258616A1 (en) | 2020-12-30 |
| CN110247273B (en) | 2020-08-04 |
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