CN110233556A - A kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor - Google Patents

A kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor Download PDF

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Publication number
CN110233556A
CN110233556A CN201910627656.9A CN201910627656A CN110233556A CN 110233556 A CN110233556 A CN 110233556A CN 201910627656 A CN201910627656 A CN 201910627656A CN 110233556 A CN110233556 A CN 110233556A
Authority
CN
China
Prior art keywords
magnet
halbach magnet
cup
cover
interior
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910627656.9A
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Chinese (zh)
Inventor
侯荣生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Xin Baoda Motor Co Ltd
Original Assignee
Shenzhen Xin Baoda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Xin Baoda Motor Co Ltd filed Critical Shenzhen Xin Baoda Motor Co Ltd
Priority to CN201910627656.9A priority Critical patent/CN110233556A/en
Publication of CN110233556A publication Critical patent/CN110233556A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/17Stator cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • H02K16/04Machines with one rotor and two stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K23/00DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors
    • H02K23/58Motors or generators without iron cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2201/00Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
    • H02K2201/03Machines characterised by aspects of the air-gap between rotor and stator

Abstract

A kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor, the present invention relates to hollow-cup motor technical fields, shaft is screwed on fixation using bearing and front cover and rear cover, front cover and rear cover are separately fixed at the rear and front end of casing, and the inner end of front cover is set in the shaft in casing, the outer cover for being arranged end is equipped with inner yoke, the outer cover of inner yoke is equipped with interior Halbach magnet, the outer cover of interior Halbach magnet is equipped with outer Halbach magnet, the outer wall of the outer Halbach magnet is fixed on the inner wall of casing, and activity is inserted with armature cup in the gap between interior Halbach magnet and outer Halbach magnet, the rear end of the armature cup is fixed on commutator, commutator, which is arranged, to be fixed in shaft, the medial surface of rear cover is fixed with brush.Stator yoke can be made to generate higher magnetic flux density in air gap using when common material, there is good magnetic screening action;Conductive magnetic yoke thickness can be reduced, to improve the utilization rate of magnet and permeability magnetic material.

