CN110238955A - Gypsum board production line - Google Patents
Gypsum board production line Download PDFInfo
- Publication number
- CN110238955A CN110238955A CN201810191567.XA CN201810191567A CN110238955A CN 110238955 A CN110238955 A CN 110238955A CN 201810191567 A CN201810191567 A CN 201810191567A CN 110238955 A CN110238955 A CN 110238955A
- Authority
- CN
- China
- Prior art keywords
- workbench
- gypsum board
- production line
- board production
- material terrace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 33
- 239000010440 gypsum Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 43
- 239000002002 slurry Substances 0.000 claims abstract description 43
- 238000005187 foaming Methods 0.000 claims description 18
- 239000006260 foam Substances 0.000 claims description 12
- 238000012545 processing Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 3
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0072—Product control or inspection
Abstract
The present invention provides a kind of gypsum board production lines, comprising: workbench；Roadside material terrace, positioned at the lower section of workbench；Mixing machine, positioned at one side of workbench and roadside material terrace, and the discharge port of mixing machine corresponds between workbench and roadside material terrace；And distance measuring sensor, positioned at one side of workbench and roadside material terrace, for detecting the height of the slurry between workbench and roadside material terrace, the slurry squeezed out from the discharge port of mixing machine enters between workbench and roadside material terrace, distance measuring sensor detects the height of the slurry, when being highly unsatisfactory for setting height, by being adjusted correspondingly to gypsum board production line, to avoid producing a large amount of underproof plate so that the height of slurry is maintained at setting height.
Description
Technical field
The present invention relates to mechanical equipment technical field, espespecially a kind of gypsum board production line.
Background technique
In gypsum board manufacture system, feed proportioning system is the molding first step of gypsum board manufacture, and the proportion of each material makes
With so that plasterboard slurry is effectively accumulated, to form stabilization between the upper paper and lower paper between workbench and roadside material terrace
Slurry piling height, guarantee the stabilization constant-speed operation of gypsum board production line, while also ensuring the quality stability of product.
The ingredient of slurry is mainly the raw materials such as gesso, clear water, paper pulp, foaming agent, wherein in normal productive process
Gesso, clear water, paper pulp etc. be it is quantitatively given, belong to the immutable material of volume, only foaming agent be non-quantitative to
Fixed, belong to the material of variable volume, the accumulation situation of slurry can be controlled.
When slurry occur and accumulating more (i.e. slurry level is larger), due to the extruding of workbench, it may appear that spillage is asked
Topic, influences the appearance of plate；When slurry occur and accumulating less (i.e. slurry level is smaller), then it will appear the phenomenon that thanks to expecting, meeting
Cause plate that can not form；That is " spillage and thanks to material " can all cause to produce a large amount of unqualified plate, this is also stone
A common problem on cream board assembly line, currently employed solution are that " setting one or two operators pass through naked eyes
Observation ", avoids producing unqualified plate as far as possible.
Summary of the invention
Gypsum board production line provided in an embodiment of the present invention, comprising: workbench；Roadside material terrace, under the workbench
Side；Mixing machine, positioned at one side of the workbench and the roadside material terrace, and the discharge port of the mixing machine corresponds to the molding
Between platform and the roadside material terrace；And distance measuring sensor, it is described for detecting positioned at one side of the workbench and the roadside material terrace
The height of slurry between workbench and the roadside material terrace.
Optionally, the gypsum board production line further include: foaming dispenser, for supplying foaming bubble to the mixing machine
Foam.
Optionally, the gypsum board production line further include: control unit, with the distance measuring sensor, the mixing machine and
The foaming distributes mechatronics, for making corresponding processing according to the testing result of the distance measuring sensor, to keep
The height of slurry between the workbench and the roadside material terrace keeps being in setting height.
Optionally, described control unit is host computer.
Optionally, the workbench is profiled sheeting, and the roadside material terrace is heap flitch.
Optionally, oblique upper of the distance measuring sensor between the workbench and the roadside material terrace.
Optionally, the distance between the distance measuring sensor and the workbench are 3~7m.
Optionally, the precision of the distance measuring sensor is 0.05~0.15mm.
Optionally, the distance measuring sensor is laser range sensor or infrared distance sensor.
Compared with prior art, gypsum board production line provided in an embodiment of the present invention is squeezed out from the discharge port of mixing machine
Slurry enter between workbench and roadside material terrace, distance measuring sensor detects the height of the slurry, is highly being unsatisfactory for setting height
When, by being adjusted correspondingly gypsum board production line, to avoid producing so that the height of slurry is maintained at setting height
A large amount of underproof plate.
