CN110241480A - A kind of novel block copolymer mixture elastomer and its manufacturing method - Google Patents

A kind of novel block copolymer mixture elastomer and its manufacturing method Download PDF

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Publication number
CN110241480A
CN110241480A CN201910503657.2A CN201910503657A CN110241480A CN 110241480 A CN110241480 A CN 110241480A CN 201910503657 A CN201910503657 A CN 201910503657A CN 110241480 A CN110241480 A CN 110241480A
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block copolymer
elastomer
styrene
copolymer mixture
novel block
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CN110241480B (en
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张连根
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Shanghai Mengsi New Material Technology Co Ltd
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Shanghai Mengsi New Material Technology Co Ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/10Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained by reactions only involving carbon-to-carbon unsaturated bonds as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent

Abstract

The present invention relates to a kind of novel block copolymer mixture elastomer and its manufacturing methods, include step: a kind of novel block copolymer mixture a) is provided by being blended, it includes at least one styrene block copolymer (SBC) A and at least one thermoplastic polyether ester elastomer (TPEE) B;B) it is granulated again after being melted mixture using the pelletizer for being suitable for copolymer granulation to the novel block copolymer mixture, to obtain the novel block copolymer mixture after each component is sufficiently mixed uniformly;C) melt spinning is carried out to obtain elastomer precursor to the novel block copolymer mixture;D) maturation process is carried out to the elastomer precursor, obtains the new elastic fiber.Wherein, the weight ratio of the styrene block copolymer A and the thermoplastic polyether ester elastomer B are between 90: 10~10: 90.

Description

A kind of novel block copolymer mixture elastomer and its manufacturing method
Technical field
The present invention relates to a kind of manufacturing methods of novel block copolymer mixture elastomer;And described in a kind of use Novel block copolymer mixture elastomer made of manufacturing method;And the elastomer is in all kinds of textile fabrics or bullet Application in the fields such as property cotton rope.
Background technique
In the elastomer used in weaving at present or elastic cotton rope field, spandex (scientific name " polyurethane elastomeric fiber ", Including dry method spandex, Wet-process Spandex and melt spun spandex) it accounts for the market share close to 90% and occupies dominant position.But spandex exists It is easy to aging degradation, easy fracture relaxation, containing hazardous solvent, it is not alkaline-resisting, chlorine-resistant drift, be not easy the defects of contaminating dark color.
In elastic cotton rope field, caused using conventional spandex fiber elastic cotton rope cannot persistently, under not ageing-resistant, intensity The defects of drop, the body especially in the elastic cotton rope in professional domain (such as the fields such as outdoor sports, extreme sport, mountain-climbing cotton rope) Reveal obviously defect, needs a kind of elastomer that stability and durability is anti-aging instead.
The polyolefin elastic fiber of tradition crosslinking is the Dow Chemical Company (Dow Chemical) in the new of release in 2002 or so Type elastomer product, such elastomer are resistant to up to 220 DEG C of setting temperature, chlorine-resistant drift, strong acid-base, uvioresistant drop Solution, flexible and can be low-temperature shaped, the usage and dosage in textile is also suitable with spandex, overcome spandex it is not ageing-resistant, Chlorine-resistant does not float not alkaline-resisting disadvantage, is preferably a kind of elastomer of comprehensive performance.
But for polyolefin elastic fiber (based on made of POE) since its immanent structure is limited, elastic recovery rate is poor, Elastic recovery rate after 300% stretching is generally below 85%, and elastic recovery rate is low after stretching than the 300% of common dry method spandex Nearly 10% is even more, so that many fabric (such as underwears, swimming for needing normal rebound degree requirements can not be promoted the use of Clothing, jean, gym suit etc.) in.
Meanwhile there are also some limitations through polyolefin elastic fiber made of electron radiation crosslinking, mainly: expensive irradiation Expense increases the cost of fiber significantly;The irradiation of high dose can cause fiber to generate heat, may cause the mutual adhesion of fiber and Unwinding is difficult;The polyolefin elastic fiber handled using electron beam irradiation has lacking for the irradiation dose uniformity difference for being difficult to overcome It falls into, will cause in same spinning cake the difference on the Gel baits of fiber everywhere, eventually cause the fabric containing such elastomer Cloth cover out-of-flatness.In addition, thermoplastic polyolefin elastomer becomes thermosetting polyolefin elastomer after being crosslinked, it is difficult to natural Degradation, causes difficulty to circulation and stress.
In order to reduce the cost of production polyolefin elastic fiber, CN103361767B and CN103290509B are each provided A kind of heat resistance is able to the manufacturing method of improved thermoplastic polyolefin elastomer.It is base that foregoing invention fiber, which is by propylene, Mixed with polymers is process, and is not needed electronic crosslinking procedure of processing and crosslinking agent, is simplified manufacturing method.Foregoing invention fiber Maintain the most of advantages for the polyolefin elastic fiber being traditionally crosslinked, heat resistance by polypropylene fusing point (160 DEG C~ 169 DEG C) limitation, but also can reach 110 DEG C~150 DEG C, can meet most of textile fabric or elastic cotton rope dyeing, The requirement of the normal process temperatures such as dry and thermal finalization.But the polyolefin elastic fiber that the invention fiber is crosslinked with tradition, Since its immanent structure is limited, elastic recovery rate is poor, and the elastic recovery rate after 300% stretching is generally below 82%.This is heavy It wants defect that the invention fiber is used in textile fabric to be above limited by very large.
It is well known that styrene block copolymer (SBC), which compares traditional polyolefin elastic copolymer (POE), to be had more preferably Elastic recovery, and styrene block copolymer is also a kind of special polyolefin copolymers, the characteristics such as acid-fast alkali-proof Much stronger than polyurethane elastomer.But the use temperature of styrene block copolymer is lower, mainly due to styrene The glass transition temperature of styrene hard block in object at 95 DEG C or so, the normal use temperature that can bear 60 DEG C~80 DEG C with Under.So the styrene block copolymer elastomer using produced in conventional processes cannot bear textile fabric or elasticity The requirement of the normal process temperatures such as dyeing, drying and the thermal finalization of cotton rope can not directly apply to textile fabric or elastica In the market in rope field.
