CN110242412A - A kind of mute water-cooled generator group of totally enclosed type dust-protection type - Google Patents

A kind of mute water-cooled generator group of totally enclosed type dust-protection type Download PDF

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Publication number
CN110242412A
CN110242412A CN201910662979.1A CN201910662979A CN110242412A CN 110242412 A CN110242412 A CN 110242412A CN 201910662979 A CN201910662979 A CN 201910662979A CN 110242412 A CN110242412 A CN 110242412A
Authority
CN
China
Prior art keywords
water
cooling
cooled
internal combustion
combustion engine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910662979.1A
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Chinese (zh)
Inventor
吴迪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YOUERNAI (FUZHOU) POWER MANUFACTURING Co Ltd
Original Assignee
YOUERNAI (FUZHOU) POWER MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YOUERNAI (FUZHOU) POWER MANUFACTURING Co Ltd filed Critical YOUERNAI (FUZHOU) POWER MANUFACTURING Co Ltd
Priority to CN201910662979.1A priority Critical patent/CN110242412A/en
Publication of CN110242412A publication Critical patent/CN110242412A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P3/00Liquid cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
    • F02B63/044Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators the engine-generator unit being placed on a frame or in an housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00Component parts, details or accessories, not otherwise provided for
    • F02B77/11Thermal or acoustic insulation
    • F02B77/13Acoustic insulation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil

Abstract

The present invention provides a kind of mute water-cooled generator groups of totally enclosed type dust-protection type, comprising: water-cooled internal combustion engine has casing and internal combustion engine water cooling system, which is located at casing internal;Water-cooled generator, has shell and generator driven water cooling system, which is located at interior of shell;Dustproof case, the totally-enclosed encapsulation water-cooled internal combustion engine and the water-cooled generator, do not stay inlet and outlet;Water tank is set to outside the dustproof case;The generator driven water cooling system, cooling water of internal combustion engine system and water tank head and the tail connection are formed cooling water loop by Water-cooling circulating pipeline.The present invention is external by water tank, and generating set is really accomplished to completely enclosed structure, can not only accomplish thoroughly dust-proof, moreover it is possible to further decrease the noise of generating set itself.