Further, distance measuring sensor, mixing machine and foaming dispenser be electrically connected with control unit, control unit according to
The testing result of distance measuring sensor such as controls the speed of the frothing foam for dispenser supply of foaming, mixes to make corresponding processing
The speed etc. of the slurry of conjunction machine supply realizes that automation control avoids producing so that the height of slurry is maintained at setting height
A large amount of underproof plate.
Other features and advantages of the present invention will be illustrated in the following description, also, partly becomes from specification
It obtains it is clear that understand through the implementation of the invention.The objectives and other advantages of the invention can be by specification, right
Specifically noted structure is achieved and obtained in claim and attached drawing.
Detailed description of the invention
Attached drawing is used to provide to further understand technical solution of the present invention, and constitutes part of specification, with this
The embodiment of application technical solution for explaining the present invention together, does not constitute the limitation to technical solution of the present invention.
Fig. 1 is partial structurtes signal of the gypsum board production line described in one embodiment of the invention in gypsum sheet metal forming
Figure.
Wherein, the corresponding relationship in Fig. 1 between appended drawing reference and component names are as follows:
1 distance measuring sensor, paper on 2,3 lower paper, 4 slurries, 5 mixing machines, 6 workbenches, 7 roadside material terraces.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with attached drawing to the present invention
Embodiment be described in detail.It should be noted that in the absence of conflict, in the embodiment and embodiment in the application
Feature can mutual any combination.
In the following description, numerous specific details are set forth in order to facilitate a full understanding of the present invention, still, the present invention may be used also
Implement in a manner of using other than the one described here, therefore, protection scope of the present invention is not by following public tool
The limitation of body embodiment.
Gypsum board production line described in some embodiments of the invention is described with reference to the accompanying drawing.
Gypsum board production line provided in an embodiment of the present invention, as shown in Figure 1, comprising: workbench 6；Roadside material terrace 7, be located at
The lower section of type platform 6；Mixing machine 5, positioned at one side of workbench 6 and roadside material terrace 7, and the discharge port of mixing machine 5 corresponds to workbench 6
Between roadside material terrace 7；With distance measuring sensor 1, same one side of workbench 6 and roadside material terrace 7 is located at mixing machine 5, for detect at
The height of slurry 4 between type platform 6 and roadside material terrace 7, distance measuring sensor 1 be located at the discharge port of mixing machine 5 surface or tiltedly on
Side.
As shown in Figure 1, the gypsum board production line, the slurry 4 squeezed out from the discharge port of mixing machine 5 enters 6 He of workbench
Between roadside material terrace 7 (that is: between upper paper 2 and lower paper 3 between the two), the height that distance measuring sensor 1 detects the slurry 4 (is examined
Survey the height after slurry is spread out), when being highly unsatisfactory for setting height, by being adjusted correspondingly to gypsum board production line,
To avoid producing a large amount of underproof plate so that the height of slurry 4 is maintained at setting height.
Wherein, label 2 is upper paper, and label 3 is lower paper, and upper paper 2 and lower paper 3 are set between workbench 6 and roadside material terrace 7,
Mixing machine 5 supplies slurry 4 between upper paper 2 and lower paper 3, and another side of workbench 6 and roadside material terrace 7, which is additionally provided with, has transport
The forming belt of function, it may be assumed that forming belt and mixing machine 5 divide the both sides in roadside material terrace 7.
Optionally, gypsum board production line further include: foaming dispenser (not shown) is sent out for supplying to mixing machine 5
Bubble foam.Foaming agent is launched foamed in foaming dispenser after, foaming dispenser again to mixing machine 5 supply frothing foam.
Optionally, gypsum board production line further include: control unit (not shown), with distance measuring sensor 1, mixing machine 5
Mechatronics are distributed with foaming, for making corresponding processing according to the testing result of distance measuring sensor 1, to keep being fed into
The height of slurry 4 between workbench 6 and roadside material terrace 7 keeps being in setting height.
Distance measuring sensor 1, mixing machine 5 and foaming dispenser are electrically connected with control unit, and control unit is passed according to ranging
The testing result of sensor 1 is accordingly in the speed for for example controlling the frothing foam of foaming dispenser supply to make corresponding processing
The speed etc. for the slurry that degree and/or mixing machine 5 supply, realizes automation control, so that the height of slurry 4 is maintained at setting height
Degree avoids producing a large amount of underproof plate.