In the elastomer used in weaving or elastic cotton rope field, polyester ether elastic fiber occupies a tiny space. It passes through thermoplastic polyether ester elastomer (TPEE, also known as thermoplastic co-polymer ester elastomer) by Di Ren company first in nineteen ninety Melt spinning.It is with crystallinity height, and the high polyester segment of fusing point is as hard section, with the lower nothing of glass transition temperature Polyethers (being also possible to polyester) is shaped as soft segment, by chemically reacting the block copolymer being combined into.With elastic polyurethane Fiber is compared, and polyester ether elastic fiber has excellent stability, oil resistivity, heat resistance, and (its minimum fusing point is not less than 170 DEG C), abrasion performance, chlorine-resistant drift property and can dyeability.But there is also some disadvantages for TPEE elastomer, such as its elongation at break With elastic recovery rate still not as good as spandex, its degree for substituting spandex is limited.
Bibliography 1:CN1505660
Bibliography 2:CN103361767B
Bibliography 3:CN103290509B
Summary of the invention
The purpose of the present invention is to provide a kind of manufacturing method of novel block copolymer mixture elastomer, this hairs There is provided a kind of elastomers of novel block copolymer mixture for being not required to crosslinking for bright direct result.With tradition crosslinking Polyolefin elastic fiber is compared, which presents higher breaking strength and more superior elastic recovery rate.The elastomer Enough heat resistances can be had by being not required to irradiation, can meet the dye of most of textile yarn and textile fabric or elastic cotton rope The requirement of the normal process temperatures such as color, drying and thermal finalization reduces production cost significantly and simplifies production procedure.
The present invention relates to a kind of manufacturing methods of novel block copolymer mixture elastomer, comprise the following steps:
A) a kind of novel block copolymer mixture is provided by being blended, it includes at least one styrenes Object (SBC) A and at least one thermoplastic polyether ester elastomer (TPEE) B;
B) the novel block copolymer mixture is melted mixture using the pelletizer for being suitable for copolymer granulation It is granulated again afterwards, to obtain the novel block copolymer mixture after each component is sufficiently mixed uniformly;
C) melt spinning is carried out to obtain elastomer precursor to the novel block copolymer mixture.
D) maturation process is carried out to the elastomer precursor, obtains the new elastic fiber.
Wherein, in styrene block copolymer (SBC) A, styrene/rubber ratio 10: 90~40: 60 it Between;Melt index (200 DEG C/5.0kg) is between 1~30g/10min.Thermoplastic polyether ester elastomer (TPEE) B's is close Degree is in 1.01~1.30g/cm3Between;Hardness (shore D) is between 25D~85D, preferably 28D~55D;Fusing point is at 170 DEG C Between~230 DEG C, preferably 175 DEG C~215 DEG C.The styrene block copolymer A's and thermoplastic polyether ester elastomer B Weight ratio is between 90: 10~10: 90, and preferably 85: 15~50: 50, more preferable 80: 20~60: 40.
In the manufacturing method of the present invention, styrene block copolymer (SBC) A may include styrene-isoprene Styrene (SIS), s-B-S (SBS), styrene-isoprene/butadiene-styrene (SIBS), benzene Ethylene-vinyl/butylene-styrene (SEBS), styrene-ethylene/propylene-styrene (SEPS) and above-mentioned styrene block are total Polymers grafting, modified functionalized styrene block copolymer derivative etc..
In the manufacturing method of the present invention, the novel block copolymer mixture may include PPA (plastic processing additives) To promote spinning properties, preferably fluorine-containing auxiliary agent, dosage is between 100ppm-3000ppm.
In the manufacturing method of the present invention, the novel block copolymer mixture may include high molecular weight silicone powder to mention Spinning properties, preferably super high molecular weight silicone powder are risen, dosage is between 500ppm-6000ppm.
Various conventional additives, example can be optionally further included in novel block copolymer mixture of the invention Such as: antioxidant, UV stabilizer, plumper, antistatic agent, lubricant, nucleating agent, compatilizer, release agent, clarifying agent, filler, Colorant, water absorbing agent etc., further to promote the spinning properties of novel block copolymer mixture.
Above-mentioned additive can be added in novel block copolymer mixture.These usual additives are being granulated extrusion It stirs evenly with mixture before process, or is fed in being granulated extrusion process by individual weight-loss type feeder or screw rod in advance Material machine is added separately in the feed inlet of pelletizer by weight, with mixture.
In the manufacturing method of the present invention, in described [0016] the step b) that the novel block copolymer group mixture is pre- It is tentatively mixed after first drying, reuses and be suitable for being granulated again after the pelletizer that copolymer is granulated melts mixture, thus into One step mixes the novel block copolymer mixture each component uniformly.
Novel block copolymer mixture elastomer made of manufacturing method can be slightly in [0017] the step c) Thin uniformly long filament, thickness section silk, textured filament or profiled filament, fiber number are 10~2000 denier.
In the manufacturing method of the present invention, the novel block copolymer mixture elastomer is being stretched to 2.0~4.0 In the case where times former long, 170 DEG C or more of textile following process temperature can be resistant to.
Moreover, it relates to which a kind of be used for and other fibres using above-mentioned novel block copolymer mixture elastomer Dimension or yarn together made of mixed yarn or complex yarn (such as: covering yarn, wrap yarn or fasciated yarn etc.), it is described other Fiber or yarn include synthetic fibers, natural fiber and fiber class material etc..
Be directly added into the invention further relates to novel block copolymer mixture elastomer as described above or with mixed yarn, Complex yarn form applies in the production of textile fabric or cotton rope, and elastic textiles or elastic cotton rope product is made.
Specific embodiment
The present invention is described in detail below.
