CN110230650A - A kind of new automobile disk brake - Google Patents

A kind of new automobile disk brake Download PDF

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Publication number
CN110230650A
CN110230650A CN201910498909.7A CN201910498909A CN110230650A CN 110230650 A CN110230650 A CN 110230650A CN 201910498909 A CN201910498909 A CN 201910498909A CN 110230650 A CN110230650 A CN 110230650A
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CN
China
Prior art keywords
cylinder body
piston
brake
piston cylinder
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910498909.7A
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Chinese (zh)
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CN110230650B (en
Inventor
李勤
樊新波
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Dragon Totem Technology Hefei Co ltd
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Hunan Mechanical and Electrical Polytechnic
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Application filed by Hunan Mechanical and Electrical Polytechnic filed Critical Hunan Mechanical and Electrical Polytechnic
Priority to CN201910498909.7A priority Critical patent/CN110230650B/en
Publication of CN110230650A publication Critical patent/CN110230650A/en
Application granted granted Critical
Publication of CN110230650B publication Critical patent/CN110230650B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/248Moulding mineral fibres or particles bonded with resin, e.g. for insulating or roofing board
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives
    • C08L15/005Hydrogenated nitrile rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08L61/14Modified phenol-aldehyde condensates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/092Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • F16D65/16Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
    • F16D65/18Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Compositions of linings; Methods of manufacturing
    • F16D69/023Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/16Frictional elements, e.g. brake or clutch linings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D2055/0004Parts or details of disc brakes
    • F16D2055/0045Braking members arranged non-symmetrically with respect to the brake disc
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D2055/0075Constructional features of axially engaged brakes
    • F16D2055/0079Constructional features of axially engaged brakes with braking members arranged non-symmetrically with respect to the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D2055/0075Constructional features of axially engaged brakes
    • F16D2055/0091Plural actuators arranged side by side on the same side of the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/02Fluid pressure
    • F16D2121/04Fluid pressure acting on a piston-type actuator, e.g. for liquid pressure

Abstract

The invention discloses a kind of automotive disc brakes, including brake disc, braking clamp body, it is characterized in that, the brake disc is connect by flange with axle stand, the braking clamp body includes first piston cylinder body and second piston cylinder body, the first piston cylinder body and the second piston cylinder body are installed on the inside of the brake disc, the second piston cylinder body is installed on the front end of the first piston cylinder body, the first piston cylinder body, first brake piece and the second brake block are installed respectively between the second piston cylinder body and brake disc, the first brake piece and the second brake block are individually fixed in the first piston cylinder body, second piston cylinder body side, pass through the perfect outstanding problem that occurs in later period maintenance of automotive disc brake, the problem of brake causes piston to deviate from is kept off when personnel being prevented to repair, it is improved by novel brake block The durability of brake block substantially increases the service life of brake block, accident caused by reducing because of brake problem.

Description

A kind of new automobile disk brake
Technical field
The invention belongs to brake fields, more particularly to a kind of automotive disc brake.
Background technique
It is essential when replacement of the vehicle driving to certain mileage rear braking piece in the later period maintenance of vehicle, this The safety of partaker driver and passenger has personnel accident occur because of brake problem every year, especially the robustness issues of brake block Urgent need will be improved, and be piston abjection problem occur when preventing replacement brake block in the maintenance process in later period, It is also required to carry out protection design when later period maintenance, the design now for this respect occurs not yet, although the patent No.: CN200910306757.2 discloses the brake equipped with auxiliary piston, improves the stability of braking;Reduce sealing ring and oil pocket Abrasion;Work due to reducing the weight of piston, to improve the return performance of piston, but when not referring to later period maintenance Fill in abjection problem.
The patent No.: CN201520632570.2 is a kind of double caliper disc brake, but in later period double caliper disc brake Later period replace brake block, protection piston on do not embody, in replacement process, occurring keeping off brake pedal sometimes makes to brake Piston abjection, causes brake fluid to reveal, and installation process is difficult, causes driver's economic loss, also lengthens the set-up time.China Vehicle largely increases, and this problem is more and more prominent, it is also desirable to go to solve.