Description

A kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor
Technical field
The present invention relates to hollow-cup motor technical fields, and in particular to a kind of bimorph transducer magnetic field permanent magnet DC hollow cup electricity Machine.
Background technique
Permanent magnet DC hollow-cup motor has energy saving, the sensitive characteristic for facilitating control and stable operation outstanding.Due to nothing Iron core represents the developing direction of motor as efficient energy conversion device, in many application aspects.But drag cup is electric For machine due to iron-core-free, air gap is much greater compared with iron core motor.Under the premise of having bulking value limitation, motor gas-gap It will lead to torque coefficient greatly and be difficult to improve, appearance the problems such as leakage field.As control motor, purposes, performance and environmental condition It is special.Since torque, efficiency, power density needs of the market to motor continue to increase, existing hollow-cup motor is difficult to meet The increasing requirement in market.
Summary of the invention
In view of the defects and deficiencies of the prior art, the present invention intends to provide a kind of reasonable bimorph transducer magnetic fields of design Permanent magnet DC hollow-cup motor can make stator yoke generate higher magnetic flux density, tool in air gap using when common material There is good magnetic screening action;Conductive magnetic yoke thickness can be reduced, to improve the utilization rate of magnet and permeability magnetic material.
In order to achieve the above objectives, present invention employs following technical proposals: it includes shaft, commutator, casing, armature Cup, front cover, inner yoke, brush, interior Halbach magnet, outer Halbach magnet, rear cover;Shaft utilizes bearing and front cover and rear cover Be screwed on fixation, and front cover and rear cover are separately fixed at the rear and front end of casing, and the inner end of front cover is set in and turns in casing On axis, which is equipped with inner yoke, and the outer cover of inner yoke is equipped with interior Halbach magnet, interior Halbach magnet Outer cover be equipped with outer Halbach magnet, the outer wall of the outer Halbach magnet is fixed on the inner wall of casing, and interior Halbach Activity is inserted with armature cup in gap between magnet and outer Halbach magnet, and the rear end of the armature cup is fixed on commutator, Commutator, which is arranged, to be fixed in shaft, and the medial surface of rear cover is fixed with brush;The armature cup uses 23 elements, Mei Geyuan Part is 3 circles, every circle be all made of 7 strands and around diameter be made of the conducting wire of 0.4mm.
Further, the interior Halbach magnet and outer Halbach magnet are Sintered NdFeB magnet, air gap magnetic It is close to reach 1.2T.
Further, it is electrically connected between the armature cup and commutator using wave winding structure.
The working principle of the invention: interior Halbach magnet generates air gap excitation field, and when rotor rotates, conductor cuts magnetic The line of force;Outer Halbach magnet generates air gap excitation field, when armature cup rotates, conductor cutting magnetic line;Inside and outside magnetic field, mutually Superposition, generates poly- magnetic effect;When the thickness of interior Halbach magnet and outer Halbach magnet is to a timing, magnetic density increase is very It is few, due to air-gap flux and big 1.6 times or so of general structure Permanent magnet DC hollow-cup motor, before guaranteeing identical no-load speed It puts, the number of turns (conductor number) of the coil of armature cup is greatly decreased, and to increase conductor cross sectional area, reduces conductor resistance and provides sky Between (permanent magnet DC motor armature resistance is smaller, and the characteristic of motor is harder, and load-carrying ability is stronger), armature cup use 23 members Part, each element are 3 circles, every circle be all made of 7 strands and around diameter be made of the conducting wire of 0.4mm.
After adopting the above structure, the beneficial effects of the present invention are: the present invention provides a kind of bimorph transducer magnetic field permanent magnet direct currents Hollow-cup motor can make stator yoke generate higher magnetic flux density in air gap using when common material, have good Magnetic screening action;Conductive magnetic yoke thickness can be reduced, to improve the utilization rate of magnet and permeability magnetic material.
Detailed description of the invention:
Fig. 1 is axial sectional view of the invention.
Fig. 2 is radial cross-section of the invention.
Description of symbols:
Shaft 1, commutator 2, casing 3, armature cup 4, front cover 5, inner yoke 6, brush 7, interior Halbach magnet 8, outer Halbach Magnet 9, rear cover 10.
Specific embodiment:
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clearly and completely Description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on this hair Embodiment in bright, every other implementation obtained by those of ordinary skill in the art without making creative efforts Example, shall fall within the protection scope of the present invention.
As depicted in figs. 1 and 2, present embodiment adopts the following technical scheme that it includes shaft 1, commutator 2, machine Shell 3, armature cup 4, front cover 5, inner yoke 6, brush 7, interior Halbach magnet 8, outer Halbach magnet 9, rear cover 10;1 benefit of shaft It is screwed on fixation with bearing and front cover 5 and rear cover 10, front cover 5 and rear cover 10 are separately fixed at the rear and front end of casing 3, casing 3 Outer diameter is 60mm, and the inner end of front cover 5 is set in the shaft 1 in casing 3, which is equipped with inner yoke 6, the outer cover of inner yoke 6 is equipped with interior Halbach magnet 8, and the outer cover of interior Halbach magnet 8 is equipped with outer Halbach magnet 9, The outer wall of the outer Halbach magnet 9 is fixed on the inner wall of casing 3, and interior Halbach magnet 8 and outer Halbach magnet 9 are Sintered NdFeB magnet, air gap flux density reach 1.2T, while the optimum thickness of interior Halbach magnet 8 and outer Halbach magnet 9 It is 5.92mm;And activity is inserted with armature cup 4 in the gap between interior Halbach magnet 8 and outer Halbach magnet 9, the electricity The rear end of pivot cup 4 is fixed on commutator 2, be electrically connected between armature cup 4 and commutator 2 using wave winding structure (with elimination around Circulation in motor when group is asymmetric), commutator 2, which is arranged, to be fixed in shaft 1, and the medial surface of rear cover 10 is fixed with brush 7;Institute The armature cup 4 stated uses 23 elements, and each element is 3 circles, every circle be all made of 7 strands and around diameter be 0.4mm conducting wire It is made.
The working principle of this specific embodiment:: interior Halbach magnet 8 generates air gap excitation field and leads when rotor rotates Body cutting magnetic line;Outer Halbach magnet 9 generates air gap excitation field, when armature cup 4 rotates, conductor cutting magnetic line;Interior, External magnetic field is overlapped mutually, and generates poly- magnetic effect;When the thickness of interior Halbach magnet 8 and outer Halbach magnet 9 to one timing, Magnetic density increases seldom, identical in guarantee due to air-gap flux and big 1.6 times or so of general structure Permanent magnet DC hollow-cup motor Under the premise of no-load speed, the number of turns (conductor number) of the coil of armature cup 4 is greatly decreased, and to increase conductor cross sectional area, reduction is led Bulk resistor provides space (permanent magnet DC motor armature resistance is smaller, and the characteristic of motor is harder, and load-carrying ability is stronger), electricity Pivot cup 4 uses 23 elements, and each element is 3 circles, every circle be all made of 7 strands and around diameter be made of the conducting wire of 0.4mm;By In practical double Halbach magnets, greatly promote the magnetic flux of motor, the torque of motor greatly increases;Since magnetic flux is big Width promotes (relative to conventional structure), and the number of turns of armature cup coil greatly reduces, and the coil turn of armature cup is more than sufficient, because This, can be significantly increased sectional area of wire, effectively reduce resistance, greatly increase the hardware features of motor, finally reach large torque, High power density, efficient purpose, meet market demands.
After adopting the above structure, the beneficial effect of present embodiment is: present embodiment provides a kind of double Stator field Permanent magnet DC hollow-cup motor can make stator yoke generate higher magnetic flux in air gap using when common material Density has good magnetic screening action;Conductive magnetic yoke thickness can be reduced, to improve the utilization rate of magnet and permeability magnetic material.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc. With replacement, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this Within the protection scope of invention.

