CN110238355A - Thermometric dehydrogenation weigh with station integrated equipment and its weighing thermometric dehydrogenating process - Google Patents
Thermometric dehydrogenation weigh with station integrated equipment and its weighing thermometric dehydrogenating process Download PDFInfo
- Publication number
- CN110238355A CN110238355A CN201910491364.7A CN201910491364A CN110238355A CN 110238355 A CN110238355 A CN 110238355A CN 201910491364 A CN201910491364 A CN 201910491364A CN 110238355 A CN110238355 A CN 110238355A
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- Prior art keywords
- dehydrogenation
- weighing
- light curtain
- molten aluminum
- thermometric
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D2/00—Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Abstract
The present invention relates to automobile engine manufacturing fields, a kind of weighing thermometric dehydrogenation is disclosed with station integrated equipment, including workbench, the adjacent two sides of workbench are respectively equipped with dehydrogenation machine and place the weighing weighbridge of molten aluminum container containing, the dehydrogenation electrical control cabinet of dehydrogenation machine is towards workbench, dehydrogenation machine top is equipped with thermometric bracket, thermometric bracket is equipped with infrared radiation thermometer, the Intermediate Gray region for the light wave alignment weighing weighbridge that infrared radiation thermometer issues, workbench is equipped with hydrogen meter, workbench is additionally provided with control device far from weighing weighbridge side, control device and weighing weighbridge, infrared radiation thermometer and hydrogen meter are electrically connected.The invention also discloses a kind of weighing thermometric dehydrogenations with the weighing thermometric dehydrogenating process of station integrated equipment.The present invention weighs thermometric dehydrogenation with station integrated equipment and its weighing thermometric dehydrogenating process, only can be automatically performed the operation of molten aluminum weighing, temperature detection, dehydrogenation to hydrogen content qualification a station position, and automatically generate associated data sheet.
Description
Technical field
The present invention relates to automobile engine manufacturing fields, and in particular to a kind of weighing thermometric dehydrogenation is the same as station integrated equipment
And its weighing thermometric dehydrogenating process.
Background technique
In aluminium alloy engine cylinder block and head casting field, for environmental protection, present advanced technology is fusing and casting
It is placed on different workshops.The process for being fused into molten aluminum needs to discharge pollutants more using natural gas, exist simultaneously high temperature, easily
The danger sources such as explosive are fired, therefore melting process are built the remote area less in personnel, and foundry build in and facilitates engine
The densely populated place region of process and assemble.
After the molten aluminum composition detection of fusion zone is qualified, in the molten aluminum container of heat preservation, foundry is transported.It is casting
Before, molten aluminum needs the processes such as Weighing (settlement of transactions voucher), temperature detection, hydrogen content detection.The prior art is usually
Each process has independent occupied area, and wherein weighing station is made of measurement studio and outdoor weighbridge, occupied area
About 15 ㎡；About 5 ㎡ of thermometric station occupied area；About 6 ㎡ of dehydrogenation station occupied area.Each above-mentioned station is required to corresponding work
The operator of position, it is also desirable to 1 fork lift operators, the mobile molten aluminum container of operation fork truck arrives each station respectively, matches
The operator for closing each station completes every operation.
Thus prior art is caused to have disadvantages that, such as: multistation takes up a large area, operator is more, fork truck
Workload is big, fork truck logistics corridor occupancy is more, total operation time is long, molten aluminum temperature drop is big, each location data is unable to auto-associating, number
According to cannot summarize automatically, be unable to automatic report generation etc..
Summary of the invention
The purpose of the present invention is to the deficiency of above-mentioned technology, a kind of weighing thermometric dehydrogenation is provided and is set with station integrated
Standby and its weighing thermometric dehydrogenating process only can be automatically performed molten aluminum weighing, temperature detection, dehydrogenation to containing a station position
The operation of hydrogen amount qualification, and automatically generate associated data sheet.