Summary of the invention
In view of the above-mentioned problems existing in the prior art, this application provides a kind of automotive disc brakes.
Technical scheme is as follows:
A kind of automotive disc brake, including brake disc, braking clamp body, the brake disc are connected by flange and axle stand It connects, the braking clamp body includes first piston cylinder body and second piston cylinder body, the first piston cylinder body and the second piston Cylinder body is installed on the inside of the brake disc, and the second piston cylinder body is installed on the front end of the first piston cylinder body, and described the First brake piece and the second brake block be installed respectively between one piston/cylinder, the second piston cylinder body and brake disc, described One brake block and the second brake block are individually fixed in the first piston cylinder body, second piston cylinder body side;
Piston limiting device is installed, described first is living on the second piston cylinder body and first piston piston/cylinder outer wall By petroleum pipeline progress fuel feeding, the petroleum pipeline is provided with electromagnetism occluding device, described for plug cylinder body and the second piston cylinder body It is fluted that border setting is provided on first piston cylinder body and the piston of the second piston cylinder body.
When driving by the configuration of first piston cylinder body and second piston cylinder body can effectively reduce brake away from From, and by the operation of car running computer control second piston cylinder body, when Vehicle Speed is less than 80 kilometer per hours, the Two piston/cylinders do not enable in brake process, only use first piston cylinder body and carry out brake, are more than 80 in running speed Kilometer per hour when, second piston cylinder body is enabled in brake, is greatly reduced braking distance, is prevented the generation of accident, and first is living Piston limiting device purpose is arranged on the cylinder wall of plug cylinder body and second piston cylinder body to be to pass through when replacing brake block Piston limiting device prevents the exposing of piston, and hydraulic oil is caused to reduce, and carries out to prevent problem on oil liquid pipeline secondary It prevents, electromagnetism occluding device is set, prevent the case where keeping off brake pedal when personnel replace brake block, first piston cylinder body It is identical as second piston housing structure.
Preferably, the piston limiting device includes arc card, and arc card rear end connects bolt, the bolt-through It, can be by the arc inlay card in the groove by the bolt moving in rotation in the first piston outer wall of cylinder block;? In piston limiting device due to piston be cylindrical body, limiting device front end be with the intermeshing arc card of cylindrical body, convenient for Preferably seized piston when can be manually rotated advance, prevents piston from deviating from, when arc is stuck in unused, is mutually nibbled with cylinder body It closes, will not influence the movement of piston, and in working condition, pistion recess is to the not position of arc card, only in more sliding brake When vehicle piece, personnel dismantle brake block, and using manually piston is pushed into, pistion recess enters piston cylinder, is caught in work using arc card It fills in groove.
Preferably, sealing ring, the arc angle of the arc card and described first are installed at the border of the bolt front end Piston/cylinder arc angle is identical, prevents oil leak when rotating bolt and advancing and uses sealing ring.
Preferably, the electromagnetism occluding device includes touch switch and electromagnetic valve body, and the touch switch is installed on described Bolt side is provided with pit on the bolt, and the contact on the touch switch and the pit are intermeshed, the bolt The contact is touched when moving in rotation forward, the electromagnetic valve body is controlled by the touch switch;To prevent in hydraulic oil pipe Oil liquid continue ejector ram cylinder body and cause Remedy for Piston Damage, electromagnetism occluding device is set, using touch switch and electromagnetic valve body into Row blocks, and touch switch setting can trigger touch switch by the advance of bolt, to complete electromagnetic valve body in bolt side It closes.
Preferably, the first brake piece and second brake block include steel plate and friction material layer, the friction The component and its parts by weight of material layer are as follows: 2~10 parts of cashew nut oil modified alkyd resin, 2~12 parts of hydrogenated nitrile-butadiene rubber, carbonization 4~8 parts of silica fibre, 3~5 parts of vermiculite, 2~8 parts of graphene, 3~5 parts of phyteral fiber, 0.5~5 part of vulcanizing agent, steel fibre 3 ~5 parts, 2~4 parts of barium titanate, 0.5~2 part of zinc stearate, promotor TT0.01~1 part, 0.01~1 part of N- phenyl-2-naphthylamine.
