CN110238097B - Novel smoke frame high-frequency vibration cleaning device - Google Patents
Novel smoke frame high-frequency vibration cleaning device Download PDFInfo
- Publication number
- CN110238097B CN110238097B CN201910344266.0A CN201910344266A CN110238097B CN 110238097 B CN110238097 B CN 110238097B CN 201910344266 A CN201910344266 A CN 201910344266A CN 110238097 B CN110238097 B CN 110238097B
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- outer roller
- compressed air
- frequency vibration
- cleaning device
- inner base
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- 238000004140 cleaning Methods 0.000 title claims abstract description 56
- 239000000779 smoke Substances 0.000 title claims description 11
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 13
- 238000007789 sealing Methods 0.000 claims description 8
- 241001417527 Pempheridae Species 0.000 claims description 3
- 241000208125 Nicotiana Species 0.000 abstract description 22
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 22
- 230000000694 effects Effects 0.000 abstract description 5
- 230000007306 turnover Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 230000001360 synchronised effect Effects 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/50—Cleaning by methods involving the use of tools involving cleaning of the cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
Landscapes
- Cleaning In General (AREA)
Abstract
A novel high-frequency vibration cleaning device for a cigarette frame comprises a brush and a cleaner, wherein an inner base body is of a double-layer structure, the bottom of an outer base layer is also provided with a limiting boss protruding along the radial direction, the limiting boss is in running fit with an outer roller, a buffer groove is formed above the running fit position of the limiting boss and the outer roller, and a buffer spring sleeved on the inner base body is arranged in the buffer groove; a compressed air pipeline is also inserted into the inner base body, an air outlet of the compressed air pipeline is arranged in the outer roller, and a plurality of self-cleaning compressed air outlets leading to the brush are formed in two side walls of the top end of the outer roller. The cleaning device adopts a double-layer floating structure design, a high-frequency vibration motor is added on an inner layer structure, and the outer roller and the brush are driven to do high-frequency vibration along the axial direction through the vibration of a motor core and are buffered by a buffer spring; the motor is rotated to drive the outer base layer and the outer roller to rotate in the circumferential direction, so that the brush is deep into the meshes of the inner lining of the tobacco basket, and the effects of efficient cleaning and self-cleaning are achieved.
Description
Technical Field
The invention belongs to the technical field of cleaning of tobacco materials, and particularly relates to a novel high-frequency vibration cleaning device for a tobacco frame.
Background
The vacuum moisture regaining machine and the auxiliary material logistics conveying system adopt turnover tobacco baskets to contain tobacco leaves so as to facilitate the transmission and the transfer of the tobacco leaves in the whole system. After the cigarette boxes are unpacked, the cigarette boxes are conveyed by logistics, enter a turnover cigarette basket after being subjected to an inserter or slicing, then enter a vacuum damping machine by logistics conveying, then are turned over and unloaded, empty baskets return, and the next cycle is started; and cleaning the tobacco baskets manually in a turnover manner when the tobacco leaf batches are replaced or one production period is finished.
The main part of turnover tobacco basket generally adopts 304 stainless steel material, and the inside lining of turnover tobacco basket generally adopts the stainless steel screen cloth that polyester net or area are not stained with the coating, and inside lining material can only solve the problem that turnover tobacco basket glues the tobacco leaf to a certain extent. At present, the turnover tobacco basket at the vacuum conditioning section is cleaned and is generally cleaned manually, and the common problems during manual cleaning are mainly as follows: the cleaning is not timely, the cleaning is not thorough, the cleaning is difficult, the labor intensity is high, the coating which is not stuck on the lining material can be damaged, the moisture regain effect is influenced by sticking smoke at the bottom of the turnover tobacco basket, and the moisture regain rate is reduced.
Traditional mode of cleaning has to use compressed air to blow, steam blows, brush, link plate to scrape, owing to clean untimely, the tobacco leaf bonds seriously in turnover cigarette basket, cleans the difficulty, and the operation workman will use the violence to clear away, can damage the coating of not being stained with on the turnover cigarette basket inside lining screen cloth like this, and the bonding that leads to the tobacco leaf in the follow-up use can be more serious, so forms vicious circle, leads to the life of turnover cigarette basket inside lining to reduce by a wide margin.
The robot is used for replacing workers to complete some works with high labor intensity and high repeatability, the scheme of automatically cleaning the tobacco baskets by the robot is feasible, but the technical difficulty is the cleaning head, and the robot is an obstacle to popularization and use of cleaning scale in the prior art.
