CN110242326A - The grouting device of tunnel mud - Google Patents

The grouting device of tunnel mud Download PDF

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Publication number
CN110242326A
CN110242326A CN201910522625.7A CN201910522625A CN110242326A CN 110242326 A CN110242326 A CN 110242326A CN 201910522625 A CN201910522625 A CN 201910522625A CN 110242326 A CN110242326 A CN 110242326A
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CN
China
Prior art keywords
agitator tank
tank
pulp injection
shaft
bottom end
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Granted
Application number
CN201910522625.7A
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Chinese (zh)
Other versions
CN110242326B (en
Inventor
王珏
龚娟
张旭
李东勇
刘华江
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CCCC Third Highway Engineering Co Ltd
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CCCC Third Highway Engineering Co Ltd
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Priority to CN201910522625.7A priority Critical patent/CN110242326B/en
Publication of CN110242326A publication Critical patent/CN110242326A/en
Application granted granted Critical
Publication of CN110242326B publication Critical patent/CN110242326B/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

The invention discloses a kind of grouting device of tunnel mud, including agitator tank, pulp injection tank and pushing component, multiple stirring rods and two roller bearings are equipped in agitator tank, roller bearing is equipped with protrusion;Pulp injection tank is located at below the agitator tank and is connected to by bellows with agitator tank;Pushing component pushes pulp injection tank sidewall slope to realize slip casting.Agitator tank in the present invention realizes being used in combination for a variety of agitating modes during stirring, improves the mixing effect of slip casting mud.The present invention also utilizes pushing component and pulp injection tank to cooperate, and realizes the control to slip casting rate during slip casting, also avoids during slip casting slip casting mud the case where pulp injection tank discharge port blocks.

