CN110238353A - A kind of potassium steel screen making technique - Google Patents

A kind of potassium steel screen making technique Download PDF

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Publication number
CN110238353A
CN110238353A CN201910638071.7A CN201910638071A CN110238353A CN 110238353 A CN110238353 A CN 110238353A CN 201910638071 A CN201910638071 A CN 201910638071A CN 110238353 A CN110238353 A CN 110238353A
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CN
China
Prior art keywords
potassium steel
sand core
casting mould
sieve
sand
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910638071.7A
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Chinese (zh)
Inventor
陈俊杰
陈先进
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Individual
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201910638071.7A priority Critical patent/CN110238353A/en
Publication of CN110238353A publication Critical patent/CN110238353A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/10Cores; Manufacture or installation of cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • B22C9/24Moulds for peculiarly-shaped castings for hollow articles
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0062Heat-treating apparatus with a cooling or quenching zone
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0068Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

The present invention relates to a kind of screen making techniques, comprising: step 1 makes sand core;It chooses molding sand heating thermosetting resin and is put into core shooter inner mold chamber after mixing evenly, taken out after core shooter extrusion forming;Step 2, the sand core made, which is put into environment, is cooled to room temperature;Step 3, it is intracavitary that the sand core cooled down is put into casting mould, closes casting mould, potassium steel molten iron is poured into casting mould cavity, room temperature is cooled to.Step 4 opens casting mould chamber, takes out the zoarium of casting potassium steel sieve and sand core, after taking out sand core, to the polishing deburring of potassium steel screen surface.Potassium steel sieve after polishing is placed in press machine and presses to bending by step 5.A kind of sieve of casting can be provided, internal to concentrate without stress compared to the sieve to drill before, long service life reduces production cost, improves production efficiency.

Description

A kind of potassium steel screen making technique
Technical field
The present invention relates to screen making technology fields, are in particular a kind of screen making technique.
Background technique
Sand sand from source can be divided into sea sand, river sand and Shan Sha.In building decoration, country is forbidden using sea sand 's.Although sea sand is clean, country forbids to use the sea sand without desalt processing as construction material.Because sea sand salinity is high, So that architectural engineering chloride ion corrosion reinforcing bar situation is occurred, causes security risk.Whether be sea sand, be primarily to see sand if differentiating Whether ocean tiny shell is contained in the inside.In general decorative engineering, it is all recommended to use river sand.River sand surface roughness is moderate, and And it is more clean, it is less containing impurity, but river sand content is less, supply falls short of demand, and largely using at this stage is mountain sand, and mountain is husky Due to rough surface, so cement adhesion effect is good, in the manufacturing process of mountain sand, need a kind of sieve, filter big grain with it is small Grain sand, but common sieve uses the form of steel plate turn hole to be a kind of damage to steel plate, cause when drill bit punches Steel plate internal stress is concentrated, in this way, this service life for shining net is shorter, is resulted in waste of resources, so newly devising a kind of sieve Net manufacture craft improves the service life for shining net.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of screen making techniques, can provide a kind of sieve of casting Net, internal to concentrate without stress compared to the sieve to drill before, long service life reduces production cost, improves production Efficiency.
In order to solve the above technical problems, the present invention relates to screen making techniques, it is in particular a kind of screen making work Skill field, comprising:
Step 1 makes sand core;It chooses molding sand heating thermosetting resin and is put into core shooter inner mold chamber after mixing evenly, by core shooter It is taken out after extrusion forming;
Step 2, the sand core made, which is put into environment, is cooled to room temperature;
Step 3, it is intracavitary that the sand core cooled down is put into casting mould, closes casting mould, potassium steel molten iron is poured into casting mould In cavity, it is cooled to room temperature.
Step 4 opens casting mould chamber, takes out the zoarium of casting potassium steel sieve and sand core, after taking out sand core, to height The polishing deburring of manganese steel screen surface.
Potassium steel sieve after polishing is placed in press machine and presses to bending by step 5.
As advanced optimizing for the technical program, in step two described in a kind of screen making technology field of the present invention Cooling time is 1-2 hours.
As advanced optimizing for the technical program, in step three described in a kind of screen making technology field of the present invention Cooling time is 6-9 hours.
A kind of screen making technology field of the invention has the beneficial effect that
A kind of screen making technique of the present invention, can provide a kind of sieve of casting, compared to the sieve to drill before, inside do not have There is stress concentration, long service life reduces production cost, improves production efficiency.
Detailed description of the invention
The present invention will be further described in detail with specific implementation method with reference to the accompanying drawing.
Fig. 1 is casting and forming mesh structure schematic diagram.
Fig. 2 is sand core structure schematic diagram.
In figure: sieve 1;Sand core 2.
Specific embodiment
Specific embodiment:
Illustrate present embodiment below with reference to Fig. 1-2, the present invention relates to screen making techniques, are in particular a kind of sieve systems Make technique, comprising:
Step 1 makes sand core;It chooses precoated sand and is put into core shooter hot box (punching block) inner mold chamber, add by hot box (punching block) It is taken out after temperature molding;
Step 2 takes out sand core natural cooling.
Step 3, it is intracavitary that the sand core cooled down is put into casting mould type, and upper and lower model locking waits molten steel to pour into.
Step 4, melting, first melting carbon steel, and each dvimanganese iron and other precious alloy materials, it is few every time several times It measures into furnace, noble element is being eventually adding, to reduce scaling loss.It is advisable with 50-80mm.After melting down, furnace temperature reaches 1580-1600 DEG C when, deoxidation, dehydrogenation, denitrogenation, aluminium wire can be used, it is also possible to the materials such as Si-Ca alloy or SiC.Deoxidier is centainly pressed onto furnace Interior depths.Metal bath surface is covered tightly with coverture at this time, separates outside air.Calm a period of time is also wanted, oxide, field trash are made There is grace time floating.Before molten steel is come out of the stove, casting ladle is baked to 400 DEG C or more.With V-Fe, Ti-Fe, rare earth etc. during coming out of the stove Various trace elements do Metamorphism treatment, are to refine primary crystallization, and reaching standard can cast (the melting technique and common molten Refining technology is identical).
Step 5 is heat-treated after sand removal grinding process, product is packed into high temperature trolley electric stove, operation is 350 DEG C hereinafter, heating rate < 80 DEG C/h, 750 DEG C hereinafter, < 100 DEG C/h, and have the heat preservation of different times.At extremely > 750 DEG C, casting Interior is in mecystasis, can be rapidly heated.Determine soaking time (usually according to the thickness of casting when to 1050 DEG C 1h25min);Then being quickly raised to 1100 DEG C or so heat preservation half an hour again comes out of the stove.Casting must enter water after coming out of the stove as early as possible, come out of the stove to Enter the time of water no more than 45 seconds, enters coolant-temperature gage and answer < 30 DEG C, after quenching, water temperature < 50 DEG C, water should be not less than casting weight 8 times.Cold water enters from pond lower part, and warm water is flowed out from pond top surface.Casting wants three directions ceaselessly to move ability in pond Obtain qualified products.
After heat treatment, every piece of sieve is put into hydraulic press for step 6, carries out arc examination by sand making machine specification Pressure, reaching standard rear can be used.Cooling time in step 2 is 1-2 hours.Cooling time in the step three is 6-9 hours.
The method of casting reduces production cost than the method directly punched.
Certainly, above description is not limitation of the present invention, and the present invention is also not limited to the example above, the art The variations, modifications, additions or substitutions that those of ordinary skill is made within the essential scope of the present invention also belong to guarantor of the invention Protect range.

