CN110242596A - A kind of high pressure magnetic drive pump - Google Patents

A kind of high pressure magnetic drive pump Download PDF

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Publication number
CN110242596A
CN110242596A CN201910637954.6A CN201910637954A CN110242596A CN 110242596 A CN110242596 A CN 110242596A CN 201910637954 A CN201910637954 A CN 201910637954A CN 110242596 A CN110242596 A CN 110242596A
Authority
CN
China
Prior art keywords
magnet rotor
pump
rotor body
magnetic
bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910637954.6A
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Chinese (zh)
Inventor
金艳
靳永强
常焕良
李世明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dalian Metalworking Intelligent Equipment Technology Co Ltd
Original Assignee
Dalian Metalworking Intelligent Equipment Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dalian Metalworking Intelligent Equipment Technology Co Ltd filed Critical Dalian Metalworking Intelligent Equipment Technology Co Ltd
Priority to CN201910637954.6A priority Critical patent/CN110242596A/en
Publication of CN110242596A publication Critical patent/CN110242596A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention discloses a kind of high pressure magnetic drive pump, outer magnet rotor body that Magnetic driving part is made by high-performance rare-earth permanent-magnetic, interior magnet rotor body and it is high pressure resistant, corrosion-resistant, jacket wall is thin, whirlpool is damaged small separation sleeve and formed;Pump head part is made of the pressure resistance welding pump housing, impeller, guide vane, the body of sliding bearing, axis.Motor drives outer magnet rotor body rotation, magnetic field penetration air gap and namagnetic substance, drives the interior magnet rotor body being connected with impeller to make synchronous rotary, realizes the non contact transmission of power, convert static seal for dynamic sealing.Since pump shaft, interior magnet rotor body are supported frame, separation sleeve completely encloses, and the special designing of separation sleeve has high-intensitive bearing capacity, so thoroughly solve the problems, such as " run, drip, leak ", eliminates in oil-refining chemical industry and cause the security risk of leakage intensity on pressure-containing member is inadequate and pretensioning effect bad when because conveying inflammable, explosive, toxic, harmful high-pressure medium.