To achieve the above object, the weighing thermometric dehydrogenation designed by the present invention is with station integrated equipment, including workbench,
The adjacent two sides of the workbench are respectively equipped with dehydrogenation machine and place the weighing weighbridge of molten aluminum container containing, the dehydrogenation of the dehydrogenation machine
For electrical control cabinet towards the workbench, dehydrogenation machine top is equipped with thermometric bracket, and the thermometric bracket is equipped with infrared survey
Wen Yi, the light wave that the infrared radiation thermometer issues are directed at the Intermediate Gray region of the weighing weighbridge, and the workbench, which is equipped with, to be surveyed
Hydrogen instrument, the workbench are additionally provided with control device far from the weighing weighbridge side, the control device and the weighing weighbridge,
Infrared radiation thermometer and hydrogen meter are electrically connected.
Preferably, the weighing weighbridge is successively arranged the first light curtain generating device, far from three angles of the dehydrogenation machine
Two light curtain generating devices and third light curtain generating device, it is raw between the first light curtain generating device and the second light curtain generating device
At the first light curtain, the second light curtain, first light are generated between the second light curtain generating device and third light curtain generating device
Curtain generating device, the second light curtain generating device and third light curtain generating device are electrically connected with the control device, are sent out by light curtain
Generating apparatus detects the disengaging of fork truck, keeps the weighing weighbridge weight data accurate and reliable.
Preferably, the outer surface of the molten aluminum container containing is equipped with the body for storing the molten aluminum container containing identity information
Part identification code, the workbench is equipped with the scanner for reading the identity code towards the weighing weighbridge side, described to sweep
It retouches rifle to be electrically connected with the control device, the scanner, which reads the identity code, can read the molten aluminum container containing
Identity information, such as molten aluminum supplier code name, 8 dates, heat (batch) number, batch, ingredient, container number and serial number.
Preferably, the dehydrogenation machine includes the dehydrogenation pedestal for being fixed on the workbench side, is set on the dehydrogenation pedestal
There is dehydrogenation machine fuselage, the dehydrogenation machine fuselage is equipped with horizontal graphite rotator bracket, and the end of the graphite rotator bracket is set
There is vertical graphite rotator, the graphite rotator is directed at the center of the weighing weighbridge, and the graphite rotator bracket passes through electronic
Machine moves up and down along the sliding rail being located on the dehydrogenation machine fuselage, and the dehydrogenation machine fuselage, which is equipped with, controls the graphite rotator branch
The upper stroke switch and lower stroke switch of frame up and down motion range.
Preferably, the control device is equipped with the weight data and the infrared measurement of temperature for showing that the weighing weighbridge measures
The digital display screen for the temperature data that instrument measures.
Preferably, the control device further includes weight data, the infrared measurement of temperature for recording the weighing weighbridge and measuring
Hydrogen content data that the temperature data and the hydrogen meter that instrument measures measure and the computer system for generating report, the computer
System is also electrically connected with the first light curtain generating device, the second light curtain generating device, third light curtain generating device and scanner.
Preferably, the control device further includes sending out with the weighing weighbridge, infrared radiation thermometer, hydrogen meter, the first light curtain
The electric workbench control cabinet that generating apparatus, the second light curtain generating device, third light curtain generating device and scanner are electrically connected.
Preferably, the weighing weighbridge is equipped with first light curtain and the two sides of the second light curtain are equipped with crash bearer, prevents
Fork truck collides the weighing weighbridge when carrying the molten aluminum container containing, and the workbench is surrounded by protective fence, protection
The personal safety of operator, the workbench are equipped with stair far from the weighing weighbridge side, pass in and out institute convenient for operator
State workbench.