Term " styrene block copolymer " (SBC) in the present invention refers to a kind of unique thermoplastic elastic material, It has the polystyrene end blocks (i.e. " hard segment ", hereinafter referred to as " hard section ") of hard and the rubber mid-block of softness The two phase structure of (i.e. " soft chain segment ", hereinafter referred to as " soft segment ").Polystyrene end blocks (hard section) crystal aggregation constitutes physics Grafting site can fix polymer molecule without vulcanization, to provide good intensity;And the mid-block (soft segment) of rubber For non-crystalline, elastic property is provided.According to the difference of degree of hydrogenation, styrene block copolymer can be divided into unsaturated benzene second Alkene block copolymer (USBS), such as SIS, SBS;Fractional saturation styrene block copolymer, such as SIBS;Hydrogenated styrene is embedding Section copolymer (HSBC), such as SEBS, SEPS etc.;It also include being functionalized be modified, connect to above-mentioned polyphenyl alkene block copolymer Product after branch, such as maleic anhydride grafting SBC product etc..
Term " thermoplastic polyether ester elastomer " (TPEE) in the present invention is also known as thermoplastic co-polymer ester elastomer or heat Plasticity polyester elastomer refers to a kind of special block copolymer, and with crystallinity height, the high polyester segment of fusing point is as hard Section is combined using the lower amorphous polyethers (being also possible to polyester) of glass transition temperature as soft segment by chemical reaction At.The fusing point of TPEE is the thermoplastic elastomer (TPE) for being relatively more suitable for the present invention and using generally between 170 DEG C~230 DEG C.
Term " novel block copolymer mixture " in the present invention refers to at least one styrene block copolymer (SBC) and at least one thermoplastic polyether ester elastomer (TPEE) uniformly mixes, melting is formed by uniform mixing after being granulated again Object.
Term " copolymer " in the present invention is also known as copolymer, refers to by two or more different monomers through being copolymerized Copolymer obtained by reaction.Term " copolymer " include term " random copolymer ", " alternate copolymer ", " block copolymer ", " graft copolymer ", " bipolymer " and " terpolymer " etc..Copolymer generally holds in a reactor or copolyreaction It is prepared in device, but multiple reactors or the preparation of copolyreaction container also can be used.
Term " block copolymer " in the present invention refers to as two or more monomer through product made of block copolymer, I.e. two or more monomer unit is on copolymer main chain at an analog copolymer existing for section.
Term " heat resistance " in the present invention refers to that the novel block copolymer mixture in the form of elastomer passes through this The ability of the test of high-temperature baking resistant described in invention.
The term " tolerance " refers to that the novel block copolymer mixture in the form of elastomer can be in certain temperature It is lower not broken by required various procedure of processings.
Term " melt flow rate (MFR) " (also known as melt index) in the present invention is Copolymer Melts in predetermined temperature and Under load (pressure) effect, pass through within 10 minutes the quality (g) of standard mouth mold, unit g/10min.
The present invention relates to a kind of manufacturing methods of novel block copolymer mixture elastomer, comprise the following steps:
A) a kind of novel block copolymer mixture is provided by being blended, it includes at least one styrenes Object (SBC) A and at least one thermoplastic polyether ester elastomer (TPEE) B;
B) the novel block copolymer mixture is melted mixture using the pelletizer for being suitable for copolymer granulation It is granulated again afterwards, to obtain the novel block copolymer mixture after each component is sufficiently mixed uniformly;
C) melt spinning is carried out to obtain elastomer precursor to the novel block copolymer mixture;
D) maturation process is carried out to the elastomer precursor, obtains the new elastic fiber.
Wherein, in styrene block copolymer (SBC) A, styrene/rubber ratio 10: 90~40: 60 it Between;Melt index (200 DEG C/5.0kg) is between 1~30g/10min.Thermoplastic polyether ester elastomer (TPEE) B's is close Degree is in 1.01~1.30g/cm3Between;Hardness (shore D) is between 25D~85D, preferably 28D~55D;Fusing point is at 170 DEG C Between~230 DEG C, preferably 175 DEG C~215 DEG C.The styrene block copolymer A's and thermoplastic polyether ester elastomer B Weight ratio is between 90: 10~10: 90, and preferably 85: 15~50: 50, more preferable 80: 20~60: 40.
In the manufacturing method of the present invention, styrene block copolymer (SBC) A may include styrene-isoprene Styrene (SIS), s-B-S (SBS), styrene-isoprene/butadiene-styrene (SIBS), benzene Ethylene-vinyl/butylene-styrene (SEBS), styrene-ethylene/propylene-styrene (SEPS) and above-mentioned styrene block are total Polymers grafting, modified functionalized styrene block copolymer derivative etc..
Styrene block copolymer (SBC) A
The styrene that the styrene block copolymer A can be any commercial available commodity or be prepared according to the prior art Block copolymer or styrene block copolymer grafting, modified functionalized styrene block copolymer derivative, as long as Its styrene/rubber ratio is between 10: 90~40: 60, and melt index (200 DEG C/5.0kg) is between 1~30g/10min ?.
The not limiting example of the suitable commercial goods of the optional styrene block copolymer A includes: that section rises altogether The styrene block copolymer KRATON series of products of polymers company (KRATON) production;Japanese Asahi Kasei Corporation (Asahi Kasei Corp.) production styrene block copolymer series of products;The VECTOR of Tai Xiang joint-stock company (TSRC DEXCO) And TAIPOL series SBC product, the styrene block copolymer series of products of company under LG Corp of South Korea, Sinopec Group Deng.
Thermoplastic polyether ester elastomer (TPEE) B
Thermoplastic polyether ester elastomer (TPEE) B is also known as thermoplastic co-polymer ester elastomer or thermoplastic polyester elastomer Body can be any commercial available commodity or the thermoplastic polyether ester elastomer prepared according to the prior art, as long as its density exists 1.01~1.30g/cm3Between;Hardness (shore D) is between 25D~85D, preferably 28D~55D;Fusing point is 170 DEG C~230 Between DEG C, preferably 175 DEG C~215 DEG C.
The not limiting example of the suitable commercial goods of the thermoplastic polyether ester elastomer B includes: Dutch Royal DSM (DSM) the HYTREL series of the ARNITEL series of products of companies market, Dow Du Pont (DowDupont) companies market produces Product, the commercially available KEYFLEX series of products of LG chemical company, South Korea, commercially available Changchun TPEE system, TaiWan, China Changchun enterprise group The wound commercially available HETROFLEX series of products of elastomer new material Science and Technology Ltd. are closed in column product, Jiangyin, and Wuhan China sparkles high-tech stock Commercially available HAISO series of products of part Co., Ltd etc..