Description

A kind of high pressure magnetic drive pump
Technical field
The present invention relates to magnetic drive pump field more particularly to a kind of high pressure magnetic drive pumps.
Background technique
Existing conventional magnetic pump, using common magnetic sealing device structure, common magnetic seal includes internal rotor body, outer rotor Body, separation sleeve.Separation is fully sealed in inner and outer rotors body by separation sleeve, and when pumping operating, medium is complete by internal rotor body in separation sleeve Full submergence, inside certainly exist internal pressure, this internal pressure be it is equal with the pressure of pumped medium, separation sleeve will be realized well Sealing function must just sustain the internal pressure of pumped medium enough, guarantee that separation sleeve is indeformable, not damaged.Since inside and outside magnetic turns The air gap of daughter will have a direct impact on the efficiency of magnetic device, therefore air gap cannot infinitely increase, and pump operation process interval Cutting magnetic induction line is carried out in magnetic field from covering, vortex is had and generates, and with form of heat loss, normally referred to as whirlpool is damaged, whirlpool damage It is directly proportional to separation sleeve thickness, so separation sleeve thickness can not be too thick, very big shadow is otherwise also had to the efficiency of magnetic device It rings.If the thickness of separation sleeve is too thin, bearing capacity is also just inevitable undesirable, and this requires the material of manufacture separation sleeve is comprehensive Performance wants high, generally can all use metal stainless steel or non-magnetic alloy, under common operating condition, the intensity of separation sleeve can It meets the requirements, but voltage endurance capability still has under special operation condition and centainly limits to, it is such as in the medium of conveying high-pressure operating condition, general Logical magnetic sealing device may be difficult to realize reliable in separation sleeve intensity.On supporting way, using sliding bearing multiple spot branch Support, sliding bearing are fixed on the body of sliding bearing, and the body of sliding bearing is fastenedly connected with the pump housing, connection frame, separation sleeve, this is conducive to Rotor part operates rigidity, keeps its bounce small, with small vibration, noise is small, and effect on environment is small.On backwashing manner, pass through sliding The flushing hole of bearing body introduces clean media fluid lubrication sliding bearing, takes away sliding friction pair and generation is damaged in separation sleeve whirlpool Heat prevents medium from generating the demagnetization failure of cavitation and magnetic coupling device because of temperature raising in separation sleeve, plays lubrication The effect of cooling.Guarantee the normal safe handling of pump.The impeller nut with anti-loose structure is used in impeller end, enhances the peace of pump Quan Xing.The common magnetic drive pump pump housing is process using casting, is generally not in deformation or leakage within 2.5Mpa, but Under high pressure operating condition, since the defect of cast member or the strength degree of the selection of material not enough I'm afraid and be difficult to ensure that.Special Industry field not only requires equipment to guarantee zero leakage but also more to guarantee its safety, especially inflammable, explosive, toxic, strong corruption The conveying for losing medium, even more requires the high-strength of equipment, stability and safety.
Summary of the invention
It is an object of that present invention to provide a kind of high pressure magnetic drive pumps, to solve common magnetic device pump used at present to easy The pernicious gases such as combustion, explosive, hypertoxic, strong corrosive, pollution have the problem of high inlet pressure medium cannot convey.
In order to solve the above-mentioned technical problem, the invention mainly comprises pump, magnetic driver, motor three parts, features Be: the pump includes by the pump housing, guide vane, pump cover, the body of sliding bearing, thrust of impeller disk, pump shaft and transmission shaft, connection frame, cunning Gland, bearing rear pressing cover composition before dynamic bearing, sliding shaft sleeve, thrust bearing component, antifriction-bearing housing, deep groove ball bearing, bearing; The pump housing is welded by forging, including outlet(discharge) flange connection neck and the forging pump housing, and outlet(discharge) flange connects neck and forging pump housing difference After processing, sealing liquid welding is carried out first with argon arc welding, then carries out strength solder joints using electric welding;Guide vane utilizes hexagon socket head cap screw It is fastened on the body of sliding bearing;The body of sliding bearing is clipped in the middle by connection frame and the pump housing;Transmission shaft utilizes two deep groove ball bearings It is fixed in antifriction-bearing housing, is fastened with connection frame;The magnetic driver part is by outer magnet rotor body, interior magnet rotor body and not The separation sleeve of magnetic conduction forms;Separation sleeve is fastened on the body of sliding bearing, and outer magnet rotor body is connected on transmission shaft, interior magnet rotor body It is mounted on the upper shaft end of pump shaft;The motor drives transmission shaft rotation, and outer magnet rotor body synchronous rotary, magnetic field energy penetrates air Gap and namagnetic substance drive the interior magnet rotor body being connected with impeller to make synchronous rotary, realize the non contact transmission of power, will move Sealing is converted into static seal, and each sealing element is by tooth profile metal pad, lock sealing structure, and pump shaft, interior magnet rotor body are by sliding bearing Body, separation sleeve are completely enclosed.