Preferably, the preparation method of the friction material layer of the automotive disc brake, includes the following steps:
1) raw material mixes: first by 4~8 parts of silicon carbide fibre, 3~5 parts of vermiculite, 2~8 parts of graphene, phyteral fiber 3~ 5 parts, 3~5 parts of steel fibre are uniformly mixed;
2) raw material is mediated: 2~10 parts of cashew nut oil modified alkyd resin being added into step 1) mixture, hydrogenated nitrile-butadiene rubber 2~12 parts, 2~4 parts of barium titanate, 0.5~2 part of zinc stearate, promotor TT0.01~1 part, N~phenyl~2~naphthylamines 0.01 ~1 part is mediated;
3) be kneaded: by step 2) mediate after product be kneaded, temperature be 250~350 DEG C, the time be 10~ 50min;
4) tabletting: by step 3) be kneaded after product carry out in a mold it is hot-forming, control pressure be 80~ 300MPa, 2~15min of hot pressing time;
5) vulcanize: being added 0.5~5 part of vulcanizing agent into the product of step 4) compression moulding and vulcanized, setting vulcanization temperature Degree is 120~230 DEG C, and pressure is 2~50MPa;
6) reconditioning: the product that step 5) is obtained carries out reconditioning processing, obtains friction material layer finished product.
Preferably, the friction material layer is bonded on the steel plate by binder, and the binder changes for cashew nut oil Property resin or nbr modified phenolic resins;Its high temperature resistance is excellent, and shock resistance and thermal stability are good, wear resistance Can be high, coefficient of thermal expansion is small, long service life.
The present invention it is beneficial have the technical effect that by automotive disc brake it is perfect occur in later period maintenance it is prominent It goes wrong, it is therefore prevented that personnel keep off the problem of brake causes piston to deviate from when repairing, and improve brake by novel brake block The durability of piece substantially increases the service life of brake block, accident caused by reducing because of brake problem.
Detailed description of the invention
Fig. 1 is disc-like brake structure schematic diagram of the present invention.
Fig. 2 is disk brake partial schematic diagram of the present invention.
Fig. 3 is inventive piston limit device structure schematic diagram.
In figure: 1, brake disc, 2, braking clamp body, 3, first piston cylinder body, 4, second piston cylinder body, 5 first brake pieces, 6, the second brake block, 7, petroleum pipeline, 8, groove, 9, arc card, 10, bolt.11, first piston outer wall of cylinder block, 12, touch open It closes, 13, electromagnetic valve body, 14, pit, 15, contact, 16, steel plate, 17, friction material layer.
Specific embodiment
The attached drawing of content combination below elaborates to a specific embodiment of the invention.
Embodiment 1
A kind of automotive disc brake, including brake disc 1, braking clamp body 2, the brake disc 1 pass through flange and vehicle bridge branch Frame connection, 2 body of caliper includes first piston cylinder body 3 and second piston cylinder body 4, the first piston cylinder body 3 with it is described Second piston cylinder body 4 is installed on 1 inside of brake disc, and the second piston cylinder body 4 is installed on the first piston cylinder body 3 First brake piece 5 and are installed in front end respectively between the first piston cylinder body 3, the second piston cylinder body 4 and brake disc 1 Two brake blocks 6, the first brake piece 5 and the second brake block 6 are individually fixed in the first piston cylinder body 3, second piston cylinder Piston limiting device is installed on 4 side of body, the second piston cylinder body 4 and the external wall of first piston piston cylinder 3, described the One piston/cylinder 3 carries out fuel feeding by petroleum pipeline 7 with the second piston cylinder body 4, and the petroleum pipeline 7 is provided with electromagnetism and blocks dress It sets, is provided with border setting fluted 8 on the first piston cylinder body 3 and the piston of the second piston cylinder body 4;It was driving a vehicle Braking distance can be effectively reduced by the configuration of first piston cylinder body 3 and second piston cylinder body 4 in journey, and pass through driving electricity Brain controls the operation of second piston cylinder body 4, and when Vehicle Speed is less than 80 kilometer per hours, second piston cylinder body 4 is being stopped It is not enabled during vehicle, only uses first piston cylinder body 3 and carry out brake, when running speed is more than 80 kilometer per hours, Second piston cylinder body 4 is enabled in brake, is greatly reduced braking distance, is prevented the generation of accident, first piston cylinder body 3 and second Piston limiting device purpose is arranged on the cylinder wall of piston/cylinder 4 to be to fill when replacing brake block by piston limit Set the exposing for preventing piston, hydraulic oil caused to reduce, carry out to prevent problem on oil liquid pipeline it is secondary prevent, setting electricity Magnetic occluding device prevents the case where keeping off brake pedal when personnel replace brake block, first piston cylinder body 3 and second piston 4 structure of cylinder body is identical.