A kind of weighing thermometric dehydrogenation includes the following steps: with the weighing thermometric dehydrogenating process of station integrated equipment
A) operator passes through first light curtain or the second light curtain by fork truck and is placed on the molten aluminum container containing
On the center of the weighing weighbridge, the identity code of the molten aluminum container containing is automatically aligned to the scanner, described
Scanner scans the identity code, obtains the identity information of the molten aluminum container containing, and the identity information is sent
To the computer system, the computer system generates document corresponding with the molten aluminum container containing, and by the identity
Information is recorded in the document；
B) operator exits the fork truck empty wagons, when the computer system is filled by first light curtain
It sets, the second light curtain generating device, third light curtain generating device detect that the fork truck exits first light curtain or the second light curtain
Afterwards, the computer system obtains the weight data that the weighing weighbridge measures, and the weight data is stored in the step
Rapid A) in the document that generates, record gross weight column within said document, while to be shown in the number aobvious for the weight data
In display screen；
C) operator climbs up the workbench by the stair, opens the upper cover of the molten aluminum container containing, described
The light wave that infrared radiation thermometer issues can touch molten aluminum upper surface, measure the temperature data of molten aluminum, and by the temperature data
Be sent to the computer system, temperature data described in the computer system audit, when the temperature data be greater than 660 DEG C and
When duration is greater than 5 seconds, the temperature data is recorded in the step A) in generate the temperature columns of document, while the temperature
Degree evidence is shown on the digital display screen；
D) operator samples in the molten aluminum container containing and is put into the hydrogen meter, and the hydrogen meter measures sampling aluminium
The hydrogen content data of liquid, and the hydrogen content data are sent to the computer system, the computer system contains by described in
Hydrogen amount data are recorded in the step A) in generate document hydrogen content column；
E) hydrogen content data described in the computer system audit enter when the hydrogen content data are within required value
Step G), when (unqualified situation, probability is minimum, normally due to traffic is unsmooth or dislikes more than required value for the hydrogen content data
Bad weather causes haulage time is too long hydrogen content can be made excessively high), then start the dehydrogenation machine in the molten aluminum container containing
Molten aluminum carries out dehydrogenation, then returns to the step D) sub-sampling again；
F) repeating said steps D) and step E), until the hydrogen content data are within required value, and by each dehydrogenation
The hydrogen content data obtained afterwards are recorded in the step A) in generate document 2 column of hydrogen content, 3 column ... the column hydrogen content n of hydrogen content；
G) operator is pitched out the molten aluminum container containing by fork truck, and qualified molten aluminum is poured into die casting machine holding furnace
In, the empty molten aluminum container containing is then passed through into first light curtain or the second light curtain is placed on the weighing weighbridge,
The identity code of the molten aluminum container containing is automatically aligned to the scanner, and the scanner scans the identity code,
The identity information of the molten aluminum container containing is obtained, and the identity information is sent to the computer system, the calculating
Machine system retrieval goes out document corresponding with molten aluminum container containing described in this；
H) operator exits the fork truck empty wagons, when the computer system is filled by first light curtain
It sets, the second light curtain generating device, third light curtain generating device detect that the fork truck exits first light curtain or the second light curtain
Afterwards, the computer system obtains the weight data that the weighing weighbridge measures, and the weight data is stored in the step
Rapid G) in retrieve the tare weight column of document, and calculate the net weight of molten aluminum in the molten aluminum container containing, be stored in the step
G the net weight column of document is retrieved in), thus complete in the molten aluminum container containing weight data, temperature data of molten aluminum and
The acquisition of hydrogen content data, and store and be in the corresponding unique document of the molten aluminum container containing；
I) computer system obtains weight data, temperature data comprising molten aluminum in the molten aluminum container containing and contains
It after the document of hydrogen amount data, is sent to each using department, wherein weight data can supply for transmission to finance section, ordering section, molten aluminum
The clearing such as quotient are answered to use；Temperature data, hydrogen content data, compositional data can for transmission to departments such as manufacture, quality, research and development, into
Row follow-up of quality retrospect, process improving research etc..
Preferably, the step F) in, when dehydrogenation, the motor operation declines the graphite rotator, when the stone
When black rotor drops to the lower stroke switch, stop decline, the graphite rotator enters molten aluminum internal work 8~10 minutes
Afterwards, the motor reversion, the stopping when graphite rotator being made to rise to the upper stroke switch.