Claims (4)

1. a kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor, it is characterised in that: it includes shaft (1), commutator (2), machine Shell (2), armature cup (4), front cover (5), inner yoke (6), brush (7), interior Halbach magnet (8), outer Halbach magnet (9), Rear cover (10);Shaft (1) is screwed on fixation using bearing and front cover (5) and rear cover (10), and front cover (5) and rear cover (10) are fixed respectively It is set in the shaft (1) in casing (2) in the inner end of the rear and front end of casing (2), and front cover (5), this is arranged end Outer cover is equipped with inner yoke (6), and the outer cover of inner yoke (6) is equipped with interior Halbach magnet (8), interior Halbach magnet (8) Outer cover is equipped with outer Halbach magnet (9), and the outer wall of the outer Halbach magnet (9) is fixed on the inner wall of casing (2), and interior Activity is inserted with armature cup (4) in gap between Halbach magnet (8) and outer Halbach magnet (9), the armature cup (4) Rear end is fixed on commutator (2), and commutator (2), which is arranged, to be fixed on shaft (1), and the medial surface of rear cover (10) is fixed with brush (7);The armature cup (4) uses 23 elements, and each element is 3 circles, every circle be all made of 7 strands and around diameter be The conducting wire of 0.4mm is made.
2. a kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor according to claim 1, it is characterised in that: described is interior Halbach magnet (8) and outer Halbach magnet (9) are Sintered NdFeB magnet, and air gap flux density reaches 1.2T.
3. a kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor according to claim 1, it is characterised in that: the electricity It is electrically connected between pivot cup (4) and commutator (2) using wave winding structure.
4. a kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor according to claim 1, it is characterised in that: its work Principle: interior Halbach magnet generates air gap excitation field, when rotor rotates, conductor cutting magnetic line;Outer Halbach magnet produces Angry gap excitation field, when armature cup rotates, conductor cutting magnetic line;Inside and outside magnetic field, is overlapped mutually, and generates poly- magnetic effect;When The thickness of interior Halbach magnet and outer Halbach magnet is to a timing, and magnetic density increases seldom, due to air-gap flux and generally Big 1.6 times of structure Permanent magnet DC hollow-cup motor or so, under the premise of guaranteeing identical no-load speed, the circle of the coil of armature cup Number is greatly decreased, and to increase conductor cross sectional area, reduces conductor resistance and provides space, armature cup uses 23 elements, Mei Geyuan Part is 3 circles, every circle be all made of 7 strands and around diameter be made of the conducting wire of 0.4mm.
CN201910627656.9A 2019-07-12 2019-07-12 A kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor Pending CN110233556A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910627656.9A CN110233556A (en) 2019-07-12 2019-07-12 A kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910627656.9A CN110233556A (en) 2019-07-12 2019-07-12 A kind of bimorph transducer magnetic field permanent magnet DC hollow cup motor