Wherein, the piston limiting device includes arc card 9, and 9 rear end of arc card connects bolt 10, the bolt 10 It, can be by the arc card 9 embedded in described by 10 moving in rotation of bolt through 11 outer wall of first piston cylinder body In groove 8;Since piston is cylindrical body in piston limiting device, limiting device front end is and the intermeshing arc of cylindrical body Card 9 prevents piston from deviating from, arc card 9 is when unused convenient for the preferably seized piston when carrying out can be manually rotated advance It is intermeshing with cylinder body, it will not influence the movement of piston, and in working condition, pistion recess 8 does not arrive the position of arc card 9 It sets, only in more sliding brake block, personnel dismantle brake block, and using manually piston is pushed into, pistion recess 8 enters piston cylinder, It is caught in pistion recess 8 using arc card 9.
Sealing ring, the arc angle and the first piston of the arc card 9 are installed at the 10 front end border of bolt 3 arc angle of cylinder body is identical, prevents oil leak when rotating bolt 10 and advancing and uses sealing ring.
The electromagnetism occluding device includes touch switch 12 and electromagnetic valve body 13, and the touch switch 12 is installed on the spiral shell 10 side of bolt is provided with pit 14 on the bolt 10, and the contact 15 on the touch switch 12 is mutually nibbled with the pit 14 Close, the bolt 10 forward moving in rotation when touch the contact 15, the electromagnetic valve body 13 passes through the touch switch 12 control System;Remedy for Piston Damage is caused to prevent the oil liquid in hydraulic oil pipe from continuing ejector ram cylinder body, electromagnetism occluding device is set, touching is used Dynamic switch 12 and electromagnetic valve body 13 are blocked, and touch switch 12 is arranged in 10 side of bolt, can pass through the advance of bolt 10 Touch switch 12 is triggered, to complete the closing of electromagnetic valve body 13.
Wherein, the first brake piece 5 and second brake block 6 are described including steel plate 16 and friction material layer 17 The component and its parts by weight of friction material layer 17 are as follows: 2 parts of cashew nut oil modified alkyd resin, 12 parts of hydrogenated nitrile-butadiene rubber, carbonization It is 4 parts of silica fibre, 5 parts of vermiculite, 2 parts of graphene, 3 parts of phyteral fiber, 3 parts of vulcanizing agent, 5 parts of steel fibre, 2 parts of barium titanate, stearic 0.5 part of sour zinc, TT0.01 parts of promotor, 0.01 part of N- phenyl-2-naphthylamine;First brake piece and the material of the second brake block are resistance to Mill, long service life, no-spark, odorlessness, noise be small, perfect heat-dissipating brake block.
The preparation method of the friction material layer of the automotive disc brake, includes the following steps:
1) raw material mixes: first by 4 parts of silicon carbide fibre, 5 parts of vermiculite, 2 parts of graphene, 3 parts of phyteral fiber, steel fibre 5 Part is uniformly mixed;
2) raw material is mediated: 2 parts of cashew nut oil modified alkyd resin being added into step 1) mixture, hydrogenated nitrile-butadiene rubber 12 Part, 2 parts of barium titanate, 0.5 part of zinc stearate, TT0.01 parts of promotor, 0.01 part of naphthylamines of N- phenyl -2- is mediated;
3) be kneaded: the product after step 2) is mediated is kneaded, and temperature is 250 DEG C, time 50min;
4) tabletting: by step 3) be kneaded after product carry out in a mold it is hot-forming, control pressure be 80MPa, hot pressing Time 15min;
5) vulcanize: into the product of step 4) compression moulding be added 3 parts of vulcanizing agent vulcanized, set curing temperature as 120 DEG C, pressure 50MPa;
6) reconditioning: the product that step 5) is obtained carries out reconditioning processing, obtains friction material layer finished product.