Description

The grouting device of tunnel mud
Technical field
The present invention relates to grouting device field, the grouting device of specifically a kind of tunnel mud.
Background technique
Currently, being all to be filled using slip casting for the fields such as railway and vcehicular tunnel, fiery colliery, shaft building and underground waterproof It sets to be implemented, not only greatly accelerates the process of engineering, also improve the construction quality of engineering, in homogenate and slip casting In the process, huge on construction quality influence for the mixing evenness of the mud of slip casting, the rate of slip casting also has slip casting effect Great influence, it is good that therefore, it is necessary to a kind of mixing effects, the high-efficient grouting equipment of slip casting.
Summary of the invention
It is an object of the invention to solve at least the above problems, and provide the advantages of at least will be described later.
It is a still further object of the present invention to provide the grouting devices of tunnel mud.The mistake of agitator tank in the present invention in stirring Being used in combination for a variety of agitating modes is realized in journey, improves the mixing effect of slip casting mud.The present invention also utilize pushing component and Pulp injection tank cooperates, and realizes the control to slip casting rate during slip casting, also avoids slip casting mud during slip casting and exist The case where pulp injection tank discharge port blocks.
In order to realize these purposes and other advantages according to the present invention, the grouting device of tunnel mud is provided, comprising:
Pedestal is equipped with strut vertically thereon, and the strut includes casing and motion bar, the bottom end of described sleeve pipe and the bottom The upper surface of seat is affixed, rotary table is coaxially disposed in described sleeve pipe, the end face of the rotary table opens up blind hole, one end of the motion bar It is protruded into described sleeve pipe by the top of described sleeve pipe and is contacted with the rotary table, between the motion bar and the bottom end of the blind hole Stretchable cable wire is set;
Agitator tank is mounted on the base by mounting rack, and the agitator tank is by being located above and being vertically arranged Hollow cylinder and underlying up big and down small hollow round table integrally form, top closure, the open bottom end of the agitator tank, The side wall of the agitator tank opens up feed inlet, is equipped with web plate, shaft, planetary gear, two roller bearings, the net in the agitator tank Plate horizontal card is set to the junction of the hollow cylinder and hollow round table, and the shaft is vertically arranged, and the upper end Qi Ding is perpendicular to stretch out institute It states agitator tank and connects the output shaft of a motor, bottom end and rotatably connect with the web plate by first bearing, described turn The middle part and lower part of axis are equipped with the stirring rod of multiple levels, and the planetary gear is located above multiple stirring rods, the planet tooth Wheel includes sun gear, two first gears engaged simultaneously with sun gear, the gear ring engaged simultaneously with two first gears, The inner wall of the gear ring and the agitator tank is affixed, and the sun gear is set in the top of the shaft, two first gears Axis be fixed on the top of the shaft, two roller bearings are vertically arranged and are centrosymmetric distribution about the shaft, one The top of roller bearing is linked with the inner ring that the axis of a first gear is coaxially connected, bottom end connect second bearing, the second bearing The bottom end of outer ring connect Contraband shape strut, be arranged idler wheel on the Contraband shape strut, the upper surface of the idler wheel and the web plate connects The side wall of touching, the roller bearing is equipped with multiple semicircular protrusions;
Pulp injection tank is mounted on the base by the strut, and the pulp injection tank is located at below the agitator tank simultaneously It is connected to by bellows with the discharge port of the bottom end of the agitator tank, the bottom end side of the pulp injection tank is equipped with a pair first and connects Block, the other side and the motion bar are affixed, and the side wall of the pulp injection tank is equipped with discharge port;
Pushing component comprising fixed link, the second link block, the fixed link is vertically arranged on the base, described Horizontal in fixed link to be equipped with push rod, the push rod is slidably connected through the fixed link and with the fixed link, the push rod One end is contacted with the side wall of the pulp injection tank, and the push rod is equipped with the tooth band being arranged upward, and the fixed link is equipped with worm screw, The worm screw engages with the tooth band on the push rod, and one end of the worm screw rotatably connects the fixation by 3rd bearing Bar, the other end are coaxially arranged turntable, and the turntable is equipped with handle, and second link block is vertically arranged on the base, Second link block is rotatably connect with a pair of first link block by bolt.
Preferably, the mounting rack includes that a pair of of upright bar, support ring and a pair of of auxiliary rod, the upright bar are vertically arranged in On the pedestal, the top of a pair of of upright bar passes through the opposite side that connecting rod connects the support ring respectively, and the support ring level is set Set and be set in the junction of the hollow cylinder and hollow round table, the both ends of the auxiliary rod respectively with the side wall of agitator tank, The top of the upright bar is affixed.