The weight ratio of styrene block copolymer A and thermoplastic polyether ester elastomer B are weight ratio 90: 10~10: Between 90, preferably 85: 15~50: 50, more preferable 80: 20~60: 40.
In the manufacturing method of the present invention, the novel block copolymer mixture may include PPA (plastic processing additives) To promote spinning properties, preferably fluorine-containing auxiliary agent, dosage is between 100ppm~3000ppm.
PPA auxiliary agent is the polymer processing aids by fluoro containing polymers polymer for basic structure.Make in the present embodiment Main function with PPA auxiliary agent is the processing performance for improving resin, reduces melt pressure, improve fluidity of molten, reduce processing Torque energy consumption increases product extrusion quality, improves and produces effect, improves product surface glossiness;The oxidation reduced in extrusion process is solidifying Glue, while decreasing spinning nozzle buildup, reducing spinning crack conditions, and reduce melt for the viscosity of spinning pipeline, Promote the service life of spinning equipment.
The non-limitative example of suitable fluorochemical additive commercial product includes: the DYNAMER of Minnesota Mining and Manufacturing CompanyTMSeries, The DAI-EL of Daikin company (DAIKIN)TMSerial, ARKEMA company, France KYNARTMThe PPA product such as series.
The use of high molecular weight silicone powder can be obviously improved the pelleting stability of the novel block copolymer mixture And spinning properties, high molecular weight silicone powder use can be promoted the novel block copolymer mixture melt stability, Melt viscosity, non-migratory are reduced, the processing performance and compatible consistency of the novel block copolymer mixture are effectively improved, Mobility is promoted, release property reduces extruder torque and improves production capacity, improves surface flatness, the drop of the elastomer Low-friction coefficient.It is preferable to use super high molecular weight silicone powder, suitable super high molecular weight silicone powder commercial product it is non-limiting Example include: Dow Corning Corporation (Dow-Corning) MB series, Hangzhou Kai Jie plastics Science and Technology Ltd. KJ series, on LH series super high molecular weight silicone powder of Hai Shangruige plastic cement Co., Ltd etc., preferred dosage 500ppm~6000ppm it Between.
Various conventional additives, example can be optionally further included in novel block copolymer mixture of the invention Such as: antioxidant, UV stabilizer, plumper, antistatic agent, lubricant, nucleating agent, compatilizer, release agent, clarifying agent, filler, Colorant, water absorbing agent etc..Based on the weight of novel block copolymer mixture, the content of the additive is 0.01~10 weight Measure %, preferably up to 5.0 weight %.
Above-mentioned additive can be added in novel block copolymer mixture.These usual additives are being granulated extrusion It stirs evenly with mixture before process, or is fed in being granulated extrusion process by individual weight-loss type feeder or screw rod in advance Material machine is added separately in the feed inlet of pelletizer by weight, with mixture.
For the mixing in step a) of the present invention, it can be used conventional vertical particle batch mixer, Horizontal type mixer, bipyramid mixed Conjunction machine, trough type mixing machine etc..In order to obtain mixed effect more evenly, can be used by step b) normal after first mixing The kneading of rule or mixing apparatus, such as banbury mixers, double roller rubber mills, Buss co-kneader or twin-screw extrusion Machine etc. carry out it is secondary mixing or using rubber clearance mixing machine (Rubber Batch Mixer) be superimposed screw extruder pelletizer into The secondary mixing granulation of row, thus to obtain uniformly mixed particulate material.It should be noted that the novel block copolymer is mixed Each main component for closing object must be pre-dried before mixing granulation.
It, can be by the granular raw of novel block copolymer mixture obtained in step b) in step c) of the invention Material directly carries out spinning using melt spinning method, that is: by the particulate material of novel block copolymer mixture in single screw rod In extruder melting, by heated sealed pipeline input spinning manifold, then by spinning pump by melt be pressed into spinning pack, Melt is flowed out from spinneret orifice to be formed filament, filament and through condensation forms fiber, and then coiled into spinning cake by silk with spinning winding head again Etc. processes.
It can be used in the present invention and be suitable for spinning melting and spin spandex equipment or similar equipment to carry out spinning, usual spinning Speed is 400~1000 ms/min, and spinning temperature can be optionally adjusted by those skilled in the art according to common sense.
In step d) of the invention, maturation process is carried out to the elastomer precursor, obtains new elastic fiber.
" maturation process " refers to: the space by the way that the elastomer precursor to be placed in appropriate environment temperature is protected A period of time is held, allows elastomer precursor interior molecules to carry out appropriate and limited micro molecule and resets and discharge centainly interior and answer Power, the special aftertreatment technology mode for promoting the performance of the elastomer further.
" maturation process " process conditions of the present invention are as follows: 40~90 DEG C of maturation process environment temperature, time 3~ Between 48 hours;Preferred processing condition are as follows: 45~75 DEG C of environment temperature, time are between 5~24 hours.
Novel block copolymer mixture of the invention can be made into the elastomer that fiber number is 10~2000 denier.It is sent out when by this Fiber number is made in bright novel block copolymer mixture, and greater than the elastomers of 140 denier, (in the present invention, fiber number is greater than 140 denier Fiber is also known as thick fine) when, during spinning winding, it may be necessary to replace air cooling using water cooling, it is described to prevent Novel block copolymer mixture elastomer is bonded on godet.
Term " denier " full name " danier ", English Denier in the present invention write a Chinese character in simplified form " D ", refer to 9000 meters of long fibers or The grams of yarn weight in official regain, can pass through formula: (in formula: G is that fiber or yarn exist to D=(G/L) × 9000 Weight (gram) when official regain, L be the length (rice) of fiber or yarn) it is calculated.Grammes per square metre is bigger, that is, denier is got over Height shows that fiber or yarn are thicker.
