CN110241415B - Method for manufacturing roller head of rock wool fiber forming high-speed centrifugal machine - Google Patents

Method for manufacturing roller head of rock wool fiber forming high-speed centrifugal machine Download PDF

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Publication number
CN110241415B
CN110241415B CN201910559179.7A CN201910559179A CN110241415B CN 110241415 B CN110241415 B CN 110241415B CN 201910559179 A CN201910559179 A CN 201910559179A CN 110241415 B CN110241415 B CN 110241415B
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cladding
roller head
rock wool
wool fiber
speed centrifuge
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CN110241415A (en
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王辉
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Shanghai Hengren Zhiye Engineering Technology Co.,Ltd.
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/051Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
    • C22C19/055Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 20% but less than 30%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/051Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
    • C22C19/056Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • C23C24/106Coating with metal alloys or metal elements only

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention provides a method for manufacturing a roller head of a rock wool fiber forming high-speed centrifugal machine, which comprises the following steps: step A: preparing a cladding material, wherein the cladding material comprises the following components in percentage by mass: 45% -60%, Cr: 15% -25%, Mo: 2-4%, Nb 4-6%, Ti 0.5-1.5%, Al: less than or equal to 1 percent, less than or equal to 1 percent of Co, less than or equal to 0.4 percent of Si, less than or equal to 0.1 percent of C, and the balance of Fe; the cladding material is powder, and the particle size is 100-300 meshes; and B: the base material of the high-speed centrifuge roller head is made of low-carbon steel; and C: and laser cladding the cladding material on the base material of the high-speed centrifuge roller head made of low-carbon steel. The roller head of the high-speed centrifugal machine for rock wool fiber formation greatly improves the high-temperature resistance, corrosion resistance and wear resistance of the roller head, and prolongs the service life.