Preferably, the mesh aperture on the web plate is 1.5cm.
Preferably, rubber antiskid set is arranged outside the handle.
Preferably, the push rod is equipped with top plate far from one end of the pulp injection tank.
Preferably, the stirring rate of the shaft is 300r/min.
The present invention is include at least the following beneficial effects:
The first, planetary gear is set in agitator tank, and motor also drives while the rotation of stirring rod on driving shaft Rotation and the revolution around shaft occur for roller bearing, are additionally provided with multiple protrusions in shaft, to the stirring extent of slip casting mud by larger Raising.
The second, after mud enters pulp injection tank, pulp injection tank is tilted using pushing component, agitator tank can be not being influenced The discharge velocity of the control of gradient mud of pulp injection tank is utilized in the case where normal use, it is often more important that avoid mud and infusing Starch the stopping state in tank.
Further advantage, target and feature of the invention will be partially reflected by the following instructions, and part will also be by this The research and practice of invention and be understood by the person skilled in the art.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the one of technical solution of the present invention;
Fig. 2 is the structural schematic diagram of mounting rack described in the one of technical solution of the present invention;
Fig. 3 is planetary gear structural schematic diagram described in the one of technical solution of the present invention;
Fig. 4 is the structural schematic diagram of strut described in the one of technical solution of the present invention.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples, to enable those skilled in the art's reference Specification word can be implemented accordingly.
As shown in figures 1-4, the grouting device of tunnel mud, comprising:
Pedestal 1, thereon vertically be equipped with strut 11, strut 11 include casing 111 and motion bar 112, the bottom end of casing 111 with The upper surface of pedestal 1 is affixed, and rotary table 113 is coaxially disposed in casing 111, and the end face of rotary table 113 opens up blind hole, motion bar 112 One end is protruded into casing 111 by the top of casing 111 and is contacted with rotary table 113, is arranged between motion bar 112 and the bottom end of blind hole Stretchable cable wire 114;
Agitator tank 2 is mounted on pedestal 1 by mounting rack 21, and agitator tank 2 is hollow by what is be located above and be vertically arranged Cylinder and underlying up big and down small hollow round table integrally form, top closure, the open bottom end of agitator tank 2, agitator tank 2 Side wall open up feed inlet 22, web plate 23,25, two shaft 24, planetary gear roller bearings 26,23 water of web plate are equipped in agitator tank 2 The flat junction for being arranged in hollow cylinder and hollow round table, shaft 24 are vertically arranged, and the upper end Qi Ding is perpendicular to be stretched out agitator tank 2 and connect Output shaft, bottom end and the web plate 23 of one motor 27 are rotatably connected by first bearing, and the middle part and lower part of shaft 24 are set There is the stirring rod 241 of multiple levels, planetary gear 25 is located at multiple 241 tops of stirring rod, and planetary gear 25 includes sun gear 251, two first gears 252 engaged simultaneously with sun gear 251, the gear ring engaged simultaneously with two first gears 252 253, gear ring 253 and the inner wall of agitator tank 2 are affixed, and sun gear 251 is set in the top of shaft 24, two first gears 252 Axis be fixed on the top of shaft 24, two roller bearings 26 are vertically arranged and are centrosymmetric distribution about shaft 24, a rolling The top of axis 26 is linked with the inner ring that the axis of a first gear 252 is coaxially connected, bottom end connect second bearing, second bearing The bottom end of outer ring connects Contraband shape strut 261, is arranged idler wheel 262 on Contraband shape strut 261, idler wheel 262 and the upper surface of web plate 23 connect The side wall of touching, roller bearing 26 is equipped with multiple semicircular raised 263;
Pulp injection tank 3 is mounted on pedestal 1 by strut 11, and pulp injection tank 3 is located at 2 lower section of agitator tank and by bellows 4 It is connected to the discharge port of the bottom end of agitator tank 2, the bottom end side of pulp injection tank 3 is equipped with a pair of first link block 31, the other side and work Lever 112 is affixed, and the side wall of pulp injection tank 3 is equipped with discharge port 32;
Pushing component 5 comprising fixed link 51, the second link block 52, fixed link 51 are vertically arranged on pedestal 1, fixed Horizontal on bar 51 to be equipped with push rod 511, push rod 511 is slidably connected through fixed link 51 and with fixed link 51, one end of push rod 511 with The side wall of pulp injection tank 3 contacts, and push rod 511 is equipped with the tooth band being arranged upward, and fixed link 51 is equipped with worm screw 512 and push rod 511 On the engagement of tooth band, one end of worm screw 512 is by the way that 3rd bearing is rotatably connected and fixed bar 51, the other end is coaxially arranged turntable 513, turntable 513 is equipped with handle 514, and the second link block 52 is vertically arranged on pedestal 1, the second link block 52 and a pair first Link block 31 is rotatably connected by bolt 521.