Description

A kind of mute water-cooled generator group of totally enclosed type dust-protection type
Technical field
It is the present invention relates to a kind of water-cooled generator group, in particular to a kind of to be sent out with the water cooling of dust-proof effect and muting function Motor group.
Background technique
Generating set (English name: Generators Set) is the complete machine by the energy conversion of other forms at electric energy Tool equipment is made of dynamical system (internal combustion engine), control system, silene system, shock mitigation system, exhaust system, by the hydraulic turbine, vapour The driving of turbine, diesel engine or other dynamic power machines, the energy that water flow, air-flow, fuel combustion or nuclear fission are generated turn It turns to mechanical energy and is transmitted to generator, then electric energy is converted to by generator, be output in electrical equipment and use.
For water-cooled generator group is with respect to air-cooled generator group, the internal combustion engine of water-cooled generator group is water cooling internal combustion Machine, generator are water-cooled generator.The characteristics of water-cooled internal combustion engine and water-cooled generator is exactly to utilize water to replace electronic fan pair Key position is cooled down.Due to having lacked the operation of electronic fan, low-noise performance is that air-cooled generator group is incomparable 's.
By those skilled in the art it is found that dust is for generating set, there is very big harm, not only will affect hair The heat dissipation performance of motor group, but also will affect diesel oil, the fine and clean degree of machine oil and the service life of oil pump, it is even more serious It is that, in wet environment, dust also will form conductive media, electric leakage accident is caused to occur.For generating set, dust-proof is one A important proposition.
Although however water-cooled generator group have superior anti-acoustic capability, due to the water circulation system currently used for water cooling It is embedding structure, the water tank to supply water especially for water circulation system is also built in version, therefore for feed-tank cooling, with regard to nothing Generating set is arranged to completely enclosed structure by method, and still needs to setting inlet and outlet, to take away the heat on water tank.And once It is arranged to non-fully closed structure, can not necessarily accomplishes complete dust-proof.Moreover, because completely enclosed knot can not be arranged to Structure, noise is still larger, and the noise of predominantly internal combustion engine leaks.It is remote at 7 meters from existing water-cooled generator group through measuring The noise that place measures is up to 75 decibels or so.Only the water-cooled generator group lower than 63 decibels has been accomplished by Japan at present, traces it to its cause It is because their internal combustion engine noise itself is smaller, however to reduce internal combustion engine noise itself is extremely difficult thing.
As: disclosed in 20181130, it is quiet that the Chinese invention of Publication No. CN208168974U discloses a kind of dust-protection type Sound generating set, including generator, engine and cabinet, are characterized by: only three faces are equipped with air inlet to cabinet, are centrally located at case The rear portion of body.The air inlet is located at the left and right rear end surface of cabinet and rear end surface, is additionally provided with dust-proof air filter in cabinet Filter the B/P EGR Back Pressure Transducer EGR for entering and case intracorporal air and capable of alarming when negative pressure reaches certain value in cabinet.The present invention be It is improved on the basis of existing mute power generator group, by cancelling the air inlet on cabinet door, increasing dust-proof air filter It with the mode of setting B/P EGR Back Pressure Transducer EGR, obstructs the dust outside generating set and enters in generating set, and B/P EGR Back Pressure Transducer EGR can It reminds staff to replace air filter in time, further ensures dust-proof effect, generating set is avoided to overheat and do sth. in advance Abrasion.Although its air inlet on cabinet door increases dust-proof air filter, the partial size of dust is too small after all, filtering effect Fruit is limited, and the presence of air filter affects ventilation speed and heat dissipation performance also receives strong influence.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of mute water-cooled generator group of totally enclosed type dust-protection type, incite somebody to action Water tank is external, and generating set is really accomplished to completely enclosed structure, can not only accomplish thoroughly dust-proof, moreover it is possible to make generating set The noise of itself further decreases.
The present invention is implemented as follows: a kind of mute water-cooled generator group of totally enclosed type dust-protection type, comprising:
Water-cooled internal combustion engine, has casing and internal combustion engine water cooling system, which is located at casing internal;
Water-cooled generator, has shell and generator driven water cooling system, which is located at interior of shell;
Dustproof case, the totally-enclosed encapsulation water-cooled internal combustion engine and the water-cooled generator, do not stay inlet and outlet;
Water tank is set to outside the dustproof case;
Water-cooling circulating pipeline connects the generator driven water cooling system, cooling water of internal combustion engine system and water tank head and the tail It connects to form cooling water loop.
Further, preferred embodiment according to the present invention, the water tank include that bracket, cooling fin and large area are flat Canister, the bracket are supportedly connected to the lower section of the canister, and cooling fin distribution ground connects the metal The bottom surface of container.
Further, preferred embodiment according to the present invention further includes an at least electronic fan, the electronic fan connection It dries in the water tank and against the water surface and/or the cooling fin.
Further, preferred embodiment according to the present invention, the water-cooled internal combustion engine also have muffler pipe, the noise elimination It is additionally provided with silencer cooling water system in device, the silencer cooling water system is serially connected in the generator driven water cooling system and described Between cooling water of internal combustion engine system.
Further, according to a particular embodiment of the invention, the silencer have shell, water inlet, water out and Airflow line is equipped with water flow passage between the airflow line and shell, the water inlet, the water out are each provided on shell simultaneously It is connected to the water flow passage;The water inlet, the water out and the water flow passage constitute the silencer cooling water system.