Term " tex " in the present invention refers to Tekes, and English TEX is referred to as special, refers to 1000 meters long of fiber or yarn The grams of weight under official regain, can pass through formula: (wherein: G is fiber or yarn in public affairs to tex=(G/L) x1000 Determine the weight (gram) when regain, L is the length (rice) of fiber or yarn) it calculates.Grammes per square metre is bigger, that is, special number is higher, table Bright yarn is thicker.
Term " dtex " in the present invention refers to dtex, refers to the long fiber of ten thousand metres or yarn under official regain The grams of weight.It can pass through formula: (wherein: G is fiber or yarn in official regain to dtex=(G/L) x10000 Weight (gram), L be the length (rice) of fiber or yarn) it calculates.Grammes per square metre is bigger, that is, special number is higher, shows that yarn is thicker.
According to above-mentioned definition it is found that D can convert mutually with tex, dtex, 1tex=1/10dtex=1/9D.
Novel block copolymer mixture of the invention can carry out spinning optionally to form long filament, thickness section silk, become Shape silk or profiled filament, or composite fibre is formed with other fibers.
Term " long filament " refers to fiber of the length in terms of km in the present invention, can be divided into: monofilament, multifilament, cord silk etc..
Term " monofilament " refers to a continuous single fiber made of single hole spinning head spinning in the present invention.
Term " multifilament " refers to as two or two or more single fiber groups compound strand with made of in the present invention.
Term " thickness section silk " refers to and is shaped during the spinning process by technological means or special optional equipment in the present invention Uneven thickness is alternately present slubbing and detail section, to reach the silk or yarn of Special use requirement.
Term " textured filament ", which refers to, in the present invention carries out deformation processing to fiber by technological means or special optional equipment Treated silk or yarn.
Term " profiled filament " refers to special through having for certain geometrical shape (non-circular) spinneret orifice spinning in the present invention The chemical fibre of cross sectional shape.
Term " composite fibre " refers to that there are two or more immiscible copolymers on section, cut in the present invention Face can be divided into parallel type, core-skin type, split release, fabric of island-in-sea type etc..
The invention further relates to use novel block copolymer mixture elastomer and other fibers or yarn of the invention Perhaps complex yarn such as covering yarn, wrap yarn or fasciated yarn etc., " other fibers " include manufactured mixed yarn together Synthetic fibers and natural fiber etc..
Term " mixed yarn " in the present invention refers to the scribbled being made of two or more fiber, such as wash/ Silk/cotton blended yarn, hair/wash mixed yarn, hair/nitrile mixed yarn is washed/glue/nitrile mixed yarn, real silk/cotton yarn twisted union yarn etc..
Term " natural fiber " in the present invention includes for example various wools, the rabbit hair, camel hair or other animal hairs, silkworm Silk, cotton, fiber crops or other plant fibers and asbestos fibre etc..
Term " complex yarn " in the present invention refers to the yarn combined by two or more fiber, according to certain rules Line.Preferred complex yarn includes: using novel block copolymer mixture spandex filaments and other fibers of the invention Covering yarn, wrap yarn or fasciated yarn are made together.
Term " covering yarn " in the present invention refers to by using strength or the preferable filament of synthetic fibre of elasticity as core filaments, outside The weavings such as Bao Mian, hair, viscose rayon are twisted together with staple fiber and the complex yarn that is spun into.Covering yarn tool of the present invention Body is coated on novel block of the invention by core spinning equipment known in textile industry with staple fiber by other weavings and is total to The covering yarn formed on copolymer mixture spandex filaments." weaving staple fiber " suitable for the present invention includes but unlimited In following three classes:
1) cotton fiber and the chemical fibre for being cut to 38mm or so are known as " cotton-type short fiber " in textile industry.
2) wool, the rabbit hair, camel-hair fiber and the chemical fibre for being cut to 70~85mm or so are known as " hair in textile industry Type staple fiber ".
3) it is cut to the chemical fibre of 55mm or so, is known as " medium-length staple fiber " in textile industry.
Term " wrap yarn " of the present invention refers to using strength or the preferable filament of synthetic fibre of elasticity as core filaments, passes through Air knot tying fashion envelopes core filaments and manufactured complex yarn.Wrap yarn of the present invention is specifically fine by other bicomponent filament yarns Dimension is coated on novel block copolymer mixture elastomer of the invention by empty packet spinning equipment known in textile industry The wrap yarn formed on long filament.The outsourcing " composite long fiber " for being suitable for the upper wrap yarn includes but is not limited to: nylon is long All kinds of chemical-fibres filaments such as silk, polyester filament, viscose filament yarn, acrylic filaments, tencel long filament, polypropylene filament yarn preferably use nylon The corresponding wrap yarn of the productions such as long filament, polyester filament, viscose filament yarn, acrylic filaments.
Term " fasciated yarn " of the present invention refers to using strength or the preferable filament of synthetic fibre of elasticity as core filaments, uses Other composite long fibers or yarn looping by way of around core filaments looping live core filaments and manufactured complex yarn.The present invention The fasciated yarn specifically passes through wraping spinning equipment packet known in textile industry by other bicomponent filament yarn fibers or yarn It twines in the fasciated yarn formed on novel block copolymer mixture spandex filaments of the invention.It is suitable for the upper fasciated yarn Outsourcing " composite long fiber or yarn " include but is not limited to: Tynex, polyester filament, viscose filament yarn, acrylic filaments, day All kinds of chemical-fibres filaments such as filament length silk, polypropylene filament yarn and all kinds of cotton yarns, polyester, cotton acrylic fibers, Polyester Yarns, cotton glue yarn, cotton brocade yarn, All kinds of yarns such as the viscous yarn of brocade, preferably use Tynex, polyester filament, viscose filament yarn, acrylic filaments, cotton yarn, polyester, cotton The corresponding fasciated yarn of the productions such as nitrile yarn
The characteristics of each composition fiber is had concurrently using complex yarn product made from above-mentioned resultant yarn method, and can obtain as needed Obtain special appearance.