Pedestal 1 is equipped with strut 11, the second link block 52, fixed link 51 and mounting rack 21.Strut 11 and the second link block 52 are oppositely arranged, and the balance connected by different modes from the bottom end of pulp injection tank 3 simultaneously to keep pulp injection tank 3, wherein branch Bar 11 includes vertical casing 111 and the motion bar 112 for being inserted from above into casing 111, and casing is interior to be arranged a rotary table 113, circle It is opened up on platform with blind hole, motion bar 112 is connect with the bottom end of blind hole by cable wire 114, and cable wire 114 is deposited in blind when not tightening In hole.Run through simultaneously in the first link block of a pair 32 of second link block 52 insertion, 3 bottom of pulp injection tank and by bolt 521, it is fixed Pulp injection tank is allowed to rotate while pulp injection tank 3 and pedestal 1 relative position.
In use, mud enters in agitator tank 2 from feed inlet 22,27 output shaft of motor rotates and drives shaft 24 at this time It rotates, therefore the multiple stirring rods being arranged in shaft start to be stirred the mud entered in agitator tank 2, the rotation of shaft 24 Rotate the sun gear 251 being set in shaft 24, the rotation of sun gear 251 also drives two first gears 253 certainly simultaneously Turn and surround the revolution of sun gear 251 to be that roller bearing 26 starts rotation and revolution motion, completes entirely to stir with stirring rod cooperation Process is mixed, the mud after stirring leaks down from web plate 23, enters in pulp injection tank 3 by bellows 4, when starting slip casting, shakes Turntable 513 rotates after the dynamic handle 514 being arranged in fixed link 51, worm screw 512 due to being rotatably connected in fixed link 51, It rotates and push rod 511 is driven to be subjected to displacement, one end of push rod 511 just pushes 3 run-off the straight of pulp injection tank, and bellows 4 is drawn It stretches but is not blocked, rotate between the second link block 52 and a pair of first link block 32, it is movable after 3 run-off the straight of pulp injection tank Bar 112 is pulled out in casing by pulp injection tank 3, and cable wire 114 is stretched.Mud in pulp injection tank 3 by discharge port flow out pulp injection tank 3 and with Grouting behind shaft or drift lining.
In the present invention, planetary gear is set in agitator tank, and motor is while the rotation of stirring rod on driving shaft Also it drives roller bearing that rotation and the revolution around shaft occurs, multiple protrusions is additionally provided in shaft, to the stirring extent of slip casting mud By biggish raising.After mud enters pulp injection tank, pulp injection tank is tilted using pushing component, agitator tank can not influenced Using the discharge velocity of the control of gradient mud of pulp injection tank in the case where normal use, since pulp injection tank is integral inclined, so Mud is avoided to a certain extent in slip casting is rolled the case where blocking, and worm geared principle is utilized in pushing component, is using There are also self-locking effects in the process, can effectively prevent operation error occur and there is a situation where pulp injection tanks to fall off.
In another technical solution, mounting rack 21 includes a pair of of upright bar 212, support ring 213 and a pair of of auxiliary rod 214, is stood Bar 212 is vertically arranged on pedestal 1, and the top of a pair of of upright bar 212 passes through the opposite side that connecting rod 215 connects support ring 213 respectively, Support ring 213 is horizontally disposed and is set in the junction of the hollow cylinder and hollow round table, the both ends difference of auxiliary rod 214 It is affixed with the side wall of agitator tank 2, the top of upright bar 212.The two sides of fixed link are arranged in mounting rack in the present invention, do not influence it is whole It can guarantee that the agitator tank being located above pulp injection tank steady, safety can continue to stir while the use of a pulp injection tank.
In another technical solution, the mesh aperture on 23 web plates is 1.5cm.The aperture setting of mesh can be according to slip casting The different purposes of mud are adjusted with requiring, this is the preferred embodiment in the technical program.
In another technical solution, rubber antiskid set is arranged outside handle 514.When the design can increase shake handle 514 The frictional force of handle avoids the slippage of handle 514 from causing danger, improves safety when invention is implemented.
In another technical solution, push rod 511 is equipped with top plate 515 far from one end of pulp injection tank 3.The design is in order to prevent Push rod 511 is when pushing pulp injection tank 3, since misoperation causes push rod 511 that all pulp injection tank may be kept de- by fixed link It is controlled from pushing component 51, improves the safety that invention is implemented.
In another technical solution, the stirring rate of shaft 24 is 300r/min in agitator tank 2.Agitator tank 2 in the design Stirring rate be to be provided after comprehensively considering the stability in use that effective stirring rate is set up on mounting rack 21 with agitator tank 2 Preferred embodiment.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details and legend shown and described herein.