Claims (3)

1. a kind of potassium steel screen making technique, comprises the following steps that:
Step 1 makes sand core;It chooses molding sand heating thermosetting resin and is put into core shooter inner mold chamber after mixing evenly, by core shooter It is taken out after extrusion forming;
Step 2, the sand core made, which is put into environment, is cooled to room temperature;
Step 3, it is intracavitary that the sand core cooled down is put into casting mould, closes casting mould, potassium steel molten iron is poured into casting mould In cavity, it is cooled to room temperature.
Step 4 opens casting mould chamber, takes out the zoarium of casting potassium steel sieve and sand core, after taking out sand core, to potassium steel Screen surface polishing deburring.
Potassium steel sieve after polishing is placed in press machine and presses to bending by step 5.
2. a kind of potassium steel sieve technique according to claim 1, it is characterised in that: when cooling in the step two Between be 1-2 hours.
3. a kind of potassium steel sieve technique according to claim 1, it is characterised in that: when cooling in the step three Between be 6-9 hours.
CN201910638071.7A 2019-07-16 2019-07-16 A kind of potassium steel screen making technique Pending CN110238353A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910638071.7A CN110238353A (en) 2019-07-16 2019-07-16 A kind of potassium steel screen making technique

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910638071.7A CN110238353A (en) 2019-07-16 2019-07-16 A kind of potassium steel screen making technique

Publications (1)

Publication Number Publication Date
CN110238353A true CN110238353A (en) 2019-09-17

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910638071.7A Pending CN110238353A (en) 2019-07-16 2019-07-16 A kind of potassium steel screen making technique

Country Status (1)

Country Link
CN (1) CN110238353A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114888241A (en) * 2022-04-26 2022-08-12 一汽丰田发动机(天津)有限公司 Neutron cooling device based on inorganic neutron process and method for improving filling defect

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8629254D0 (en) * 1986-01-14 1987-02-11 Svenska Hallam Ltd Casting of metals
CN1188696A (en) * 1997-01-23 1998-07-29 鞍山钢铁集团公司 Casting technology of thermal vibration sieve plate and the combined core used thereof
CN1214372A (en) * 1997-10-11 1999-04-21 余杭市瓶窑合金钢铸造厂 Sieve plate for sorting stone material and its making method
CN102784752A (en) * 2012-08-23 2012-11-21 何一标 Process for producing sieve plate of hammer crusher

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8629254D0 (en) * 1986-01-14 1987-02-11 Svenska Hallam Ltd Casting of metals
CN1188696A (en) * 1997-01-23 1998-07-29 鞍山钢铁集团公司 Casting technology of thermal vibration sieve plate and the combined core used thereof
CN1214372A (en) * 1997-10-11 1999-04-21 余杭市瓶窑合金钢铸造厂 Sieve plate for sorting stone material and its making method
CN102784752A (en) * 2012-08-23 2012-11-21 何一标 Process for producing sieve plate of hammer crusher

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114888241A (en) * 2022-04-26 2022-08-12 一汽丰田发动机(天津)有限公司 Neutron cooling device based on inorganic neutron process and method for improving filling defect

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Application publication date: 20190917

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