Specifically, when the slurry level that image measuring system 1 measures is greater than setting height, control unit control foaming distribution
Machine accordingly reduces the feed speed of frothing foam, so that the height of slurry 4 is maintained at setting height；Image measuring system 1 measures
Slurry level when being less than setting height, control unit control foaming dispenser accordingly promotes the feed speed of frothing foam, makes
The height for obtaining slurry 4 is maintained at setting height (height after slurry is spread out is maintained at setting height).
Optionally, control unit is host computer, and host computer is converted to mould by its internal programmable controller operation
Analog quantity signal, the foaming according to the analog signal again correspondingly to control the supply amount of frothing foam, foaming dispenser supplies are steeped
The parameters such as the speed of slurry that the speed of foam, mixing machine 5 supply, and then windrow situation is controlled, so that slurry 4 is kept high in setting
Degree.
Specifically, workbench 6 is profiled sheeting, and roadside material terrace 7 is heap flitch.
In a preferred embodiment of the present invention, distance measuring sensor 1 is set on oblique between workbench 6 and roadside material terrace 7
Side.
Specifically, the distance between distance measuring sensor 1 and workbench 6 are 3~7m, and setting distance is closely then shaken very much
Factor is affected, low measurement accuracy, is arranged larger apart from too far then occupied space.Such as: 3m, 5m or 7m, it can be real
The purpose of existing the application, objective is without departing from design philosophy of the invention, and details are not described herein, should belong to the protection of the application
In range.
Specifically, the precision of distance measuring sensor 1 is 0.05~0.15mm, such as 0.05mm, 0.1mm or 0.15mm,
Realize the purpose of the application, objective is without departing from design philosophy of the invention, and details are not described herein, should belong to the guarantor of the application
It protects in range.
Specifically, distance measuring sensor 1 is laser range sensor 1 or infrared distance sensor 1 etc., and the application can be achieved
Purpose, objective is without departing from design philosophy of the invention, and details are not described herein, in the protection scope that should belong to the application.
In conclusion gypsum board production line provided in an embodiment of the present invention, the slurry squeezed out from the discharge port of mixing machine
Into between workbench and roadside material terrace, distance measuring sensor detects the height of the slurry, when being highly unsatisfactory for setting height, passes through
Gypsum board production line is adjusted correspondingly, to avoid producing a large amount of so that the height of slurry is maintained at setting height
Underproof plate.
Further, distance measuring sensor, mixing machine and foaming dispenser be electrically connected with control unit, control unit according to
The testing result of distance measuring sensor such as controls the speed of the frothing foam for dispenser supply of foaming, mixes to make corresponding processing
The speed etc. of the slurry of conjunction machine supply realizes that automation control avoids producing so that the height of slurry is maintained at setting height
A large amount of underproof plate.
In the description of the present invention, term " installation ", " connected ", " connection ", " fixation " etc. shall be understood in a broad sense, example
Such as, " connection " may be fixed connection or may be dismantle connection, or integral connection；It can be directly connected, it can also be with
Indirectly connected through an intermediary.For the ordinary skill in the art, above-mentioned art can be understood as the case may be
The concrete meaning of language in the present invention.
In the description of this specification, the description of term " one embodiment ", " some embodiments ", " specific embodiment " etc.
Mean that particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one reality of the invention
It applies in example or example.In the present specification, schematic expression of the above terms are not necessarily referring to identical embodiment or reality
Example.Moreover, description particular features, structures, materials, or characteristics can in any one or more of the embodiments or examples with
Suitable mode combines.
Although disclosed herein embodiment it is as above, the content only for ease of understanding the present invention and use
Embodiment is not intended to limit the invention.Technical staff in any fields of the present invention is taken off not departing from the present invention
Under the premise of the spirit and scope of dew, any modification and variation, but the present invention can be carried out in the form and details of implementation
Scope of patent protection, still should be subject to the scope of the claims as defined in the appended claims.
Claims (10)
1. a kind of gypsum board production line characterized by comprising
Workbench；
Roadside material terrace, positioned at the lower section of the workbench；
Mixing machine, positioned at one side of the workbench and the roadside material terrace, and the discharge port of the mixing machine correspond to it is described at
Between type platform and the roadside material terrace；With
Distance measuring sensor, positioned at one side of the workbench and the roadside material terrace, for detecting the workbench and the windrow
The height of slurry between platform.
2. gypsum board production line according to claim 1, which is characterized in that further include:
Foam dispenser, for supplying frothing foam to the mixing machine.
3. gypsum board production line according to claim 2, which is characterized in that further include:
Control unit distributes mechatronics with the distance measuring sensor, the mixing machine and the foaming, for according to the survey
Testing result away from sensor makes corresponding processing, the height to keep the slurry between the workbench and the roadside material terrace
Degree keeps being in setting height.