Novel block copolymer mixture spandex filaments prepared by manufacturing method according to the invention and comprising Complex yarn (the i.e. above-mentioned packet of novel block copolymer mixture elastomer prepared by manufacturing method according to the invention The complex yarns such as heart yarn, wrap yarn, fasciated yarn) it can be used for weft-knitted stretch knit fabric, warp knit stretch knit fabric, elastic tatting The production of fabric, elastic rope etc. has very extensive purposes in weaving or field of rope.
Embodiment
The present invention will be further elaborated by following embodiment, and the present embodiment only discloses this hair by way of example Bright technology and technology point, but the range that the present invention is covered is not limited to the specific embodiments.
Each component as shown in Table 1 is sufficiently dry in advance, it is added in miniature high-speed blender and is mixed, then again It is transported in double screw extruder and carries out mixing granulation, after rejecting 3-5 kilograms of unstable material for starting to do, produce 5~10 kilograms Graininess laboratory sample.
Melt flow rate (MFR):
According to GB/T3682-2000 " measurement of thermoplastic melt flow rate (MFR) and melt volume-flow rate ", The melt flow rate (MFR) of styrene block copolymer compound particles obtained is measured under 270 DEG C and 2.16kg loading condition. The results are shown in Table 1.
The composition and content (weight %) of 1 styrene block copolymer mixture of table
Note:
1) styrene-ethylene/butylene-styrene (SEBS), Tuftec-L523, Asahi Kasei Corporation, Japan, supplier, melting Index (230 DEG C/2.16kg): 1.0~4.0, density: 0.88g/cm3
2) thermoplastic polyether ester elastomer (TPEE), 30D, bright scientific and technological joint-stock company, Hubei China, Shore hardness: 30D, melting Index (220 DEG C/2.16kg): 6.0, density: 1.08g/cm3
3) thermoplastic polyether ester elastomer (TPEE), 35D, bright scientific and technological joint-stock company, Hubei China, Shore hardness: 35D, melting Index (220 DEG C/2.16kg): 6.0, density: 1.10g/cm3
4) superelevation sub-prime amount silicone powder, LH-6, Shanghai Shang Ruige plastic cement Co., Ltd, 5 μm of average grain diameter hereinafter, average mark Son amount 80-120 ten thousand;
5) PPA (plastic processing additives): Dynamar 5924, the fluorine-containing auxiliary agent that Minnesota Mining and Manufacturing Company produces;
6) comparative example/soft card 40D, non-crosslinked polyolefin elastic fiber: D22F/40D, the soft card new material science and technology in Shandong are limited Company.
Then, spinning will be carried out on 25mm single screw rod single unit spinning machine respectively by mixture obtained in embodiment, The aperture of spinneret is 1.0mm, and spinning speed is set as 450m/min, and the fiber number of fiber is 111dtex (about 100 denier).
Embodiment 1 does not add super high molecular weight silicone powder, during melting mixing raw material is granulated, continuous 2 Secondary die orifice adhesion occur, be granulated and interrupt, main cause is to expect to stick very much, expect adhesion die orifice and cutter cutting is not to the utmost, and material is caused to glue Even, production can not be successfully progress, no longer carry out the spinning experiment of next step.
It is smooth that embodiment 2 is added to the mixed raw material melt pelletization after super high molecular weight silicone powder, subsequent spinning experiment The humidity province of screw extruder is set are as follows: and 170 DEG C~235 DEG C~255 DEG C~265 DEG C~270 DEG C, and spinneret (including spinneret Plate) temperature be set as 270 DEG C.
It is smooth that embodiment 3 is added to the mixed raw material melt pelletization after superelevation sub-prime amount silicone powder, subsequent spinning experiment The humidity province of screw extruder is set are as follows: and 170 DEG C~235 DEG C~255 DEG C~265 DEG C~271 DEG C, and spinneret (including spinneret Plate) temperature be set as 271 DEG C.
It is smooth that embodiment 4 is added to the mixed raw material melt pelletization after super high molecular weight silicone powder, subsequent spinning experiment The humidity province of screw extruder is set are as follows: and 170 DEG C~235 DEG C~255 DEG C~265 DEG C~272 DEG C, and spinneret (including spinneret Plate) temperature be set as 272 DEG C.
After each embodiment elastomer precursor sample that the above method spins is marked, spinning cake shelf cart is hung over On, be pushed into the drying chamber of warm processing, the set temperature of drying chamber is 50 ± 2 DEG C, by the precursor in drying chamber maturation process After 12 hours, spinning cake shelf cart is released into drying chamber, after workshop natural cooling 24 hours, prepares to detect in next step.
Above-mentioned each sample elastomer sample in YG008E fiber type is stretched by force tester, and (Wenzhou border high detection instrument has Limit company) on carried out following measurement.
The breaking strength and elongation of fiber:
It is surveyed according to FZ/T 50006-1994 (2007) " spandex thread breaking strength and elongation at tear tests method " It is fixed.According to following setting testing equipment: sample clamp distance: 50mm;Tensile speed: 500mm/min;Test fixture: 100cN. Each sample carries out 3 efficiency tests, the average of 3 obtained data of test by measurement sample measurement result.As a result As shown in table 2.
Fiber determines elongation (300%) elastic recovery rate:
It is surveyed according to FZ/T 50006-1994 (2007) " spandex thread breaking strength and elongation at tear tests method " It is fixed.According to following setting testing equipment: sample clamp distance: 50mm;Tensile speed 500mm/min.In elongation strain 300% When, 1 time circulation after stop 30 seconds;2nd time takes the fibre length of tensioned value that time when stretching be length after extension recovery (L2).It is calculated by following formula:
In formula, L1It is herein 200mm for the length of the fiber after stretching 300%;L2For length after extension recovery;L0For fibre Wella stretches front clamp length, is herein 50mm.The average of 3 obtained data of test by measurement sample measurement result. The results are shown in Table 2.
Table 2
Although from result as shown in table 2 it is found that the fracture of 2 novel block copolymer mixture elastomer sample of embodiment Intensity is low compared with comparative example, and elongation at break and 300% elasticity of elongation response rate are all apparently higher than comparative sample.