Claims (6)

1. the grouting device of tunnel mud characterized by comprising
Pedestal is equipped with strut vertically thereon, and the strut includes casing and motion bar, the bottom end of described sleeve pipe and the pedestal Upper surface is affixed, and rotary table is coaxially disposed in described sleeve pipe, and the end face of the rotary table opens up blind hole, and one end of the motion bar is by institute The top for stating casing is protruded into described sleeve pipe and is contacted with the rotary table, is arranged between the motion bar and the bottom end of the blind hole Stretchable cable wire;
Agitator tank is mounted on the base by mounting rack, and the agitator tank is hollow by what is be located above and be vertically arranged Cylinder and underlying up big and down small hollow round table integrally form, and top closure, the open bottom end of the agitator tank are described The side wall of agitator tank opens up feed inlet, is equipped with web plate, shaft, planetary gear, two roller bearings, the web plate water in the agitator tank The flat junction for being arranged in the hollow cylinder and hollow round table, the shaft are vertically arranged, and are stirred described in the perpendicular stretching in the upper end Qi Ding It mixes tank and connects the output shaft of a motor, bottom end and rotatably connect with the web plate by first bearing, the shaft Middle part and lower part are equipped with the stirring rod of multiple levels, and the planetary gear is located above multiple stirring rods, the planetary gear packet Sun gear, two first gears engaged simultaneously with sun gear, the gear ring engaged simultaneously with two first gears are included, it is described The inner wall of gear ring and the agitator tank is affixed, and the sun gear is set in the top of the shaft, the axis of two first gears It is fixed on the top of the shaft, two roller bearings are vertically arranged and are centrosymmetric distribution about the shaft, a roller bearing Top link with the axis of a first gear is coaxially connected, bottom end connect second bearing inner ring, the second bearing it is outer The bottom end of circle connects Contraband shape strut, is arranged idler wheel on the Contraband shape strut, the idler wheel is contacted with the upper surface of the web plate, institute The side wall for stating roller bearing is equipped with multiple semicircular protrusions;
Pulp injection tank is mounted on the base by the strut, and the pulp injection tank is located at below the agitator tank and passes through Bellows is connected to the discharge port of the bottom end of the agitator tank, the bottom end side of the pulp injection tank be equipped with a pair of first link block, The other side and the motion bar are affixed, and the side wall of the pulp injection tank is equipped with discharge port;
Pushing component comprising fixed link, the second link block, the fixed link are vertically arranged on the base, the fixation Horizontal on bar to be equipped with push rod, the push rod is slidably connected through the fixed link and with the fixed link, one end of the push rod It is contacted with the side wall of the pulp injection tank, the push rod is equipped with the tooth band being arranged upward, and the fixed link is equipped with worm screw, described Worm screw engages with the tooth band on the push rod, one end of the worm screw by 3rd bearing rotatably connect the fixed link, The other end is coaxially arranged turntable, and the turntable is equipped with handle, and second link block is vertically arranged on the base, described Second link block is rotatably connect with a pair of first link block by bolt.
2. the grouting device of tunnel mud as described in claim 1, which is characterized in that the mounting rack include a pair of of upright bar, Support ring and a pair of of auxiliary rod, the upright bar are vertically arranged on the base, and the top of a pair of of upright bar passes through connecting rod respectively The opposite side of the support ring is connected, the support ring is horizontally disposed and is set in the combination of the hollow cylinder and hollow round table Place, the both ends of the auxiliary rod are affixed with the top of the side wall of agitator tank, the upright bar respectively.
3. the grouting device of tunnel mud as described in claim 1, which is characterized in that the mesh aperture on the web plate is 1.5cm。
4. the grouting device of tunnel mud as described in claim 1, which is characterized in that be arranged rubber antiskid outside the handle Set.
5. the grouting device of tunnel mud as described in claim 1, which is characterized in that the push rod is far from the pulp injection tank One end is equipped with top plate.
6. the grouting device of tunnel mud as described in claim 1, which is characterized in that the stirring rate of the shaft is 300r/min。
CN201910522625.7A 2019-06-17 2019-06-17 Grouting device for tunnel slurry Active CN110242326B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910522625.7A CN110242326B (en) 2019-06-17 2019-06-17 Grouting device for tunnel slurry

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Application Number Priority Date Filing Date Title
CN201910522625.7A CN110242326B (en) 2019-06-17 2019-06-17 Grouting device for tunnel slurry

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CN110242326A true CN110242326A (en) 2019-09-17
CN110242326B CN110242326B (en) 2020-07-28

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111894629A (en) * 2020-06-12 2020-11-06 武汉船用机械有限责任公司 Shield constructs quick-witted slip casting jar and shield constructs machine
CN114876504A (en) * 2022-04-30 2022-08-09 甘肃路桥建设集团有限公司 Radial expanding type tunnel lining slip casting machine of annular offset hybrid
CN115721974A (en) * 2023-01-28 2023-03-03 中铁电气化局集团有限公司 Slurry circulation preparation grouting system behind shield muck wall

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111894629A (en) * 2020-06-12 2020-11-06 武汉船用机械有限责任公司 Shield constructs quick-witted slip casting jar and shield constructs machine
CN114876504A (en) * 2022-04-30 2022-08-09 甘肃路桥建设集团有限公司 Radial expanding type tunnel lining slip casting machine of annular offset hybrid
CN115721974A (en) * 2023-01-28 2023-03-03 中铁电气化局集团有限公司 Slurry circulation preparation grouting system behind shield muck wall
CN115721974B (en) * 2023-01-28 2023-04-04 中铁电气化局集团有限公司 Slurry circulation preparation grouting system behind shield muck wall

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