CN110238677A - A kind of suction vacuum detecting alarm technique applied to mechanical processing industry - Google Patents
A kind of suction vacuum detecting alarm technique applied to mechanical processing industry Download PDFInfo
- Publication number
- CN110238677A CN110238677A CN201910357675.4A CN201910357675A CN110238677A CN 110238677 A CN110238677 A CN 110238677A CN 201910357675 A CN201910357675 A CN 201910357675A CN 110238677 A CN110238677 A CN 110238677A
- Authority
- CN
- China
- Prior art keywords
- suction vacuum
- alarm
- mechanical processing
- processing industry
- vacuum detecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/002—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/088—Work-clamping means other than mechanically-actuated using vacuum means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Emergency Alarm Devices (AREA)
Abstract
The present invention relates to a kind of suction vacuum detecting alarm techniques applied to machine industry.(1) digital display screen, switch button, alarm lamp, gas piping, power-supply system;(2) digital display screen is that upper and lower digital code pipe is shown, the pressure value of top numeral method real time monitoring, the default specified numerical value of lower section numeral method;(3) switch button is the unlatching for inhaling vacuum detecting system, closes key;(4) alarm lamp, red is alarm condition, unavailable;Green is normal operating conditions, can be used;(5) gas piping connection air pump source and suction vacuum platform, the stable state of suction vacuum platform is known by detecting bleed pressure.For the part for being difficult with frock clamp fixation in process, use the suction vacuum detecting alarm system, the part for being difficult with frock clamp can be stablized, alert process can also be carried out to abnormal unstable phenomenon, error and loss in machine-building process is avoided to occur.
Description
Technical field
The invention belongs to machinery manufacturing industry technical field, IC equips the part processing detection alarm technique of components.This
Suction vacuum detecting alarm technique, which is to improve, is machined firm, improved efficiency best mode.
Background technique
With the fast development of machinery manufacturing industry technology, quick and universal, the demand equipped for IC of intelligence manufacture
Also increasingly increase.02 special project that IC manufacturing is grouped into 9 big special projects is also tackled key problems and is researched and developed by country.Inhale vacuum detecting
Alarm technique is exactly the best approach of a kind of important machining in IC equipment, improved efficiency, its main feature is that, working condition is
Control the flow velocity and adsorption capacity of gas, then it is higher for the accuracy requirement of gas absorption power.Inhale vacuum detecting alarm technique
It is 2. thin to being difficult to mechanical frock Gu is used to Ding ﹑ and Bao Bi ﹑ Xing shape Fu Za ﹑ that 1. Wen that feature Shi ﹕ clearly inhales vacuum pressure determine Zhuan Tai ﹔
Small part and product is all capable of processing ﹔, and 3. live machining state is apparent, simple to operation, improving production efficiency.
With the development of machinery manufacturing industry, the demand to key components and parts is more and more, processing request and difficulty be also with
Day all increasings, shape, the size of key components and parts are difficult to surface frock clamp secondary process, the material zero of more some very thin sizes
Part cannot be mechanically fixed with fixture, be mechanically fixed if taken, and also will affect its function, bring the loss of part rejection.It takes
Vacuum pressure fixing means is inhaled, indefinite product degree of stability needs manually with sensory testing, inaccuracy and easily generation person wound
Evil.
Summary of the invention
When the technical problem to be solved by the present invention is to using inhaling vacuum securing part, whether monitoring pressure meets need
It asks, when not reaching demand pressure, issues warning note, allow the operator to confirmation presence states, continue growing pressure,
When meet demand pressure, the instruction state that can be worked is issued.
To achieve the goals above, the technical solution of this practical invention is:
A kind of suction vacuum detecting alarm technique applied to mechanical processing industry,
It (1) include digital display screen, switch button, alarm lamp, gas piping, power-supply system;
(2) digital display screen is that upper and lower digital code pipe is shown, the pressure value of top numeral method real time monitoring, lower section
The default specified numerical value of numeral method;
(3) switch button is the unlatching for inhaling vacuum detecting system, closes key;
(4) alarm lamp, red is alarm condition, unavailable;Green is normal operating conditions, can be used;
(5) gas piping connection air pump source and suction vacuum platform know the steady of suction vacuum platform by detecting bleed pressure
Determine state.