Preferably, the step G) in, when the computer system retrieves the identity code to weigh for the third time,
Then alarm and not storing data.
Compared with prior art, the present invention having the advantage that
1, by will weigh, thermometric, survey hydrogen dehydrogenation operation completed in the same station, drastically reduce equipment take up an area face
Product, forklift workability number and total operation time, while the temperature drop in the unit time is also reduced, reduce energy consumption；
2, the data such as the associated data of each molten aluminum container containing, including molten aluminum weight, temperature, hydrogen content can be acquired,
And record storage generates daily sheet, week in the information such as corresponding molten aluminum date, heat, batch, ingredient, container number, serial number
Report, moon sheet, year report etc. provide data for settlement of transactions, quality retrospect, technical study.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the present invention weighing thermometric dehydrogenation with station integrated equipment；
Fig. 2 is front view when Fig. 1 does not place molten aluminum container containing；
Fig. 3 is the right view of Fig. 2；
Fig. 4 is the left view of Fig. 2；
Fig. 5 is the top view of Fig. 2.
Each part numbers are as follows in figure:
It is workbench 1, dehydrogenation machine 2, molten aluminum container containing 3, weighing weighbridge 4, dehydrogenation electrical control cabinet 5, thermometric bracket 6, red
Outer temperature measurer 7, hydrogen meter 8, control device 9, the first light curtain generating device 10, the second light curtain generating device 11, third light curtain hair
Generating apparatus 12, scanner 13, dehydrogenation pedestal 14, dehydrogenation machine fuselage 15, graphite rotator bracket 16, graphite rotator 17, motor 18,
Upper stroke switch 19, lower stroke switch 20, digital display screen 21, computer system 22, electric workbench control cabinet 23, crash bearer
24, protective fence 25, stair 26, upper cover 27.
Specific embodiment
The following further describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, the present invention weighs thermometric dehydrogenation with station integrated equipment, including work
Make platform 1, the adjacent two sides of workbench 1 are respectively equipped with dehydrogenation machine 2 and place the weighing weighbridge 4 of molten aluminum container containing 3, and molten aluminum, which contains, to be held
The outer surface of device 3 be equipped with storage 3 identity information of molten aluminum container containing identity code, workbench 1 towards weighing weighbridge 4 one
Side is equipped with the scanner 13 for reading identity code, and towards workbench 1, dehydrogenation machine 2 pushes up the dehydrogenation electrical control cabinet 5 of dehydrogenation machine 2
End is equipped with thermometric bracket 6, and thermometric bracket 6 is equipped with infrared radiation thermometer 7, the light wave alignment weighing weighbridge 4 that infrared radiation thermometer 7 issues
Intermediate Gray region, workbench 1 be equipped with hydrogen meter 8, workbench 1 far from weighing 4 side of weighbridge be additionally provided with control device 9, control
Device 9 processed is electrically connected with weighing weighbridge 4, infrared radiation thermometer 7, hydrogen meter 8 and scanner 13.
Wherein, as shown in Figure 1, weighing three angles of the weighbridge 4 far from dehydrogenation machine 2 are successively arranged the first light curtain generating device
10, the second light curtain generating device 11 and third light curtain generating device 12, the first light curtain generating device 10 and the second light curtain fill
It sets and generates the first light curtain between 11, generate the second light curtain between the second light curtain generating device 11 and third light curtain generating device 12,
First light curtain generating device 10, the second light curtain generating device 11 and third light curtain generating device 12 are electrically connected with control device 9.
As shown in Figures 1 and 2, dehydrogenation machine 2 includes being fixed on the dehydrogenation pedestal 14 of 1 side of workbench, on dehydrogenation pedestal 14
Equipped with dehydrogenation machine fuselage 15, dehydrogenation machine fuselage 15 is equipped with horizontal graphite rotator bracket 16, the end of graphite rotator bracket 16
Equipped with vertical graphite rotator 17, the center of the alignment weighing weighbridge 4 of graphite rotator 17, graphite rotator bracket 16 passes through motor 18
It moves up and down along the sliding rail being located on dehydrogenation machine fuselage 15, dehydrogenation machine fuselage 15 is equipped with about 16 graphite rotator bracket of control and transports
The upper stroke switch 19 and lower stroke switch 20 of dynamic range.