From result as shown in table 2 it is found that the breaking strength of 3 novel block copolymer mixture elastomer sample of embodiment Compared with embodiment 2 have about 20% raising and elongation at break and 300% elasticity of elongation response rate decrease compared with embodiment 2, But still it is apparently higher than comparative example, illustrate that the content for improving thermoplastic polyether ester elastomer (TPEE) helps to improve breaking strength But slightly reduce elongation at break and elastic recovery rate.
From result as shown in table 2 it is found that the breaking strength of 4 novel block copolymer mixture elastomer sample of embodiment Be significantly improved compared with embodiment 2 and 3, but elongation at break and 300% elasticity of elongation response rate be in embodiment 2 and 3 it Between but still be apparently higher than comparative example, illustrate improve thermoplastic polyether ester elastomer (TPEE) hardness help to improve fracture Intensity still slightly reduces elastic recovery rate;And the content for reducing thermoplastic polyether ester elastomer (TPEE) helps to improve elasticity Response rate.
From result shown in table 2 it is found that the novel block copolymer mixture elasticity of the method manufacture is fine according to the present invention Dimension has higher breaking strength and elastic recovery rate, and the promotion of especially (300% elongation) elastic recovery rate is especially pronounced, and Selection suitable thermoplastic polyether ester elastomer (TPEE) hardness and usage amount/content, can produce completely breaking strength compared with High, elastic recovery rate is higher and the suitable novel high-performance elastomer of elongation at break.
Then, the novel block copolymer mixture elasticity of the elastomer sample of comparative example and embodiment 2/3/4 is fine Dimension sample carries out high temperature according to the following method and bakes and banks up with earth test, with the heat-resisting quantity of testing elastic fiber.
High-temperature baking resistant test:
Fiber sample obtained is carried out to high temperature according to the following method and bakes and banks up with earth test with the heat-resisting quantity of testing fiber:
1) Constant Temp. Oven (Suzhou character baking oven electric furnace Manufacturing Co., Ltd, P688-1 type) is previously heated to 100 DEG C, while carrying out following test after ready according to the prefabricated blank table of following table 3 in minute book and preparing.
2) by two carbon paste band (also known as high temperature gummed tape) glue surfaces upward, be parallel to each other, be fixed on the table at a distance of 60mm, from 5 sections are taken out in the sample fiber that spinning obtains, are placed in parallel on already fixed two sections of carbon paste bands at a distance of 10mm or so, institute It is the length of 60mm with the original length of test silk.
3) separately take one section of carbon paste band to cling the carbon paste bands of the 5 sections of sample fibers to be tested placed, make 5 sections it is to be tested Between the carbon paste band that fiber clamp is mutually clung at 2;This process is repeated, another carbon paste band is clung.
4) it after folding the double-layer carbon adhesive tape for clinging sample fiber, is clamped with clip and fixes one;This process is repeated with separately One clip clamps other end.
5) clip for clamping carbon paste band is fixed on the homemade prefabricated fixture that bakes (homemade prefabricated bakes Fixture is shown in Figure of description Fig. 1) one;Another clip is fixed on other end.
6) the prefabricated fixture suit that bakes according to designing in this way: after being fixed to two clips to bake on fixture, The distance between two clips are 210mm, if above-mentioned [0119] 2) the original length of testing silk be 60mm, are stretched now To 210mm, that is, 3.5 times of former length it have been stretched to.
7) by it is produced above bake fixture be put into together with fiber to be tested after stretching be preheated to 100 DEG C electric heating it is permanent It in warm drying box, heats up after the set temperature of baking oven is then adjusted to 190 DEG C, is seen by the glass window of baking oven The state of test silk sample in an oven is examined, oven temperature is continuously improved over time, by observing and recording in corresponding temperature Spend the break situations of lower tested fiber.
8) according to temperature spot specified by following table 3, the break situations of lower the tested fiber of corresponding temperature, institute are recorded in There is fiber sample to be all broken labeled as " X ", 1 to 2 fiber sample is broken and the not broken label of remaining fiber sample is X (1) ", 3 to 4 fiber samples are broken and the not broken label of remaining fiber sample is X (2) ", it is labeled as without fiber sample fracture " √ ", reaches before this temperature that complete rupture is labeled as "-".
It should be pointed out that above-mentioned [0130] 5) described in the homemade fixture that bakes shown in Figure of description Fig. 1, only It is for the ease of illustrating the method and used tool that carry out heat resistant test to sample fiber, the homemade fixture that bakes of institute is not this One of innovative point of invention.
According to [0126] 1~[0133] 8 step as above, fiber made by same group of embodiment or comparative example is being carried out 3 replications, the record data in following test recording table 3 are the average values of 3 tests.
It is all tested using new fiber it should be noted that testing each time, tests used fiber each time It is all the fiber sample prepared again according to above-mentioned 1~8 step.
The average value of measurement result is as shown in table 3.
Table 3
Sample Draw ratio 140℃ 150℃ 160℃ 170℃ 175℃ 180℃
Comparative example 3.5 X(1) - - - -
Embodiment 2 3.5 X(1) - -
Embodiment 3 3.5 X(2) -
Embodiment 4 3.5 X(1)
It can be seen that, traditional non-crosslinked polyolefin elastic fiber (comparative example) heat resistance is poor from table 3, the reason is that The elastomer using propylene of the polyolefin elastomer mixture of base by being made, the material PP of most heatproof in raw material composition As " hard section " in polyolefin elastic fiber microstructure fusing point is between 160~169 DEG C and content is lower, stretching 150 DEG C of high temperature can not be steadily resistant under state.
From table 3 it can be seen that, the heat resistance of embodiment 2 in a stretched state has also reached 160 DEG C or more, this be by Fusing point in embodiment 2 compared with heatproof part material thermoplastic polyether ester elastomer (TPEE) is 174 DEG C, and content reaches 30%, so 2 novel block copolymer mixture elastomer of embodiment can be resistant to 160 DEG C of high temperature.