4. gypsum board production line according to claim 3, which is characterized in that described control unit is host computer.
5. gypsum board production line according to any one of claim 1 to 4, which is characterized in that the distance measuring sensor position
Oblique upper between the workbench and the roadside material terrace.
6. gypsum board production line according to claim 5, which is characterized in that the distance measuring sensor and the workbench it
Between distance be 3~7m.
7. gypsum board production line according to claim 5, which is characterized in that the precision of the distance measuring sensor be 0.05~
0.15mm。
8. gypsum board production line according to claim 5, which is characterized in that the distance measuring sensor is laser ranging sensing
Device or infrared distance sensor.
9. gypsum board production line according to any one of claim 1 to 4, which is characterized in that the workbench is molding
Plate.
10. gypsum board production line according to any one of claim 1 to 4, which is characterized in that the roadside material terrace is windrow
Plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810191567.XA CN110238955A (en) | 2018-03-08 | 2018-03-08 | Gypsum board production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810191567.XA CN110238955A (en) | 2018-03-08 | 2018-03-08 | Gypsum board production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110238955A true CN110238955A (en) | 2019-09-17 |
Family
ID=67882191
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810191567.XA Pending CN110238955A (en) | 2018-03-08 | 2018-03-08 | Gypsum board production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110238955A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110788965A (en) * | 2019-10-31 | 2020-02-14 | 淮南北新建材有限公司 | Automatic production system of hard-edge plasterboard and implementation method thereof |
| EP3970931A1 (en) * | 2020-09-21 | 2022-03-23 | Saint-Gobain Placo | A slurry spread quantification system |
| CN116787592A (en) * | 2023-08-23 | 2023-09-22 | 德化县鑫源再生资源有限公司 | Gypsum board high-speed forming production line and production process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0999415A (en) * | 1995-10-04 | 1997-04-15 | Mitsubishi Materials Corp | Manufacture of gypsum board |
| CN101337377A (en) * | 2007-07-05 | 2009-01-07 | 北新集团建材股份有限公司 | Automatic gauge control system of molding mass of gypsum board |
| CN101524873A (en) * | 2009-04-07 | 2009-09-09 | 罗国军 | Production line of composite fibrous gypsum boards of multifunctional wall body |
| CN203471916U (en) * | 2013-08-23 | 2014-03-12 | 太仓北新建材有限公司 | Gypsum board molding equipment |
| CN204725653U (en) * | 2015-02-12 | 2015-10-28 | 太仓北新建材有限公司 | A kind of gypsum board manufacture main line automatic material control device |
-
2018
- 2018-03-08 CN CN201810191567.XA patent/CN110238955A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0999415A (en) * | 1995-10-04 | 1997-04-15 | Mitsubishi Materials Corp | Manufacture of gypsum board |
| CN101337377A (en) * | 2007-07-05 | 2009-01-07 | 北新集团建材股份有限公司 | Automatic gauge control system of molding mass of gypsum board |
| CN101524873A (en) * | 2009-04-07 | 2009-09-09 | 罗国军 | Production line of composite fibrous gypsum boards of multifunctional wall body |
| CN203471916U (en) * | 2013-08-23 | 2014-03-12 | 太仓北新建材有限公司 | Gypsum board molding equipment |
| CN204725653U (en) * | 2015-02-12 | 2015-10-28 | 太仓北新建材有限公司 | A kind of gypsum board manufacture main line automatic material control device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110788965A (en) * | 2019-10-31 | 2020-02-14 | 淮南北新建材有限公司 | Automatic production system of hard-edge plasterboard and implementation method thereof |
| CN110788965B (en) * | 2019-10-31 | 2021-11-02 | 淮南北新建材有限公司 | Automatic production system of hard-edge plasterboard and implementation method thereof |
| EP3970931A1 (en) * | 2020-09-21 | 2022-03-23 | Saint-Gobain Placo | A slurry spread quantification system |
| WO2022058151A1 (en) * | 2020-09-21 | 2022-03-24 | Saint-Gobain Placo | A slurry spread quantification system and a method for quantifying a slurry spread |
| CN116787592A (en) * | 2023-08-23 | 2023-09-22 | 德化县鑫源再生资源有限公司 | Gypsum board high-speed forming production line and production process thereof |
| CN116787592B (en) * | 2023-08-23 | 2023-11-21 | 德化县鑫源再生资源有限公司 | Gypsum board high-speed forming production line and production process thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190917 |
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| RJ01 | Rejection of invention patent application after publication |