In the present embodiment, control device 9 is equipped with the weight data that display weighing weighbridge 4 measures and infrared radiation thermometer 7 is surveyed
The digital display screen 21 of the temperature data obtained, control device 9 include weight data, the infrared measurement of temperature that record weighing weighbridge 4 measures
Hydrogen content data that the temperature data and hydrogen meter 8 that instrument 7 measures measure and the computer system 22 for generating report, computer system
22 are also electrically connected with the first light curtain generating device 10, the second light curtain generating device 11, third light curtain generating device 12 and scanner 13,
Control device 9 further includes sending out with weighing weighbridge 4, infrared radiation thermometer 7, hydrogen meter 8, the first light curtain generating device 10, the second light curtain
The electric workbench control cabinet 23 that generating apparatus 11, third light curtain generating device 12 and scanner 13 are electrically connected.
In addition, the two sides that weighing weighbridge 4 is equipped with the first light curtain and the second light curtain are equipped with crash bearer 24, the four of workbench 1
It is equipped with protective fence 25 week, workbench 1 is equipped with stair 26 far from weighing 4 side of weighbridge.
The present embodiment weighs thermometric dehydrogenation with the weighing thermometric dehydrogenating process of station integrated equipment, includes the following steps:
A) operator passes through the first light curtain or the second light curtain by fork truck and molten aluminum container containing 3 is placed on weighing weighbridge
On 4 center, the identity code of molten aluminum container containing 3 is automatically aligned to scanner 13, and scanner 13 scans identification
Code obtains the identity information of molten aluminum container containing 3, and identity information is sent to computer system 22, and computer system 22 is raw
At document corresponding with molten aluminum container containing 3, and identity information is recorded in the document；
B) operator exits fork truck empty wagons, when computer system 22 passes through the first light curtain generating device 10, the second light
After curtain generating device 11, third light curtain generating device 12 detect that fork truck exits the first light curtain or the second light curtain, computer system
22 obtain the weight data that measures of weighing weighbridges 4, and weight data is stored in step A) in the document that generates, be recorded in text
Gross weight column in shelves, while weight data is shown on digital display screen 21；
C) operator climbs up workbench 1 by stair 26, opens the upper cover 27 of molten aluminum container containing 3, infrared radiation thermometer 7
The light wave of sending can touch molten aluminum upper surface, measure the temperature data of molten aluminum, and temperature data is sent to department of computer science
System 22, computer system 22 check temperature data, when temperature data is greater than 660 DEG C and the duration is greater than 5 seconds, by temperature number
According to being recorded in step A) in generate the temperature columns of document, while temperature data is shown on digital display screen 21；
D) operator samples in molten aluminum container containing 3 and is put into hydrogen meter 8, and hydrogen meter 8 measures the hydrogeneous of sampling molten aluminum
Data are measured, and hydrogen content data are sent to computer system 22, hydrogen content data are recorded in step A by computer system 22)
The middle hydrogen content column for generating document；
E) computer system 22 checks hydrogen content data, when hydrogen content data are within required value, enters step G), when containing
Hydrogen amount data then start dehydrogenation machine 2 and carry out dehydrogenation to the molten aluminum in molten aluminum container containing 3, then return to step more than required value
Rapid D) sub-sampling again；
F step D) is repeated) and step E), up to hydrogen content data are within required value, and will obtain after each dehydrogenation
Hydrogen content data are recorded in step A) in generate document 2 column of hydrogen content, 3 column ... the column hydrogen content n of hydrogen content；
G) operator is pitched out molten aluminum container containing 3 by fork truck, and qualified molten aluminum is poured into die casting machine holding furnace,
Then empty molten aluminum container containing 3 is passed through into the first light curtain or the second light curtain is placed on weighing weighbridge 4, molten aluminum container containing 3
Identity code be automatically aligned to scanner 13, scanner 13 scans identity code, obtains the identity letter of molten aluminum container containing 3
Breath, and identity information is sent to computer system 22, computer system 22 retrieves text corresponding with the molten aluminum container containing 3
Shelves；
H) operator exits fork truck empty wagons, when computer system 22 passes through the first light curtain generating device 10, the second light
After curtain generating device 11, third light curtain generating device 12 detect that fork truck exits the first light curtain or the second light curtain, computer system
22 obtain the weight data that measures of weighing weighbridges 4, and weight data is stored in step G) in retrieve the tare weight column of document, and
The net weight for calculating molten aluminum in molten aluminum container containing 3, is stored in step G) in retrieve the net weight column of document, to complete the aluminium
The acquisition of the weight data, temperature data of molten aluminum and hydrogen content data in liquid container containing 3, and store and be molten aluminum container containing
In 3 corresponding unique documents；
I) when computer system 22 obtains weight data, temperature data comprising molten aluminum in molten aluminum container containing 3 and hydrogeneous
After the document for measuring data, it can send it to each using department.