Compared with prior art, beneficial effects of the present invention:
1, the problems such as " run, drip, leak " existing for high-pressure medium can thoroughly be released.
2, effective solution have in magnetic drive pump use high pressure and volatilization inflammable, explosive, hypertoxic, strong corrosive, The leakage problem of the gases such as pollution.
3, eliminate because medium have high pressure due to pass through the components such as the pump housing, separation sleeve, static seal occur deformation, leakage, The security risk of leakage.
Detailed description of the invention
Fig. 1 is structure diagram of the invention.
In attached drawing, parts list represented by the reference numerals are as follows:
The 1- pump housing, 11- tooth profile metal pad, 12- lock sealing structure, the outer magnet rotor body of 19- separation sleeve, 2- guide vane, 20-, Gland before magnet rotor body, 26- bearing in 21- connection frame, 22-, 31- antifriction-bearing housing, 32- bearing rear pressing cover, 36- transmission shaft, 38- deep groove ball bearing, 47- motor, 61- pump shaft, 62- sliding shaft sleeve, 63- sliding bearing, 65- the body of sliding bearing, 66- thrust Bearing assembly, 7- impeller.
Specific embodiment
Embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples.Following embodiment is used for Illustrate the present invention, but cannot be used to limit the scope of the invention.
In the description of the present invention, it should be noted that the instructions such as term " center ", "upper", "lower", "inner", "outside" Orientation or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of the description present invention and simplification is retouched It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, Therefore it is not considered as limiting the invention.Term " first ", " second " are used for description purposes only, and should not be understood as indicating Or imply relative importance.In addition, in the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two More than.
In structure diagram of the invention as shown in Figure 1, the invention mainly comprises pumps, magnetic driver, three, motor Point, the pump includes by the pump housing 1, guide vane 2, pump cover, the body of sliding bearing 65,7 thrust disc of impeller, pump shaft 61, transmission shaft 36, connection It is pressed before frame 21, sliding bearing 63, sliding shaft sleeve 62, thrust bearing component 66, antifriction-bearing housing 31, deep groove ball bearing 38, bearing Lid 26, bearing rear pressing cover 32 form;The pump housing 1 is welded by forging, including outlet(discharge) flange connection neck and forges the pump housing, After two components process respectively, sealing liquid welding is carried out first with argon arc welding, then strength solder joints is carried out using electric welding, finally passes through Polishing, destressing are process, and are conducive to improve 1 bearing capacity of the pump housing using forging technology, increase the whole strong of the pump housing 1 Degree.Guide vane 2 is fastened on the body of sliding bearing 65 using hexagon socket head cap screw, is reduced after medium is pressurized due to directly hitting the pump housing 1 Caused water conservancy loss, plays the role of water conservancy diversion.The body of sliding bearing 65 is clipped in the middle by connection frame 21 and the pump housing 1, and slides Bearing 63, sliding shaft sleeve 62 just increase supporting point in the body of sliding bearing 65 and on pump shaft 61, reduce rotor part Bounce, reduces the friction stress of sliding bearing 63 and sliding shaft sleeve 62, extends service life.Transmission shaft 36 utilizes two depths Ditch ball bearing 38 is fixed in antifriction-bearing housing 31, is fastened with connection frame 21.