The friction material layer 17 is bonded on the steel plate 16 by binder, and the binder is cashew nut oil modified tree Rouge or nbr modified phenolic resins;Its high temperature resistance is excellent, and shock resistance and thermal stability are good, abrasion resistance properties Height, coefficient of thermal expansion is small, long service life.
Embodiment 2
A kind of automotive disc brake, including brake disc 1, braking clamp body 2, the brake disc 1 pass through flange and vehicle bridge branch Frame connection, 2 body of caliper includes first piston cylinder body 3 and second piston cylinder body 4, the first piston cylinder body 3 with it is described Second piston cylinder body 4 is installed on 1 inside of brake disc, and the second piston cylinder body 4 is installed on the first piston cylinder body 3 First brake piece 5 and are installed in front end respectively between the first piston cylinder body 3, the second piston cylinder body 4 and brake disc 1 Two brake blocks 6, the first brake piece 5 and the second brake block 6 are individually fixed in the first piston cylinder body 3, second piston cylinder Piston limiting device is installed on 4 side of body, the second piston cylinder body 4 and the external wall of first piston piston cylinder 3, described the One piston/cylinder 3 carries out fuel feeding by petroleum pipeline 7 with the second piston cylinder body 4, and the petroleum pipeline 7 is provided with electromagnetism and blocks dress It sets, is provided with border setting fluted 8 on the first piston cylinder body 3 and the piston of the second piston cylinder body 4;It was driving a vehicle Braking distance can be effectively reduced by the configuration of first piston cylinder body 3 and second piston cylinder body 4 in journey, and pass through driving electricity Brain controls the operation of second piston cylinder body 4, and when Vehicle Speed is less than 80 kilometer per hours, second piston cylinder body 4 is being stopped It is not enabled during vehicle, only uses first piston cylinder body 3 and carry out brake, when running speed is more than 80 kilometer per hours, Second piston cylinder body 4 is enabled in brake, is greatly reduced braking distance, is prevented the generation of accident, first piston cylinder body 3 and second Piston limiting device purpose is arranged on the cylinder wall of piston/cylinder 4 to be to fill when replacing brake block by piston limit Set the exposing for preventing piston, hydraulic oil caused to reduce, carry out to prevent problem on oil liquid pipeline it is secondary prevent, setting electricity Magnetic occluding device prevents the case where keeping off brake pedal when personnel replace brake block, first piston cylinder body 3 and second piston 4 structure of cylinder body is identical.
Wherein, the piston limiting device includes arc card 9, and 9 rear end of arc card connects bolt 10, the bolt 10 It, can be by the arc card 9 embedded in described by 10 moving in rotation of bolt through 11 outer wall of first piston cylinder body In groove 8;Since piston is cylindrical body in piston limiting device, limiting device front end is and the intermeshing arc of cylindrical body Card 9 prevents piston from deviating from, arc card 9 is when unused convenient for the preferably seized piston when carrying out can be manually rotated advance It is intermeshing with cylinder body, it will not influence the movement of piston, and in working condition, pistion recess 8 does not arrive the position of arc card 9 It sets, only in more sliding brake block, personnel dismantle brake block, and using manually piston is pushed into, pistion recess 8 enters piston cylinder, It is caught in pistion recess 8 using arc card 9.
Sealing ring, the arc angle and the first piston of the arc card 9 are installed at the 10 front end border of bolt 3 arc angle of cylinder body is identical, prevents oil leak when rotating bolt 10 and advancing and uses sealing ring.