In addition, in step F), when dehydrogenation, motor 18 is operated, and declines graphite rotator 17, when graphite rotator 17 declines
When to lower stroke switch 20, stopping decline, graphite rotator 17 enters molten aluminum internal work 8~after ten minutes, and motor 18 inverts,
Stopping when graphite rotator 17 being made to rise to upper stroke switch 19.
And in step G), when computer system 22, which retrieves identity code, weighs for third time, then alarm simultaneously
And not storing data.
The present embodiment in actual use, by that will weigh, thermometric, survey hydrogen dehydrogenation operation completed in the same station, greatly
Amplitude reduces occupation area of equipment, forklift workability number and total operation time, while also reducing the temperature drop in the unit time,
Energy consumption is reduced, specifically in the present embodiment, occupation area of equipment reduces 70%, and forklift workability number reduces 70%, total operation
Time reduces 30%, and the temperature drop in the unit time reduces 2 DEG C, can reduce by 2 DEG C of initial tapping temperature, reach energy-saving effect；Separately
Outside, the data such as the associated data of each molten aluminum container containing 3, including molten aluminum weight, temperature, hydrogen content are acquired, and records and deposits
Storage generates daily sheet, weekly return, the moon in the information such as corresponding molten aluminum date, heat, batch, ingredient, container number, serial number
Report, year report etc. provide data for settlement of transactions, quality retrospect, technical study, such as: weight account can be for transmission to wealth
The clearing such as business section, ordering section, molten aluminum supplier use；The data summary tables such as temperature, hydrogen content, molten aluminum ingredient can be for transmission to system
It makes, quality, the departments such as research and development, carries out follow-up of quality retrospect, process improving research etc..
Claims (11)
1. a kind of weighing thermometric dehydrogenation is the same as station integrated equipment, including workbench (1), it is characterised in that: the workbench (1)
Adjacent two sides are respectively equipped with dehydrogenation machine (2) and place the weighing weighbridge (4) of molten aluminum container containing (3), and dehydrogenation machine (2) are removed
Hydrogen electrical control cabinet (5) is equipped with thermometric bracket (6) towards the workbench (1), dehydrogenation machine (2) top, the thermometric branch
Frame (6) is equipped with infrared radiation thermometer (7), the centre for light wave alignment weighing weighbridge (4) that the infrared radiation thermometer (7) issues
Region, the workbench (1) are equipped with hydrogen meter (8), and the workbench (1) also sets far from weighing weighbridge (4) side
Have control device (9), the control device (9) is electrically connected with the weighing weighbridge (4), infrared radiation thermometer (7) and hydrogen meter (8).