Magnetic driver part is made of outer magnet rotor body 20, interior magnet rotor body 22 and non-magnetic separation sleeve 19.Every It is fastened on the body of sliding bearing 65 from set 19, outer magnet rotor body 20 is connected on transmission shaft 36, and interior magnet rotor body 22 is mounted on pump The upper shaft end of axis 61 makes magnet part mutually form the magnetic force systems that complete lotus root is closed.When inside and outside two magnetic pole is in heteropolar opposite, The magnetic energy of magnetic system is minimum;When magnetic pole turns to, homopolarity is opposite, and the magnetic energy of magnetic system is maximum.After removing external force, the magnetic of magnetic system Extremely mutually exclusive, magnetic force will make magnet be restored to the minimum state of magnetic energy.Motor 47 drives transmission shaft 36 to rotate, outer magnet rotor 20 synchronous rotary of body, magnetic field energy penetrate air-gap and namagnetic substance, drive synchronous with the interior work of magnet rotor body 22 that impeller 7 is connected Rotation, realizes the non contact transmission of power, converts static seal for dynamic sealing, each sealing element is close by tooth profile metal pad 11, locking Seal structure 12, the composition of pump shaft 61, interior magnet rotor body 22 are completely enclosed by the body of sliding bearing 65, separation sleeve 19.Separation sleeve 19 needs Bear internal pressure, using Materials with High Strength, therefore can discharge pressure be up to the medium of 12Mpa, guarantee that separation sleeve is indeformable, pump Body ne-leakage realizes zero leakage.
On supporting way, sliding bearing 63 on the body of sliding bearing, the body of sliding bearing and the pump housing 1, connection frame 21, every It is fastenedly connected from set 19, enhancing rotor part operates rigidity, reduces bounce, vibration, noise.On in terms of the flushing, from pump chamber benefit Clean media fluid is introduced with the flushing hole of the body of sliding bearing 65 and rinses sliding bearing 63, and lubrication sliding bearing 63 takes away cunning The heat that dynamic friction pair and 19 whirlpool of separation sleeve damage generate, makes its sufficient lubrication and cooling, ensure that the safe handling of the pump housing 1.Magnetic Power actuator part is made of outer magnet rotor body 20, interior magnet rotor body 22 and non-magnetic separation sleeve 19.Separation sleeve 19 uses High-strength stud nut, tooth profile metal pad tight 11 are solid on the body of sliding bearing 65, and interior magnet rotor body 22, outer magnet rotor body 20 is complete Separation.Separation sleeve 19 selects high strength titanium alloy to design, and ensure that separation sleeve 19 is indeformable in the case where bearing high internal pressure operating condition It is not damaged.Because the intensity of titanium alloy is high, corrosion resistance is strong, so greatly reduce the thickness of separation sleeve, reduce magnetic loss and Whirlpool damage, is effectively guaranteed the whole efficiency of pump, will not increase energy loss because of separation sleeve 19.Outer magnet rotor body 20 is directly It is connected on transmission shaft 36, transmission shaft 36 is supported using two cylinder roller bearings, and antifriction-bearing housing 31 is provided with lubricating oil pair Rolling bearing carries out oil lubrication, and transmission shaft 36 is connected to the motor by diaphragm coupling.Interior magnet rotor body 22 directly using keyway, Locking nut is fixed on pump shaft.N is assembled in the interior magnet rotor body of magnetic driver to magnet (n is even number) by aligned transfer 22, on outer magnet rotor body 20, magnet part is made mutually to form the magnetic force systems that complete lotus root is closed.When by external force, inside and outside two magnetic pole In heteropolar opposite, i.e. between two magnetic poles angle of displacement Φ=0, the magnetic energy of magnetic system is minimum at this time;When magnetic pole turns to homopolarity Relatively, i.e., angle of displacement Φ=2 π/n between two magnetic poles, the magnetic energy of magnetic system is maximum at this time, and magnet generates movement, and magnetic is driven to turn Son rotation.After removing external force, since the magnetic pole of magnetic system is mutually exclusive, magnetic force will make magnet be restored to the minimum state of magnetic energy, Magnet rotor is also static with the disappearance of external force.When motor drives outer magnet rotor body 20 to rotate, magnetic field energy penetrates air-gap and non- Magnetisable material drives the interior magnet rotor body 22 being connected with impeller 7 to make synchronous rotary, power non contact transmission is realized, by dynamic sealing It is converted into static seal.Since pump shaft 61, interior magnet rotor body 22 are completely enclosed by the body of sliding bearing 65, separation sleeve 19, bearing capacity It is very high, so separation sleeve 19 and seal assembly will not be deformed or be ruptured, Neng Goushi because of pressure height when pumping high-pressure medium Existing zero leakage.
The embodiment of the present invention is given for the purpose of illustration and description, and is not exhaustively or by this to send out It is bright to be limited to disclosed form.The various changes and improvements that those of ordinary skill in the art make technical solution of the present invention, It should all fall into the protection scope that claims of the present invention determines.Selection and description embodiment are to more preferably illustrate the present invention Principle and practical application, and make those skilled in the art it will be appreciated that the present invention to design be suitable for special-purpose The various embodiments with various modifications.