Chinese utility model 'a cleaning device for tobacco material vibration groove' (patent number: CN206882150U) discloses a cleaning device for tobacco material vibration groove, comprising a frame, a second driving motor, a rectangular vibration groove, a main driving synchronous toothed belt wheel is arranged on the second driving motor, a secondary driving synchronous toothed belt wheel is arranged on the frame, the main driving synchronous toothed belt wheel and the secondary driving synchronous toothed belt wheel are connected by a synchronous toothed belt; the device also comprises two sliding chutes, an installation block, a brush roller shaft and a swing air cylinder which are horizontally arranged in parallel, wherein the sliding chutes are fixedly connected with the rectangular vibrating chute; however, the device is through keeping up the tobacco material on the sieve face of sieve to vibrating screen after-mentioned and clearing up, improves the accuracy that detects, belongs to the holistic improvement to the frame, does not carry out too much improvement to the structure of local brush.
Disclosure of Invention
The invention aims to provide a novel high-frequency vibration cleaning device for a cigarette frame, aiming at overcoming the defects of the prior art and solving the problem of difficult cleaning of the cigarette frame.
In order to solve the technical problems, the invention adopts the technical scheme that:
the novel high-frequency vibration cleaning device for the cigarette frame comprises a brush and a cleaner, wherein the brush is arranged on the outer end face of the cleaner; the sweeper comprises an outer roller, an inner base body, a rotating motor, a vibrating motor and a buffer tank, wherein the inner base body is arranged on the inner side of the outer roller, and the rotating motor and the vibrating motor are arranged at intervals along the axial direction.
The inner base body is of a double-layer structure, the double-layer structure comprises an inner base layer and an outer base layer which are arranged in a rotating fit mode, the bottom of the outer base layer is further provided with a limiting boss protruding along the radial direction, the limiting boss and an outer roller are in rotating fit, a buffer groove is formed between the limiting boss and the upper portion of the outer roller in the rotating fit mode, a buffer spring sleeved on the inner base body is arranged in the buffer groove, the lower end of the buffer spring is abutted to the limiting boss, and the upper end of the buffer spring is abutted to a positioning boss arranged at the outer roller.
The vibration motor is arranged at the top of the outer roller and drives the outer roller to vibrate up and down along the shaft; the rotating motor is fixedly arranged on the inner base layer and drives the outer base layer and the outer roller to rotate along the circumferential direction.
A compressed air pipeline is further inserted into the inner base body, an air outlet of the compressed air pipeline is formed in the outer roller, and a plurality of self-cleaning compressed air outlets leading to the hairbrush are formed in two side walls of the top end of the outer roller.
And a sealing device is also arranged at the position where the limiting boss is in running fit with the outer roller.
The bottom of the inner base layer of the inner base body is also provided with a connecting seat.
The inner basic layer is of a U-shaped structure, and a motor shaft extends out of a bottom plate of the U-shaped structure.
The side end face and the top end face of the outer roller are both provided with brushes.
The self-cleaning compressed air outlets are symmetrically arranged on two side walls of the top end of the outer roller.
The aperture of the self-cleaning compressed air outlet is 1-10 mm.
The aperture of the self-cleaning compressed air outlet is 3 mm.
The invention has the beneficial effects that:
(1) the cleaning device adopts a double-layer floating structure design, compared with the traditional rolling brush, a high-frequency vibration motor is added on an inner layer structure, the outer roller generates high-frequency vibration through the vibration of a motor core, the outer roller and the brush are driven to do high-frequency vibration along the axial direction, and the high-frequency vibration is buffered by a buffer spring; simultaneously, the motor is rotated to drive the outer base layer and the outer roller to rotate in the circumferential direction, so that the hairbrush is deep into the inner lining mesh hole of the tobacco basket, and the efficient cleaning effect is achieved.
(2) The compressed air pipeline and the outer roller are provided with self-cleaning compressed air outlets, so that when the brush needs to be swept, compressed air enters the outer roller through the compressed air pipeline through the air outlet, the outer roller is sealed into a closed cavity by the sealing device, and the compressed air is sprayed out through the self-cleaning compressed air outlets on the surface of the outer roller to achieve the self-cleaning process of the brush.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
The invention provides a novel high-frequency vibration cleaning device for a cigarette frame, which is shown in figure 1.