From table 3 it can be seen that, the heat resistance of embodiment 3 in a stretched state has also reached 170 DEG C or more, this be by Fusing point in embodiment 3 compared with heatproof part material thermoplastic polyether ester elastomer (TPEE) is 174 DEG C, and content reaches 40%, 3 novel block copolymer mixture elastomer sample of the embodiment described can be resistant to 170 DEG C of high temperature, be higher than than Compared with the sample of example and embodiment 2.
It can be seen that, embodiment 4 novel block copolymer mixture elastomer sample is in a stretched state from table 3 Heat resistance has also reached 175 DEG C or more, this is because the raw material thermoplastic polyether ester elastomer of the relatively heatproof in embodiment 4 (TPEE) fusing point is 181 DEG C, and content reaches 30%, and 3 novel block copolymer mixture elasticity of the embodiment described is fine Dimension sample can be resistant to 175 DEG C of high temperature and not easy to break.
The present embodiment discloses the heat resistance and thermoplastic poly of the novel block copolymer mixture elastomer Content/dosage positive correlation of copolyether ester elastomer (TPEE) material, and elastic recovery rate then with thermoplastic polyether ester elastomer Content/dosage the negative correlation of body (TPEE) material.
The present embodiment also reveals the heat resistance and thermoplasticity of the novel block copolymer mixture elastomer Hardness/fusing point the correlation of polyester elastomer (TPEE) material, and elastic recovery rate then with thermoplastic polyether ester bullet Hardness/fusing point the negative correlation of property body (TPEE) material.
The present embodiment lists styrene block copolymer A, the thermoplastic polyether of the specific trade mark using specific supplier Described in the mixture of blendings such as ester elastomer (TPEE) B and other addition auxiliary agents, the method production according to this patent announcement Novel block copolymer mixture elastomer, the stakeholder of the industry through thus thinking, using different suppliers, different boards Number raw material, manufacture using disclosed method the method or work of similar novel block copolymer mixture elastomer Skill, within the coverage area that the present invention innovates.
Detailed description of the invention
Fig. 1 is to bake fixture schematic diagram.
Conclusion
The purpose of the present invention is to provide a kind of manufacturing methods of novel block copolymer mixture elastomer.This hair For bright direct result there is provided a kind of novel block copolymer mixture elastomer, it has good heat resistance, acidproof Alkaline, higher breaking strength and the features such as elongation at break and elastic recovery rate.The novel block copolymer mixing Object elastomer is compared with conventional dry polyurethane elastomeric fiber (spandex), has lower setting temperature, more stable physics Performance, investment of production equipment volume are low, are free of organic solvent (safe green), simple production process, simplify production procedure;And because To be melt spinning, crosslinking agent being not added, without electronic crosslinking, recycling and degradation after being conducive to the elastomer use.
Industrial applicability
The present invention provides a kind of manufacturing methods of novel block copolymer mixture elastomer.Novel block copolymerization Object mixture elastomer can it is low-temperature shaped and have good heat resistance, resistance to acid and alkali, breaking strength, elongation at break and The indexs such as elastic recovery rate are excellent, while simplifying production procedure, saving production cost.Manufacturing method according to the invention is made Standby novel block copolymer mixture elastomer can be used for the fields such as all kinds of yarns, textile fabric or elastic cotton rope, purposes The extensive market space is huge.

Claims (8)

1. a kind of manufacturing method of novel block copolymer mixture elastomer, comprises the following steps:
A) a kind of novel block copolymer mixture is provided by being blended, it includes at least one styrene block copolymers (SBC) A and at least one thermoplastic polyether ester elastomer (TPEE) B;
B) weight after being melted mixture using the pelletizer for being suitable for copolymer granulation to the novel block copolymer mixture It is new to be granulated, to obtain the novel block copolymer mixture after each component is sufficiently mixed uniformly;
C) melt spinning is carried out to obtain elastomer precursor to the novel block copolymer mixture;
D) maturation process is carried out to the elastomer precursor, obtains the new elastic fiber.
Wherein, in styrene block copolymer (SBC) A, styrene/rubber ratio is between 10: 90~40: 60;It is molten Melt index (200 DEG C/5.0kg) between 1~30g/10min.The density of thermoplastic polyether ester elastomer (TPEE) B exists 1.01~1.30g/cm3Between;Hardness (shore D) is between 25D~85D, preferably 28D~55D;Fusing point is 170 DEG C~230 Between DEG C, preferably 175 DEG C~215 DEG C.The weight of the styrene block copolymer A and the thermoplastic polyether ester elastomer B Ratio is between 90: 10~10: 90, and preferably 85: 15~50: 50, more preferable 80: 20~60: 40.
2. in the manufacturing method of the present invention, styrene block copolymer (SBC) A may include styrene-isoprene-benzene Ethylene (SIS), s-B-S (SBS), styrene-isoprene/butadiene-styrene (SIBS), benzene second Alkene-ethylene/butylene-styrene (SEBS), styrene-ethylene/propylene-styrene (SEPS) and above-mentioned styrene Object grafting, modified functionalized styrene block copolymer derivative etc..
3. manufacturing method as described in claim 1, it is characterised in that the novel block copolymer mixture is optionally It also include PPA (plastic processing additives), preferably fluorine-containing auxiliary agent that content is 100ppm~3000ppm.
4. manufacturing method as described in claim 1, it is characterised in that the novel block copolymer mixture may include High molecular weight silicone powder to promote spinning properties, preferably super high molecular weight silicone powder, dosage 500ppm~6000ppm it Between.
5. novel block copolymer mixture elastomer made of a kind of manufacturing method using as described in Claims 1 to 4, The elastomer can be the long filament of even thickness, thickness section silk, textured filament or profiled filament, and fiber number is 10~2000 denier.
6. novel block copolymer mixture elastomer as claimed in claim 5, it is characterised in that the elastomer exists In the case where being stretched to 2~4 times of former length, 170 DEG C or more of textile following process temperature can be resistant to.
7. novel block copolymer mixture elastomer as claimed in claim 5 mixes made of being used as together with other fibers Spinning or the application of complex yarn, other fibers include synthetic fibers, natural fiber and fiber fiber.
8. novel block copolymer mixture elastomer as claimed in claim 5 is used as textile fabric fabric or elastica The application in rope field.
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