Publications (1)

Publication Number Publication Date
CN110233556A true CN110233556A (en) 2019-09-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110971097A (en) * 2019-11-28 2020-04-07 西安航天精密机电研究所 Large-torque-density coreless motor and dynamic balance adjusting method thereof

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1652438A (en) * 2005-01-24 2005-08-10 北京航空航天大学 Low power consumption brushless DC motor with Halbach magnet structure
CN101159400A (en) * 2007-10-15 2008-04-09 北京航空航天大学 Torque motor for satellite antenna pointing mechanism
CN102013781A (en) * 2010-12-29 2011-04-13 北京奇峰聚能科技有限公司 Brushless direct current motor with internal and external rotors and without core losses
CN102780343A (en) * 2012-07-02 2012-11-14 丽水职业技术学院 Inner and outer double-stator structure iron-core-free motor
CN103200719A (en) * 2013-03-04 2013-07-10 哈尔滨工业大学(威海) Double-rotor electromagnetic heating machine
CN203645506U (en) * 2013-06-28 2014-06-11 常州市昊升电机有限公司 Coreless permanent-magnet DC motor
WO2014122374A1 (en) * 2013-02-07 2014-08-14 Whylot Sas Electromagnetic motor or generator with a plurality of air gaps having permanent magnets and ironless winding element
CN104883015A (en) * 2015-05-06 2015-09-02 东南大学 Dual-stator superconductive exciting field modulating motor
CN105141091A (en) * 2015-10-15 2015-12-09 东南大学 Double-stator double-power-winding magnetic concentrating hybrid permanent magnet memory motor
CN109600010A (en) * 2018-12-24 2019-04-09 江苏大学 A kind of bimorph transducer mixed excitation electric machine with Halbach permanent magnet array
CN209844801U (en) * 2019-07-12 2019-12-24 深圳市鑫宝达电机有限公司 Double-stator magnetic field permanent magnet direct current coreless motor

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1652438A (en) * 2005-01-24 2005-08-10 北京航空航天大学 Low power consumption brushless DC motor with Halbach magnet structure
CN101159400A (en) * 2007-10-15 2008-04-09 北京航空航天大学 Torque motor for satellite antenna pointing mechanism
CN102013781A (en) * 2010-12-29 2011-04-13 北京奇峰聚能科技有限公司 Brushless direct current motor with internal and external rotors and without core losses
CN102780343A (en) * 2012-07-02 2012-11-14 丽水职业技术学院 Inner and outer double-stator structure iron-core-free motor
WO2014122374A1 (en) * 2013-02-07 2014-08-14 Whylot Sas Electromagnetic motor or generator with a plurality of air gaps having permanent magnets and ironless winding element
CN103200719A (en) * 2013-03-04 2013-07-10 哈尔滨工业大学(威海) Double-rotor electromagnetic heating machine
CN203645506U (en) * 2013-06-28 2014-06-11 常州市昊升电机有限公司 Coreless permanent-magnet DC motor
CN104883015A (en) * 2015-05-06 2015-09-02 东南大学 Dual-stator superconductive exciting field modulating motor
CN105141091A (en) * 2015-10-15 2015-12-09 东南大学 Double-stator double-power-winding magnetic concentrating hybrid permanent magnet memory motor
CN109600010A (en) * 2018-12-24 2019-04-09 江苏大学 A kind of bimorph transducer mixed excitation electric machine with Halbach permanent magnet array
CN209844801U (en) * 2019-07-12 2019-12-24 深圳市鑫宝达电机有限公司 Double-stator magnetic field permanent magnet direct current coreless motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110971097A (en) * 2019-11-28 2020-04-07 西安航天精密机电研究所 Large-torque-density coreless motor and dynamic balance adjusting method thereof

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