The novel high-frequency vibration cleaning device for the cigarette frame comprises a brush 1 and a cleaner, wherein the brush 1 is arranged on the outer end face of the cleaner; the sweeper comprises an outer roller 2, an inner base body 3, a rotating motor 6, a vibrating motor 5 and a buffer tank 12, wherein the inner base body 3 is arranged on the inner side of the outer roller 2, and the rotating motor 6 and the vibrating motor 5 are arranged at intervals along the axial direction.
The inner base body 3 is set to be of a double-layer structure, and the double-layer structure comprises an inner base layer and an outer base layer which are arranged in a rotating fit mode. The bottom of outer basic unit still is equipped with along radial bellied spacing boss 31, and spacing boss 31 and outer roller 2 normal running fit, and spacing boss 31 constitutes buffer slot 12 with the top of 2 normal running fit departments of outer roller, sets buffer spring 4 of cover establishing on inside base member 3 in the buffer slot 12, and buffer spring 4's lower extreme and spacing boss 31 butt, and buffer spring 4's upper end and the location boss butt that outer roller 2 departments set up.
The vibration motor 5 is arranged at the top of the outer roller 2 and drives the outer roller 2 to vibrate up and down along the axis; the rotating motor 6 is fixedly arranged on the inner base layer and drives the outer base layer and the outer roller 2 to rotate along the circumferential direction.
The position of the limit boss 31 in running fit with the outer roller 2 is also provided with a sealing device 9, and meanwhile, the position of the outer base layer in running fit with the inner base layer is also provided with a sealing device. The preferred sealing device 9 is a sealing ring to ensure that the outer roller 2 and the inner matrix 3 form a sealed environment.
A compressed air pipeline 7 is also inserted in the inner base body 3, an air outlet 71 of the compressed air pipeline 7 is arranged in the outer roller, and a plurality of self-cleaning compressed air outlets 10 leading to the brush are respectively arranged on two side walls of the top end of the outer roller 2. In the embodiment, the self-cleaning compressed air outlets 10 are symmetrically arranged on two side walls at the top end of the outer roller 2, and the aperture of each self-cleaning compressed air outlet 10 is 1-10 mm; preferably, the self-cleaning compressed air outlet 10 has a 3mm bore diameter.
The bottom of the inner base layer of the inner base body 3 is also provided with a connecting seat 8, the cleaning device is fixedly connected with an industrial robot through the connecting seat 8, automatic operation is facilitated, the cleaning device adopts a double-layer floating structure design, compared with a traditional rolling brush, a high-frequency vibration motor 5 is added to an inner layer structure, and the outer roller 2 generates high-frequency vibration through vibration of a motor core to drive the outer roller 2 and the brush 1 to do high-frequency vibration along the axial direction and buffer through a buffer spring 4; simultaneously, the motor 6 is rotated to drive the outer base layer of the inner base body 3 and the outer roller 2 to rotate circumferentially, so that the brush 1 is deep into the inner lining mesh of the tobacco basket, and the efficient cleaning effect is achieved.
In addition, the arrangement of the compressed air pipeline 7 and the self-cleaning compressed air outlet 10 on the outer roller 2 blows away the cleaned dirt adhered to smoke, and meanwhile, when the brush 1 needs to be blown, compressed air enters the outer roller 2 through the compressed air pipeline 7 through the air outlet 71, the outer roller 2 is sealed into a closed cavity by the sealing device 9, and the compressed air must be sprayed out through the self-cleaning compressed air outlet 10 on the surface of the outer roller 2, so that the self-cleaning process of the brush 1 is achieved.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents.
In the description of the present invention, it is to be understood that the terms "front", "rear", "left", "right", "center", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the scope of the present invention.
Claims (8)
1. The utility model provides a novel cigarette frame high frequency vibrations cleans device which characterized in that: the cleaning device comprises a brush and a cleaner, wherein the brush is arranged on the outer end face of the cleaner; the sweeper comprises an outer roller, an inner base body, a rotating motor, a vibrating motor and a buffer tank, wherein the inner base body is arranged on the inner side of the outer roller, and the rotating motor and the vibrating motor are arranged at intervals along the axial direction;
the inner base body is of a double-layer structure, the double-layer structure comprises an inner base layer and an outer base layer which are arranged in a rotating fit mode, a limiting boss protruding along the radial direction is further arranged at the bottom of the outer base layer, the limiting boss is in rotating fit with the outer roller, a buffer groove is formed above the rotating fit position of the limiting boss and the outer roller, a buffer spring sleeved on the inner base body is arranged in the buffer groove in a matched mode, the lower end of the buffer spring is abutted against the limiting boss, and the upper end of the buffer spring is abutted against a positioning boss arranged at the outer roller;
the vibration motor is arranged at the top of the outer roller and drives the outer roller to vibrate up and down along the shaft; the rotating motor is fixedly arranged on the inner base layer and drives the outer base layer and the outer roller to rotate along the circumferential direction;
a compressed air pipeline is further inserted into the inner base body, an air outlet of the compressed air pipeline is formed in the outer roller, and a plurality of self-cleaning compressed air outlets leading to the hairbrush are formed in two side walls of the top end of the outer roller.