Suction vacuum pressure condition can be monitored in real time, vacuum pressure condition is inhaled by monitoring and understands product fixing-stable journey
Degree.
Can by inhaling the fixed product of vacuum, can with stable topography irregular size, be unsuitable for the product of fixture.
Stable pressure needed for being calculated according to product quality, area, and required suction vacuum pressure is provided.
The invention has the advantages that
1. can detecte the variation of adsorptive pressure, accomplish to limit working pressure and can work reaching.
2. limiting different working pressures using the quality product of different sizes, shape.
3. can be applied to different machine toolings according to machining demand.
4. execute-in-place state is apparent, easily operated personal identification pressure detecting state.
5. the manufacturing is high-efficient, production cost is low, and production environment is unrestricted.The suction vacuum detecting alarm technique can be with
Add industrial application in semiconductor, machine, can be used on the irregular product of smaller, size.
Detailed description of the invention
Fig. 1 is overall structure figure of the present invention.
Fig. 2 is pressure history schematic diagram in normal process.
Fig. 3 is pressure history schematic diagram in improper process.
Specific embodiment
Technical solution of the present invention is described in detail in 1-3 and example with reference to the accompanying drawing.
A technique for the suction vacuum detecting alarm technique applied to mechanical processing industry is applied in machine industry, when
When processed product shape irregular size occurs, is unsuitable for fixture secondary process, generation processing can be consolidated using the technology and is produced
Product stablize the pressure of processed product, if pressure changes, the suction is true in process needed for can going out with real-time detection
Alarm condition can occur in time in sky detection alarm technique, and portable lamp is red status, and when normal work, portable lamp is green shape
State makes operator know machining state immediately, can adjust in time.The technology can be avoided machine-building process
In error and loss occur.
Suction vacuum detecting alarm system of the invention includes air pump 1, inhales vacuum horn 2, inhales vacuum platform 3;Air pump 1 is logical
It crosses pipeline and is connect with vacuum platform 3 is inhaled;It is connected on pipeline between air pump 1 and suction vacuum platform 3 and inhales vacuum horn 2.
Embodiment one
The present invention is by taking DMG635 three axis machining center processes aluminum alloy materials as an example, in order to clearly specifically include following step
It is rapid:
It is inhaled on vacuum platform 1. components to be processed are placed on.
2. air pump is attached with vacuum platform is inhaled again.
3. vacuum detecting warning device will be inhaled again to be connected to air pump and inhale between vacuum platform.
4. will inhale vacuum checking device unlatching after connection to detect, adsorptive pressure shows that numerical value is more than to limit number
When value, the shown in green state of portable lamp can then carry out processing operation.In process, operator observes work in real time
The display state of lamp.
Embodiment two
The present invention is by taking HGM4225 Five-axis NC Machining Center processing stainless steel material as an example, in order to clearly specifically include following step
It is rapid:
It is inhaled on vacuum platform 1. components to be processed are placed on.
2. air pump is attached with vacuum platform is inhaled again.
3. vacuum detecting warning device will be inhaled again to be connected to air pump and inhale between vacuum platform.
4. will inhale vacuum checking device unlatching after connection to detect, adsorptive pressure shows that numerical value is more than to limit number
When value, the shown in red state of portable lamp cannot then carry out processing operation.Operator then needs to adjust the pendulum of material to be processed
Position is put, suction vacuum detecting is re-started, observation adsorptive pressure shows numerical value, and when numerical value is more than to limit numerical value, portable lamp is aobvious
It is shown as green state, then can carry out processing operation.In process, operator observes the display state of portable lamp in real time.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for art technology
For personnel, the present invention can have various modifications and variations.It is solid that the various demands that the present invention can be used for machine industry inhale vacuum
Fixed components, the detection alarm technique that the present invention is carried out are also not limited to embodiment.It is all in the spirit and principles in the present invention
Within, any modification, equivalent substitution, improvement and etc. done should all be included in the protection scope of the present invention.