2. weighing thermometric dehydrogenation is the same as station integrated equipment according to claim 1, it is characterised in that: the weighing weighbridge
(4) three angles far from the dehydrogenation machine (2) are successively arranged the first light curtain generating device (10), the second light curtain generating device (11)
With third light curtain generating device (12), generated between the first light curtain generating device (10) and the second light curtain generating device (11)
First light curtain generates the second light curtain between the second light curtain generating device (11) and third light curtain generating device (12), described
First light curtain generating device (10), the second light curtain generating device (11) and third light curtain generating device (12) are filled with the control
(9) are set to be electrically connected.
3. weighing thermometric dehydrogenation is the same as station integrated equipment according to claim 2, it is characterised in that: the molten aluminum, which contains, to be held
The outer surface of device (3) is equipped with the identity code for storing molten aluminum container containing (3) identity information, the workbench (1)
The scanner (13) for reading the identity code, the scanner (13) and institute are equipped with towards weighing weighbridge (4) side
Control device (9) is stated to be electrically connected.
4. weighing thermometric dehydrogenation is the same as station integrated equipment according to claim 3, it is characterised in that: the dehydrogenation machine (2)
Dehydrogenation pedestal (14) including being fixed on the workbench (1) side, the dehydrogenation pedestal (14) are equipped with dehydrogenation machine fuselage
(15), the dehydrogenation machine fuselage (15) is equipped with horizontal graphite rotator bracket (16), the end of the graphite rotator bracket (16)
Portion is equipped with vertical graphite rotator (17), the center of graphite rotator (17) alignment weighing weighbridge (4), and the graphite turns
Submounts (16) are moved up and down by motor (18) along the sliding rail being located on the dehydrogenation machine fuselage (15), the dehydrogenation machine machine
Body (15) is equipped with the upper stroke switch (19) and lower stroke switch for controlling graphite rotator bracket (16) the up and down motion range
(20)。
5. weighing thermometric dehydrogenation is the same as station integrated equipment according to claim 4, it is characterised in that: the control device
(9) it is equipped with the temperature data for showing that the weight data that measures of weighing weighbridge (4) and the infrared radiation thermometer (7) measure
Digital display screen (21).
6. weighing thermometric dehydrogenation is the same as station integrated equipment according to claim 5, it is characterised in that: the control device
(9) further include record temperature data that weighing weighbridge (4) weight data, the infrared radiation thermometer (7) that measure measure and
Hydrogen content data that the hydrogen meter (8) measures and the computer system (22) for generating report, the computer system (22) is also
With the first light curtain generating device (10), the second light curtain generating device (11), third light curtain generating device (12) and scanner
(13) it is electrically connected.
7. weighing thermometric dehydrogenation is the same as station integrated equipment according to claim 6, it is characterised in that: the control device
(9) further include and the weighing weighbridge (4), infrared radiation thermometer (7), hydrogen meter (8), the first light curtain generating device (10), second
The electric workbench control cabinet (23) that light curtain generating device (11), third light curtain generating device (12) and scanner (13) are electrically connected.
8. weighing thermometric dehydrogenation is the same as station integrated equipment according to claim 7, it is characterised in that: the weighing weighbridge
(4) it is equipped with first light curtain and the two sides of the second light curtain is equipped with crash bearer (24), being surrounded by for the workbench (1) is anti-
Guardrail (25), the workbench (1) are equipped with stair (26) far from the weighing weighbridge (4) side.