Further, preferred embodiment according to the present invention further includes retarder, and the water-cooled internal combustion engine is natural gas water Cold internal combustion engine, the water-cooled internal combustion engine also have flywheel, and the water-cooled generator has rotor;The retarder connection is described to fly Between wheel and rotor, and the revolving speed of the flywheel, between 2200-2600 revs/min, the rotor speed is then 1500-1800 Rev/min.
The present invention has the advantages that water-cooled generator group of the invention, will be the water tank to cooling water supply by water cooling The inside of generating set moves on to outside, not only greatly improves the draught capacity of water tank, to largely improve cooling Effect, and generating set can really be accomplished to completely enclosed structure, without staying inlet and outlet, can not only accomplished thoroughly It is dust-proof, moreover it is possible to so that the noise of generating set itself is not easy unofficial biography, especially block the noise of water-cooled internal combustion engine itself, to reach It is just so-called to achieve many things at one stroke to excellent noise reduction effect.Water-cooled generator group of the present invention is measured at a distance at 7 meters from water-cooled generator group Resulting noise only reaches 55 decibels or so, is not only far below the noise of traditional water-cooled generator group, also sends out than Japanese water cooling The noise of motor group greatly reduces.
Detailed description of the invention
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the structural schematic diagram of water-cooled generator group embodiment one of the present invention.
Fig. 2 is the structural schematic diagram of water-cooled generator group embodiment two of the present invention.
Fig. 3 is the structural schematic diagram of the silencer of water-cooled internal combustion engine in the present invention.
Fig. 3 a is cross-sectional view of the Fig. 3 along B-B.
Fig. 4 is the overlooking structure diagram of water tank in the present invention.
Fig. 5 is the structural schematic diagram of water-cooled internal combustion engine and water-cooled generator junction in the present invention.
Specific embodiment
Embodiment one
Refering to Figure 1, the water-cooled generator group of the present embodiment, comprising:
Water-cooled internal combustion engine 1, has casing 11 and internal combustion engine water cooling system 12, which is located at casing 11 It is internal;
Water-cooled generator 2, has shell 21 and generator driven water cooling system 22, which is located at shell 21 It is internal;
Dustproof case 3, it is totally-enclosed to encapsulate the water-cooled internal combustion engine 1 and the water-cooled generator 2, do not stay inlet and outlet;
Water tank 4 is set to outside the dustproof case 3, is such as located at 3 over top of dustproof case, and have one from dustproof case 3 Section apart from when it is preferable, water tank 4 can be made also sufficiently to divulge information;
Water-cooling circulating pipeline 5, by the generator driven water cooling system 22, cooling water of internal combustion engine system 12 and the water tank 4 Head and the tail connection forms cooling water loop.
Embodiment two
It please refers to shown in Fig. 2, the water-cooled generator group of the present embodiment, the difference of the embodiment and embodiment one is:
Water-cooled internal combustion engine 1, also has silencer 13 and silencer cooling water system 14, and silencer cooling water system 14 is set to Inside silencer 13;And the silencer cooling water system 14 is serially connected in the generator driven water cooling system 22 and the internal combustion engine is cold But between water system 12.
That is Water-cooling circulating pipeline 5, the generator driven water cooling system 22, silencer cooling water system 14, internal combustion engine is cooling Water system 12 and the water tank 4 connect from beginning to end forms cooling water loop.
As shown in Fig. 3 and Fig. 3 a, specifically, the silencer 13 have shell 131, water inlet 132, water out 133 with And airflow line 134, water flow passage 135, the water inlet 132, the water are equipped between the airflow line 134 and shell 131 Outlet 133 is each provided on shell 131 and is connected to the water flow passage 135;The water inlet 132, the water out 133 and described Water flow passage 135 constitutes the silencer cooling water system 14.
In conjunction with shown in Fig. 1, Fig. 2 and Fig. 4, in a preferred embodiment of the invention, the water tank 4 includes bracket 41, dissipates Backing 42 and the flat canister 43 of large area, the bracket 31 are supportedly connected to the lower section of the canister 43, institute Connect the bottom surface of the canister 43 with stating the distribution of cooling fin 42.
In another preferred embodiment of the present invention, it further includes newly an at least electronic fan 6, the electronic fan that this is practical 6 are connected to the water tank 4 and dry against the water surface and/or the cooling fin 42.Since electronic fan is compared with conventional fan, make an uproar Sound is smaller compared with the noise of water-cooled internal combustion engine itself, therefore still reduces noise on the whole.
As shown in figure 5, novel sheet practical 13 further includes retarder 7, the water in another embodiment of the invention Cold internal combustion engine 1 is natural gas water-cooled internal combustion engine, and the water-cooled internal combustion engine 1 also has flywheel 15, and the water-cooled generator 2, which has, to be turned Son 23;The retarder 7 connects between the flywheel 15 and rotor 23, and the revolving speed of the flywheel 15 is at 2200-2600 revs/min Between clock, the rotor speed is then 1500-1800 revs/min.The generating efficiency of natural gas power unit can compare diesel generation The decrease in power generation efficiency 30-40% of unit, it is therefore desirable to improve natural gas engine revolving speed, reach 2250 revs/min, make its hair Electrical efficiency is in optimum state, but 122 revolving speed of rotor of generator is limited in 1500-1800 revs/min, wherein 1500 turns/ Minute is 50HZ, and 1800 revs/min are 60HZ.There is retarder 8 to be connected between flywheel 114 and rotor 122, so that it may make flywheel 114 revolving speed is maintained between 2200-2600 revs/min, and can restore revolving speed to 1500 revs/min to generator, so both It improves power and guarantees requirement of the generator to rotor speed again.Such as the flywheel 15 of natural gas water-cooled internal combustion engine reach 2250 turns/ When minute, power 50% can be increased, fuel ratio can save 30% or so.
Although specific embodiments of the present invention have been described above, those familiar with the art should be managed Solution, we are merely exemplary described specific embodiment, rather than for the restriction to the scope of the present invention, it is familiar with this The technical staff in field should be covered of the invention according to modification and variation equivalent made by spirit of the invention In scope of the claimed protection.