Description

Method for manufacturing roller head of rock wool fiber forming high-speed centrifugal machine
Technical Field
The invention relates to the field of rock wool fiber forming, in particular to a method for manufacturing a roller head of a high-speed centrifugal machine for rock wool fiber forming.
Background
The rock wool is made up by using basalt and other natural ore as main raw material through the processes of high-temp. melting and forming fibre. The key equipment for forming rock wool is a high-speed centrifuge, the roller head of the high-speed centrifuge centrifuges liquid rock into fibers at high speed under the condition that the rock is molten, and the rotating speed of the roller head of the high-speed centrifuge reaches more than 6000 revolutions per minute. Therefore, the roll head of the high-speed centrifuge needs to be resistant to high temperature and corrosion. The roller head of the existing rock wool fiber-forming high-speed centrifugal machine is made of stainless steel through overlaying welding on a base material made of heat-resistant steel so as to improve corrosion resistance and heat resistance, but the roller head of the existing rock wool fiber-forming high-speed centrifugal machine is still poor in corrosion resistance and heat resistance, short in online service life, generally 75-80 hours, high in replacement frequency and capable of influencing production.
In summary, the following problems exist in the prior art: the roller head of the existing rock wool fiber-forming high-speed centrifugal machine has short service life on line.
Disclosure of Invention
The invention provides a method for manufacturing a roller head of a rock wool fiber forming high-speed centrifugal machine, which aims to solve the problem that the roller head of the existing rock wool fiber forming high-speed centrifugal machine is short in online service life.
Therefore, the invention provides a method for manufacturing a roller head of a rock wool fiber forming high-speed centrifuge, which comprises the following steps:
step A: preparing a cladding material, wherein the cladding material comprises the following components in percentage by mass: 45% -60%, Cr: 15% -25%, Mo: 2-4%, Nb 4-6%, Ti 0.5-1.5%, Al: less than or equal to 1 percent, less than or equal to 1 percent of Co, less than or equal to 0.4 percent of Si, less than or equal to 0.1 percent of C, and the balance of Fe; the cladding material is powder, and the particle size is 100-300 meshes;
and B: the base material of the high-speed centrifuge roller head is made of low-carbon steel;
and C: and laser cladding the cladding material on the base material of the high-speed centrifuge roller head made of low-carbon steel.
Further, in the step C, a gas laser is adopted for cladding, the cladding power 2800 and 3500W, and the cladding thickness is 2mm to 4 mm.
Further, in the step C, a gas laser is adopted for cladding, the cladding power is 3000 and 3300W, and the cladding thickness is 3 mm.
Further, in the step C, a gas laser is adopted for cladding, the cladding power is 3400W, and the cladding thickness is 4 mm.
Further, a gravity powder feeder is adopted to feed the cladding material above the base material of the roller head of the high-speed centrifuge.
And further, the step C is realized by two times of cladding, the first cladding thickness is 1-2mm, and the second cladding thickness is 1-2mm after the first cladding.
Further, 35# steel or 45# steel is used for manufacturing the base material of the roller head of the rock wool fiber-forming high-speed centrifuge.
The invention has the beneficial effects that: the high-temperature-resistant, wear-resistant and corrosion-resistant alloy material is cladded on the surface of the roller head of the rock wool fiber-forming high-speed centrifuge, so that the high-temperature-resistant, corrosion-resistant and wear-resistant performances of the roller head of the rock wool fiber-forming high-speed centrifuge are greatly improved, the service life is prolonged, and the service life can be prolonged by 2 to 3 times and reaches 160 to 240 hours. Because the alloy coating is cladded on the surface of the roller head of the high-speed centrifugal machine for forming the rock wool fiber, the requirement of the base material of the roller head of the high-speed centrifugal machine for forming the rock wool fiber on the heat resistance is reduced, the base material is not made of heat-resistant steel and can be made of common low-carbon steel with lower price, and thus, the cost is reduced.
Furthermore, the invention can obtain thicker cladding thickness, and can be realized by two times of cladding, wherein the first cladding thickness is 1-2mm, and the second cladding thickness is 1-2mm after the first cladding. Through metallographic structure analysis, the cladding material adopted by the invention can still achieve a uniform cladding layer after cladding for 2 to 3 times, and meets the requirements of heat resistance, corrosion resistance and wear resistance. The cladding thickness of the gas laser is below 2mm each time, the cladding thickness can be overlapped for 2 to 3 times, and the larger cladding thickness can be obtained.
Detailed Description
The present invention will now be described in order to more clearly understand the technical features, objects, and effects of the present invention.
The invention provides a method for manufacturing a roller head of a rock wool fiber forming high-speed centrifugal machine, which comprises the following steps:
step A: preparing a cladding material, wherein the cladding material comprises the following components in percentage by mass: 45% -60%, Cr: 15% -25%, Mo: 2-4%, Nb 4-6%, Ti 0.5-1.5%, Al: less than or equal to 1 percent, less than or equal to 1 percent of Co, less than or equal to 0.4 percent of Si, less than or equal to 0.1 percent of C, and the balance of Fe; the cladding material is powder, and the particle size is 100-300 meshes; the cladding material can be prepared from related powder purchased in the market or directly customized from manufacturers;
and B: the base material of the high-speed centrifuge roller head is made of low-carbon steel;
and C: and laser cladding the cladding material on the base material of the high-speed centrifuge roller head made of low-carbon steel.
The high-temperature-resistant, wear-resistant and corrosion-resistant alloy material is cladded on the surface of the roller head of the rock wool fiber-forming high-speed centrifuge, so that the high-temperature-resistant, corrosion-resistant and wear-resistant performances of the roller head of the rock wool fiber-forming high-speed centrifuge are greatly improved, and the service life is prolonged. Because the alloy coating is cladded on the surface of the roller head of the high-speed centrifugal machine for forming the rock wool fiber, the requirement of the base material of the roller head of the high-speed centrifugal machine for forming the rock wool fiber on the heat resistance is reduced, the base material is not made of heat-resistant steel and can be made of common low-carbon steel with lower price, and thus, the cost is reduced.
Further, in the step C, a gas laser is adopted for cladding, the cladding power 2800 and 3500W, and the cladding thickness is 2mm to 4 mm. The condenser lens f is 3mm 1mm, or f is 4mm 2mm, or f is 6mm 3mm, or f is 10mm 1 mm. The cladding scan speed is 200 mm/min to 800 mm/min, for example 300 mm/min, 400 mm/min, the overlap ratio is 35%, 40% or 45%. After laser cladding, grinding is adopted to achieve the required surface quality and size. By adopting the parameters, a stable and reliable laser cladding layer can be obtained.
Further, in the step C, a gas laser is adopted for cladding, the cladding power is 3000 and 3300W, and the cladding thickness is 3 mm. Therefore, the power is low, and the cladding thickness is thick.
Further, in the step C, a gas laser is adopted for cladding, the cladding power is 3400W, the power is low, the cladding thickness is 4mm, and the cladding thickness is larger.
Further, a gravity powder feeder is adopted to feed the cladding material above the base material of the roller head of the high-speed centrifuge. In this way, the escape and loss of powder is reduced.
And further, the step C is realized by two times of cladding, the first cladding thickness is 1-2mm, the second cladding is carried out after the first cladding, and the second cladding thickness is 1-2mm on the basis of forming the cladding layer by the first cladding. The second cladding or scan may be in the same direction and process as the first cladding. Through metallographic structure analysis, the cladding material adopted by the invention can still achieve a uniform cladding layer after cladding for 2 to 3 times, and meets the requirements of heat resistance, corrosion resistance and wear resistance. The cladding thickness of the gas laser is below 2mm each time, the cladding thickness can be overlapped for 2 to 3 times, the larger cladding thickness can be obtained, and the corrosion resistance and the heat resistance of the product are improved.
Further, the base material of the high-speed centrifuge roller head is made of 35# steel or 45# steel, so that the cost is low, and the performance of the high-speed centrifuge roller head can be ensured.
The above description is only an exemplary embodiment of the present invention, and is not intended to limit the scope of the present invention. In order that the components of the present invention may be combined without conflict, it is intended that all equivalent changes and modifications made by those skilled in the art without departing from the spirit and principles of the present invention shall fall within the protection scope of the present invention.