2. The novel high-frequency vibration cleaning device for the smoke frame according to claim 1, is characterized in that: and a sealing device is also arranged at the position where the limiting boss is in running fit with the outer roller.
3. The novel high-frequency vibration cleaning device for the smoke frame according to claim 1, is characterized in that: the bottom of the inner base layer of the inner base body is also provided with a connecting seat.
4. The novel high-frequency vibration cleaning device for the smoke frame according to claim 3, is characterized in that: the inner basic layer is of a U-shaped structure, and a motor shaft extends out of a bottom plate of the U-shaped structure.
5. The novel high-frequency vibration cleaning device for the smoke frame according to claim 1, is characterized in that: the side end face and the top end face of the outer roller are both provided with brushes.
6. The novel high-frequency vibration smoke frame cleaning device according to any one of claims 1 to 5, characterized in that: the self-cleaning compressed air outlets are symmetrically arranged on two side walls of the top end of the outer roller.
7. The novel high-frequency vibration cleaning device for the smoke frame according to claim 6, is characterized in that: the aperture of the self-cleaning compressed air outlet is 1-10 mm.
8. The novel high-frequency vibration cleaning device for the smoke frame according to claim 7, is characterized in that: the aperture of the self-cleaning compressed air outlet is 3 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910344266.0A CN110238097B (en) | 2019-04-26 | 2019-04-26 | Novel smoke frame high-frequency vibration cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910344266.0A CN110238097B (en) | 2019-04-26 | 2019-04-26 | Novel smoke frame high-frequency vibration cleaning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110238097A CN110238097A (en) | 2019-09-17 |
| CN110238097B true CN110238097B (en) | 2021-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910344266.0A Active CN110238097B (en) | 2019-04-26 | 2019-04-26 | Novel smoke frame high-frequency vibration cleaning device |
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| CN (1) | CN110238097B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114643217B (en) * | 2022-03-21 | 2023-03-14 | 马鞍山市粤美金属制品科技实业有限公司 | Compressor bearing assembling detection device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4675052A (en) * | 1983-12-22 | 1987-06-23 | Societe Lorraine Et Somafer | Tool for cleaning pouring runners |
| CN202245751U (en) * | 2011-08-09 | 2012-05-30 | 鞍钢集团矿业公司 | Hydraulic damping device of bridge crane |
| JP5335256B2 (en) * | 2008-02-29 | 2013-11-06 | ヤーマン株式会社 | Beauty brush equipment |
| CN105080865A (en) * | 2014-05-23 | 2015-11-25 | 江苏新雪竹国际服饰有限公司 | Automatic bristle removing device for cutting bed |
| CN105964637A (en) * | 2016-05-30 | 2016-09-28 | 苏州速腾电子科技有限公司 | Cleaner |
-
2019
- 2019-04-26 CN CN201910344266.0A patent/CN110238097B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4675052A (en) * | 1983-12-22 | 1987-06-23 | Societe Lorraine Et Somafer | Tool for cleaning pouring runners |
| JP5335256B2 (en) * | 2008-02-29 | 2013-11-06 | ヤーマン株式会社 | Beauty brush equipment |
| CN202245751U (en) * | 2011-08-09 | 2012-05-30 | 鞍钢集团矿业公司 | Hydraulic damping device of bridge crane |
| CN105080865A (en) * | 2014-05-23 | 2015-11-25 | 江苏新雪竹国际服饰有限公司 | Automatic bristle removing device for cutting bed |
| CN105964637A (en) * | 2016-05-30 | 2016-09-28 | 苏州速腾电子科技有限公司 | Cleaner |
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| Publication number | Publication date |
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| CN110238097A (en) | 2019-09-17 |
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