The electromagnetism occluding device includes touch switch 12 and electromagnetic valve body 13, and the touch switch 12 is installed on the spiral shell 10 side of bolt is provided with pit 14 on the bolt 10, and the contact 15 on the touch switch 12 is mutually nibbled with the pit 14 Close, the bolt 10 forward moving in rotation when touch the contact 15, the electromagnetic valve body 13 passes through the touch switch 12 control System;Remedy for Piston Damage is caused to prevent the oil liquid in hydraulic oil pipe from continuing ejector ram cylinder body, electromagnetism occluding device is set, touching is used Dynamic switch 12 and electromagnetic valve body 13 are blocked, and touch switch 12 is arranged in 10 side of bolt, can pass through the advance of bolt 10 Touch switch 12 is triggered, to complete the closing of electromagnetic valve body 13.
Wherein, the first brake piece 5 and second brake block 6 are described including steel plate 16 and friction material layer 17 The component and its parts by weight of friction material layer 17 are as follows: 10 parts of cashew nut oil modified alkyd resin, 2 parts of hydrogenated nitrile-butadiene rubber, carbonization It is 8 parts of silica fibre, 3 parts of vermiculite, 8 parts of graphene, 3 parts of phyteral fiber, 3 parts of vulcanizing agent, 3 parts of steel fibre, 4 parts of barium titanate, stearic 2 parts of sour zinc, TT1 parts of promotor, 1 part of N- phenyl-2-naphthylamine;The material wear-resistant of first brake piece and the second brake block uses the longevity Life length, no-spark, odorlessness, noise be small, perfect heat-dissipating brake block.
The preparation method of the friction material layer of the automotive disc brake, includes the following steps:
1) raw material mixes: first by 8 parts of silicon carbide fibre, 3 parts of vermiculite, 8 parts of graphene, 3 parts of phyteral fiber, steel fibre 3 Part is uniformly mixed;
2) raw material is mediated: 10 parts of cashew nut oil modified alkyd resin being added into step 1) mixture, hydrogenated nitrile-butadiene rubber 2 Part, 4 parts of barium titanate, 2 parts of zinc stearate, TT1 parts of promotor, 1 part of N- phenyl-2-naphthylamine is mediated;
3) be kneaded: the product after step 2) is mediated is kneaded, and temperature is 300 DEG C, time 35min;
4) tabletting: the product after step 3) is kneaded carries out hot-forming in a mold, and control pressure is 200MPa, hot Press time 8min;
5) vulcanize: into the product of step 4) compression moulding be added 3 parts of vulcanizing agent vulcanized, set curing temperature as 180 DEG C, pressure 30MPa;
6) reconditioning: the product that step 5) is obtained carries out reconditioning processing, obtains friction material layer finished product.
The friction material layer 17 is bonded on the steel plate 16 by binder, and the binder is cashew nut oil modified tree Rouge or nbr modified phenolic resins;Its high temperature resistance is excellent, and shock resistance and thermal stability are good, abrasion resistance properties Height, coefficient of thermal expansion is small, long service life.
Embodiment 3
A kind of automotive disc brake, including brake disc 1, braking clamp body 2, the brake disc 1 pass through flange and vehicle bridge branch Frame connection, 2 body of caliper includes first piston cylinder body 3 and second piston cylinder body 4, the first piston cylinder body 3 with it is described Second piston cylinder body 4 is installed on 1 inside of brake disc, and the second piston cylinder body 4 is installed on the first piston cylinder body 3 First brake piece 5 and are installed in front end respectively between the first piston cylinder body 3, the second piston cylinder body 4 and brake disc 1 Two brake blocks 6, the first brake piece 5 and the second brake block 6 are individually fixed in the first piston cylinder body 3, second piston cylinder Piston limiting device is installed on 4 side of body, the second piston cylinder body 4 and the external wall of first piston piston cylinder 3, described the One piston/cylinder 3 carries out fuel feeding by petroleum pipeline 7 with the second piston cylinder body 4, and the petroleum pipeline 7 is provided with electromagnetism and blocks dress It sets, is provided with border setting fluted 8 on the first piston cylinder body 3 and the piston of the second piston cylinder body 4;It was driving a vehicle Braking distance can be effectively reduced by the configuration of first piston cylinder body 3 and second piston cylinder body 4 in journey, and pass through driving electricity Brain controls the operation of second piston cylinder body 4, and when Vehicle Speed is less than 80 kilometer per hours, second piston cylinder body 4 is being stopped It is not enabled during vehicle, only uses first piston cylinder body 3 and carry out brake, when running speed is more than 80 kilometer per hours, Second piston cylinder body 4 is enabled in brake, is greatly reduced braking distance, is prevented the generation of accident, first piston cylinder body 3 and second Piston limiting device purpose is arranged on the cylinder wall of piston/cylinder 4 to be to fill when replacing brake block by piston limit Set the exposing for preventing piston, hydraulic oil caused to reduce, carry out to prevent problem on oil liquid pipeline it is secondary prevent, setting electricity Magnetic occluding device prevents the case where keeping off brake pedal when personnel replace brake block, first piston cylinder body 3 and second piston 4 structure of cylinder body is identical.