Claims (7)

1. A manufacturing method of a roller head of a rock wool fiber forming high-speed centrifuge is characterized by comprising the following steps:
step A: preparing a cladding material, wherein the cladding material comprises the following components in percentage by mass: 45% -60%, Cr: 15% -25%, Mo: 2-4%, Nb 4-6%, Ti 0.5-1.5%, Al: less than or equal to 1 percent, less than or equal to 1 percent of Co, less than or equal to 0.4 percent of Si, less than or equal to 0.1 percent of C, and the balance of Fe; the cladding material is powder, and the particle size is 100-300 meshes;
and B: the base material of the high-speed centrifuge roller head is made of low-carbon steel;
and C: and laser cladding the cladding material on the base material of the high-speed centrifuge roller head made of low-carbon steel.
2. The method for manufacturing the roller head of the rock wool fiber forming high-speed centrifuge as claimed in claim 1, wherein in the step C, a gas laser is adopted for cladding, the cladding power is 2800 and 3500W, and the cladding thickness is 2mm to 4 mm.
3. The method for manufacturing the roller head of the rock wool fiber forming high-speed centrifuge as claimed in claim 1, wherein in the step C, a gas laser is adopted for cladding, the cladding power is 3000 and 3300W, and the cladding thickness is 3 mm.
4. The method for manufacturing the roller head of the rock wool fiber forming high-speed centrifuge as claimed in claim 1, wherein in the step C, a gas laser is adopted for cladding, the cladding power is 3400W, and the cladding thickness is 4 mm.
5. The method of claim 1, wherein a gravity powder feeder is used to feed cladding material above the base material of the high speed centrifuge roller head.
6. The method for manufacturing the roller head of the rock wool fiber forming high-speed centrifuge as claimed in claim 1, wherein the step C is realized by cladding twice, the first cladding thickness is 1-2mm, and after the first cladding, cladding is carried out for the second time, and the second cladding thickness is 1-2 mm.
7. The method of claim 1, wherein the base material of the roller head of the high-speed centrifugal machine for fiber-forming rock wool is 35# steel or 45# steel.
CN201910559179.7A 2019-06-26 2019-06-26 Method for manufacturing roller head of rock wool fiber forming high-speed centrifugal machine Active CN110241415B (en)

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CN110512207B (en) * 2019-09-25 2020-10-27 沈阳大陆激光工程技术有限公司 Composite powder material for laser manufacturing and remanufacturing crystallizer copper plate and manufacturing method thereof

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CN1651606A (en) * 2004-09-16 2005-08-10 许正仁 Manufacturing method of die cutting roller, press cutting roller or indentation roller
CN101457378A (en) * 2007-12-11 2009-06-17 沈阳大陆激光技术有限公司 Laser forming electro-galvanizing wire conducting roller and manufacturing method thereof
CN102650011A (en) * 2011-02-28 2012-08-29 孙晓冰 Heat, wear and hot corrosion-resistant silicide reinforced high wolframium-nickel-iron-based alloy
CN104294268A (en) * 2014-09-06 2015-01-21 北京工业大学 Preparation method of wear-resistant guide roller
CN106480449A (en) * 2015-09-02 2017-03-08 沈阳大陆激光工程技术有限公司 A kind of method that laser manufactures heavy section universal mill horizontal roller
CN108251836A (en) * 2018-02-01 2018-07-06 张文秀 A kind of laser surface alloying method of hot roll
CN108326287A (en) * 2018-03-26 2018-07-27 浙江安可环保科技有限公司 Corrosion-resistant laser cladding powder and its cladding method and purposes

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PL222831B1 (en) * 2012-12-31 2016-09-30 Plasma System Spółka Akcyjna Method for regenerating and increase the durability of the metallurgical cylinder

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1651606A (en) * 2004-09-16 2005-08-10 许正仁 Manufacturing method of die cutting roller, press cutting roller or indentation roller
CN101457378A (en) * 2007-12-11 2009-06-17 沈阳大陆激光技术有限公司 Laser forming electro-galvanizing wire conducting roller and manufacturing method thereof
CN102650011A (en) * 2011-02-28 2012-08-29 孙晓冰 Heat, wear and hot corrosion-resistant silicide reinforced high wolframium-nickel-iron-based alloy
CN104294268A (en) * 2014-09-06 2015-01-21 北京工业大学 Preparation method of wear-resistant guide roller
CN106480449A (en) * 2015-09-02 2017-03-08 沈阳大陆激光工程技术有限公司 A kind of method that laser manufactures heavy section universal mill horizontal roller
CN108251836A (en) * 2018-02-01 2018-07-06 张文秀 A kind of laser surface alloying method of hot roll
CN108326287A (en) * 2018-03-26 2018-07-27 浙江安可环保科技有限公司 Corrosion-resistant laser cladding powder and its cladding method and purposes

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