Claims (5)
1. a kind of suction vacuum detecting alarm technique applied to mechanical processing industry, it is characterised in that:
(1) digital display screen, switch button, alarm lamp, gas piping, power-supply system;
(2) digital display screen is that upper and lower digital code pipe is shown, the pressure value of top numeral method real time monitoring, and lower section is digital
Pipe shows default specified numerical value;
(3) switch button is the unlatching for inhaling vacuum detecting system, closes key;
(4) alarm lamp, red is alarm condition, unavailable;Green is normal operating conditions, can be used;
(5) gas piping connection air pump source and suction vacuum platform, the stabilization shape of suction vacuum platform is known by detecting bleed pressure
State.
2. a kind of suction vacuum detecting alarm technique applied to mechanical processing industry according to claim 1, feature exist
In: suction vacuum pressure condition can be monitored in real time, vacuum pressure condition is inhaled by monitoring and understands product fixing-stable degree.
3. a kind of suction vacuum detecting alarm technique applied to mechanical processing industry according to claim 1, feature exist
In: can by inhaling the fixed product of vacuum, can with stable topography irregular size, be unsuitable for the product of fixture.
4. a kind of suction vacuum detecting alarm technique applied to mechanical processing industry according to claim 1, feature exist
In: stable pressure needed for being calculated according to product quality, area, and required suction vacuum pressure is provided.
5. a kind of suction vacuum detecting alarm technique applied to mechanical processing industry according to claim 1, feature exist
In can add industrial application in semiconductor, machine, can be used on the irregular product of smaller, size.
Priority Applications (1)
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CN201910357675.4A CN110238677A (en) | 2019-04-29 | 2019-04-29 | A kind of suction vacuum detecting alarm technique applied to mechanical processing industry |
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CN201910357675.4A CN110238677A (en) | 2019-04-29 | 2019-04-29 | A kind of suction vacuum detecting alarm technique applied to mechanical processing industry |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202922479U (en) * | 2012-11-23 | 2013-05-08 | 李帅 | Vacuum clamp with vacuum degree detection warning function |
CN203853846U (en) * | 2014-03-18 | 2014-10-01 | 沈阳飞机工业(集团)有限公司 | Movable vacuum early-warning device |
CN105171480A (en) * | 2015-09-16 | 2015-12-23 | 竹昌精密冲压件(上海)有限公司 | Vacuum detection device |
CN206425846U (en) * | 2016-12-20 | 2017-08-22 | 罗暄 | A kind of numerical control machining center safe vacuum sucker |
CN206622910U (en) * | 2017-03-31 | 2017-11-10 | 天津先达恒业条码技术有限公司 | Lathe pressure data harvester and lathe equipments |
KR101926452B1 (en) * | 2017-06-19 | 2018-12-07 | 한국항공우주산업주식회사 | Machining monitoring system |
-
2019
- 2019-04-29 CN CN201910357675.4A patent/CN110238677A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202922479U (en) * | 2012-11-23 | 2013-05-08 | 李帅 | Vacuum clamp with vacuum degree detection warning function |
CN203853846U (en) * | 2014-03-18 | 2014-10-01 | 沈阳飞机工业(集团)有限公司 | Movable vacuum early-warning device |
CN105171480A (en) * | 2015-09-16 | 2015-12-23 | 竹昌精密冲压件(上海)有限公司 | Vacuum detection device |
CN206425846U (en) * | 2016-12-20 | 2017-08-22 | 罗暄 | A kind of numerical control machining center safe vacuum sucker |
CN206622910U (en) * | 2017-03-31 | 2017-11-10 | 天津先达恒业条码技术有限公司 | Lathe pressure data harvester and lathe equipments |
KR101926452B1 (en) * | 2017-06-19 | 2018-12-07 | 한국항공우주산업주식회사 | Machining monitoring system |
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Address after: No.18a-1, Feiyun Road, Hunnan District, Shenyang City, Liaoning Province Applicant after: Shenyang fuchuang precision equipment Co.,Ltd. Address before: No.18a-1, Feiyun Road, Dongling District, Shenyang, Liaoning Province, 110000 Applicant before: Shenyang Fortune Precision Equipment Co.,Ltd. |
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RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190917 |