Claims (6)

1. a kind of mute water-cooled generator group of totally enclosed type dust-protection type, it is characterised in that: include:
Water-cooled internal combustion engine, has casing and internal combustion engine water cooling system, which is located at casing internal;
Water-cooled generator, has shell and generator driven water cooling system, which is located at interior of shell;
Dustproof case, the totally-enclosed encapsulation water-cooled internal combustion engine and the water-cooled generator, do not stay inlet and outlet;
Water tank is set to outside the dustproof case;
Water-cooling circulating pipeline, by the generator driven water cooling system, cooling water of internal combustion engine system and water tank head and the tail connection shape At cooling water loop.
2. a kind of mute water-cooled generator group of totally enclosed type dust-protection type as described in claim 1, it is characterised in that: the water tank It is supportedly connected to the lower section of the canister including bracket, cooling fin and the flat canister of large area, the bracket, Cooling fin distribution ground connects the bottom surface of the canister.
3. a kind of mute water-cooled generator group of totally enclosed type dust-protection type as claimed in claim 2, it is characterised in that: further include to A few electronic fan, the electronic fan are connected to the water tank and dry against the water surface and/or the cooling fin.
4. a kind of mute water-cooled generator group of totally enclosed type dust-protection type as described in claim 1, it is characterised in that: the water cooling Internal combustion engine also has silencer, and silencer cooling water system, the silencer cooling water system string are additionally provided in the silencer It connects between the generator driven water cooling system and the cooling water of internal combustion engine system.
5. a kind of mute water-cooled generator group of totally enclosed type dust-protection type as claimed in claim 4, it is characterised in that: the noise elimination Device has shell, water inlet, water out and airflow line, and water flow passage, the water are equipped between the airflow line and shell Import, the water out are each provided on shell and are connected to the water flow passage;The water inlet, the water out and the water flow Road constitutes the silencer cooling water system.
6. a kind of mute water-cooled generator group of totally enclosed type dust-protection type as described in claim 1, it is characterised in that: further include subtracting Fast device, the water-cooled internal combustion engine are natural gas water-cooled internal combustion engine, and the water-cooled internal combustion engine also has flywheel, the water-cooled generator With rotor;The retarder connects between the flywheel and rotor, and the revolving speed of the flywheel is at 2200-2600 revs/min Between, the rotor speed is then 1500-1800 revs/min.
CN201910662979.1A 2019-07-23 2019-07-23 A kind of mute water-cooled generator group of totally enclosed type dust-protection type Pending CN110242412A (en)

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CN201910662979.1A CN110242412A (en) 2019-07-23 2019-07-23 A kind of mute water-cooled generator group of totally enclosed type dust-protection type

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111042915A (en) * 2019-12-31 2020-04-21 重庆鼎工机电有限公司 Cooling water circulation system of mute box unit

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101907009A (en) * 2010-07-19 2010-12-08 中国人民解放军重庆通信学院 Impedance composite water-cooled muffler for diesel generator set
CN203879620U (en) * 2014-05-14 2014-10-15 镇江东方康驰电机制造有限公司 Vehicle-mounted silent diesel engine generator set
CN204082324U (en) * 2014-08-06 2015-01-07 优而耐(福州)动力制造有限公司 Super-silent water-cooled generator group
CN205154386U (en) * 2015-11-26 2016-04-13 济南吉美乐电源技术有限公司 Subminiature silence generator unit
CN205955832U (en) * 2016-08-19 2017-02-15 济南吉美乐电源技术有限公司 Small -size silence generator unit of radiator disconnect -type
CN106677859A (en) * 2017-02-21 2017-05-17 济南吉美乐电源技术有限公司 Water cooling silencer suitable for box type mute low-power internal combustion engine generator set
CN210509378U (en) * 2019-07-23 2020-05-12 优而耐(福州)动力制造有限公司 Totally enclosed dust-protection silence water-cooled generator group

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101907009A (en) * 2010-07-19 2010-12-08 中国人民解放军重庆通信学院 Impedance composite water-cooled muffler for diesel generator set
CN203879620U (en) * 2014-05-14 2014-10-15 镇江东方康驰电机制造有限公司 Vehicle-mounted silent diesel engine generator set
CN204082324U (en) * 2014-08-06 2015-01-07 优而耐(福州)动力制造有限公司 Super-silent water-cooled generator group
CN205154386U (en) * 2015-11-26 2016-04-13 济南吉美乐电源技术有限公司 Subminiature silence generator unit
CN205955832U (en) * 2016-08-19 2017-02-15 济南吉美乐电源技术有限公司 Small -size silence generator unit of radiator disconnect -type
CN106677859A (en) * 2017-02-21 2017-05-17 济南吉美乐电源技术有限公司 Water cooling silencer suitable for box type mute low-power internal combustion engine generator set
CN210509378U (en) * 2019-07-23 2020-05-12 优而耐(福州)动力制造有限公司 Totally enclosed dust-protection silence water-cooled generator group

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111042915A (en) * 2019-12-31 2020-04-21 重庆鼎工机电有限公司 Cooling water circulation system of mute box unit
CN111042915B (en) * 2019-12-31 2024-01-26 重庆鼎工机电有限公司 Cooling water circulation system of mute box unit

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