Claims (1)

  1. It mainly include pump, magnetic driver, motor three parts 1. a kind of high pressure magnetic drive pump, it is characterised in that: the pump includes By the pump housing, guide vane, pump cover, the body of sliding bearing, thrust of impeller disk, pump shaft and transmission shaft, connection frame, sliding bearing, sliding shaft sleeve, Gland, bearing rear pressing cover composition before thrust bearing component, antifriction-bearing housing, deep groove ball bearing, bearing;The pump housing by forging weld and At, including outlet(discharge) flange connection neck and the forging pump housing, after outlet(discharge) flange connection neck processes respectively with the forging pump housing, first with argon Arc-welding carries out sealing liquid welding, then carries out strength solder joints using electric welding;Guide vane is fastened on the body of sliding bearing using hexagon socket head cap screw On;The body of sliding bearing is clipped in the middle by connection frame and the pump housing;Transmission shaft is fixed on antifriction-bearing housing using two deep groove ball bearings It is interior, it is fastened with connection frame;The magnetic driver part is by outer magnet rotor body, interior magnet rotor body and non-magnetic separation sleeve group At;Separation sleeve is fastened on the body of sliding bearing, and outer magnet rotor body is connected on transmission shaft, and interior magnet rotor body is mounted on the upper of pump shaft Shaft end;The motor drives transmission shaft rotation, and outer magnet rotor body synchronous rotary, magnetic field energy penetrates air-gap and nonmagnetics Matter drives the interior magnet rotor body being connected with impeller to make synchronous rotary, realizes the non contact transmission of power, convert dynamic sealing to quiet Sealing, each sealing element are made of tooth profile metal pad, lock sealing structure, and pump shaft, interior magnet rotor body are by the body of sliding bearing, separation sleeve It is completely enclosed.
CN201910637954.6A 2019-07-16 2019-07-16 A kind of high pressure magnetic drive pump Pending CN110242596A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910637954.6A CN110242596A (en) 2019-07-16 2019-07-16 A kind of high pressure magnetic drive pump

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Application Number Priority Date Filing Date Title
CN201910637954.6A CN110242596A (en) 2019-07-16 2019-07-16 A kind of high pressure magnetic drive pump

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CN110242596A true CN110242596A (en) 2019-09-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112483421A (en) * 2020-10-21 2021-03-12 江苏大学镇江流体工程装备技术研究院 Magnetic pump with punching-welding formed pump body and impeller

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1501691A (en) * 1974-04-29 1978-02-22 Roth Co Roy E Sensor means
CN101576085A (en) * 2009-02-27 2009-11-11 兰州明德安全技术有限公司 Low plus hydrophobic magnetic pump
CN102808778A (en) * 2011-05-30 2012-12-05 大连四方电泵有限公司 High-pressure magnetic pump
CN203570682U (en) * 2013-10-29 2014-04-30 哈尔滨电气动力装备有限公司 Pressure-bearing pump shell for 300 MW nuclear main pump full-flow test
CN210829786U (en) * 2019-07-16 2020-06-23 大连金工智能装备科技有限公司 High-pressure magnetic pump

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1501691A (en) * 1974-04-29 1978-02-22 Roth Co Roy E Sensor means
CN101576085A (en) * 2009-02-27 2009-11-11 兰州明德安全技术有限公司 Low plus hydrophobic magnetic pump
CN102808778A (en) * 2011-05-30 2012-12-05 大连四方电泵有限公司 High-pressure magnetic pump
CN203570682U (en) * 2013-10-29 2014-04-30 哈尔滨电气动力装备有限公司 Pressure-bearing pump shell for 300 MW nuclear main pump full-flow test
CN210829786U (en) * 2019-07-16 2020-06-23 大连金工智能装备科技有限公司 High-pressure magnetic pump

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112483421A (en) * 2020-10-21 2021-03-12 江苏大学镇江流体工程装备技术研究院 Magnetic pump with punching-welding formed pump body and impeller

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