9. a kind of thermometric dehydrogenation of weighing as described in any one of claim 1~8 is removed with the weighing thermometric of station integrated equipment
Hydrogen methods, characterized by the following steps:
A) operator passes through first light curtain or the second light curtain by fork truck and the molten aluminum container containing (3) is placed on institute
On the center for stating weighing weighbridge (4), the identity code of the molten aluminum container containing (3) is automatically aligned to the scanner
(13), the scanner (13) scans the identity code, obtains the identity information of the molten aluminum container containing (3), and will
The identity information is sent to the computer system (22), and the computer system (22) generates and the molten aluminum container containing
(3) corresponding document, and the identity information is recorded in the document；
B) operator exits the fork truck empty wagons, when the computer system (22) passes through the first light curtain generating device
(10), the second light curtain generating device (11), third light curtain generating device (12) detect that the fork truck exits first light curtain
Or second after light curtain, the computer system (22) obtains the weight data that weighing weighbridge (4) measures, and by the weight
Data storage is in the step A) in generate document in, record gross weight column within said document, while the weight data
It is shown on the digital display screen (21)；
C) operator climbs up the workbench (1) by the stair (26), opens the upper cover of the molten aluminum container containing (3)
(27), the light wave that the infrared radiation thermometer (7) issues can touch molten aluminum upper surface, measure the temperature data of molten aluminum, and will
The temperature data is sent to the computer system (22), and the computer system (22) checks the temperature data, works as institute
Temperature data is stated greater than 660 DEG C and when the duration is greater than 5 seconds, the temperature data is recorded in the step A) in generate text
The temperature columns of shelves, while the temperature data is shown on the digital display screen (21)；
D) operator's sampling in the molten aluminum container containing (3) is put into the hydrogen meter (8), and the hydrogen meter (8) measures
The hydrogen content data of molten aluminum are sampled, and the hydrogen content data are sent to the computer system (22), the department of computer science
Unite (22) the hydrogen content data are recorded in the step A) in generate the hydrogen content column of document；
E) computer system (22) checks the hydrogen content data, when the hydrogen content data are within required value, enters
Step G), when the hydrogen content data are more than required value, then start the dehydrogenation machine (2) to the molten aluminum container containing (3)
Interior molten aluminum carries out dehydrogenation, then returns to the step D) sub-sampling again；
F) repeating said steps D) and step E), until the hydrogen content data are within required value, and will be taken after each dehydrogenation
Hydrogen content data be recorded in the step A) in generate document 2 column of hydrogen content, 3 column ... the column hydrogen content n of hydrogen content；
G) operator is pitched out the molten aluminum container containing (3) by fork truck, and qualified molten aluminum is poured into die casting machine holding furnace
In, the empty molten aluminum container containing (3) is then passed through into first light curtain or the second light curtain is placed on the weighing weighbridge
(4) on, the identity code of the molten aluminum container containing (3) is automatically aligned to the scanner (13), and the scanner (13) is swept
The identity code is retouched, obtains the identity information of the molten aluminum container containing (3), and the identity information is sent to described
Computer system (22), the computer system (22) retrieve document corresponding with molten aluminum container containing (3) described in this；
H) operator exits the fork truck empty wagons, when the computer system (22) passes through the first light curtain generating device
(10), the second light curtain generating device (11), third light curtain generating device (12) detect that the fork truck exits first light curtain
Or second after light curtain, the computer system (22) obtains the weight data that weighing weighbridge (4) measures, and by the weight
Data storage is in the step G) in retrieve the tare weight column of document, and calculate molten aluminum in the molten aluminum container containing (3)
Net weight is stored in the step G) in retrieve the net weight column of document, to complete molten aluminum in the molten aluminum container containing (3)
Weight data, temperature data and hydrogen content data acquisition, and store and be that the molten aluminum container containing (3) is corresponding unique
In document；
I) computer system (22) obtains weight data, temperature data comprising molten aluminum in the molten aluminum container containing (3)
After the document of hydrogen content data, it is sent to each using department.
10. weighing thermometric dehydrogenating process of the weighing thermometric dehydrogenation with station integrated equipment according to claim 9, feature
It is: the step F) in, when dehydrogenation, motor (18) operating declines the graphite rotator (17), when the graphite
When rotor (17) drops to the lower stroke switch (20), stop decline, the graphite rotator (17) enters molten aluminum internal work 8
~after ten minutes, motor (18) reversion stops the graphite rotator (17) when rising to the upper stroke switch (19)
Only.
11. weighing thermometric dehydrogenating process of the weighing thermometric dehydrogenation with station integrated equipment according to claim 9, feature
It is: the step G) in, when the computer system (22) retrieves the identity code to weigh for the third time, then alarm
And not storing data.
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