Wherein, the piston limiting device includes arc card 9, and 9 rear end of arc card connects bolt 10, the bolt 10 It, can be by the arc card 9 embedded in described by 10 moving in rotation of bolt through 11 outer wall of first piston cylinder body In groove 8;Since piston is cylindrical body in piston limiting device, limiting device front end is and the intermeshing arc of cylindrical body Card 9 prevents piston from deviating from, arc card 9 is when unused convenient for the preferably seized piston when carrying out can be manually rotated advance It is intermeshing with cylinder body, it will not influence the movement of piston, and in working condition, pistion recess 8 does not arrive the position of arc card 9 It sets, only in more sliding brake block, personnel dismantle brake block, and using manually piston is pushed into, pistion recess 8 enters piston cylinder, It is caught in pistion recess 8 using arc card 9.
Sealing ring, the arc angle and the first piston of the arc card 9 are installed at the 10 front end border of bolt 3 arc angle of cylinder body is identical, prevents oil leak when rotating bolt 10 and advancing and uses sealing ring.
The electromagnetism occluding device includes touch switch 12 and electromagnetic valve body 13, and the touch switch 12 is installed on the spiral shell 10 side of bolt is provided with pit 14 on the bolt 10, and the contact 15 on the touch switch 12 is mutually nibbled with the pit 14 Close, the bolt 10 forward moving in rotation when touch the contact 15, the electromagnetic valve body 13 passes through the touch switch 12 control System;Remedy for Piston Damage is caused to prevent the oil liquid in hydraulic oil pipe from continuing ejector ram cylinder body, electromagnetism occluding device is set, touching is used Dynamic switch 12 and electromagnetic valve body 13 are blocked, and touch switch 12 is arranged in 10 side of bolt, can pass through the advance of bolt 10 Touch switch 12 is triggered, to complete the closing of electromagnetic valve body 13.
Wherein, the first brake piece 5 and second brake block 6 are described including steel plate 16 and friction material layer 17 The component and its parts by weight of friction material layer 17 are as follows: 6 parts of cashew nut oil modified alkyd resin, 8 parts of hydrogenated nitrile-butadiene rubber, silicon carbide 6 parts of fiber, 4 parts of vermiculite, 3 parts of graphene, 4 parts of phyteral fiber, 4 parts of vulcanizing agent, 4 parts of steel fibre, 4 parts of barium titanate, stearic acid 0.5 part of zinc, TT0.5 parts of promotor, 0.5 part of N- phenyl-2-naphthylamine;The material wear-resistant of first brake piece and the second brake block makes Long with the service life, no-spark, odorlessness, noise be small, perfect heat-dissipating brake block.
The preparation method of the friction material layer of the automotive disc brake, includes the following steps:
1) raw material mixes: first by 6 parts of silicon carbide fibre, 4 parts of vermiculite, 3 parts of graphene, 4 parts of phyteral fiber, steel fibre 4 Part is uniformly mixed;
2) raw material is mediated: 6 parts of cashew nut oil modified alkyd resin of the addition into step 1) mixture, and 8 parts of hydrogenated nitrile-butadiene rubber, 4 parts of barium titanate, 0.5 part of zinc stearate, TT0.5 parts of promotor, 0.5 part of N- phenyl-2-naphthylamine is mediated;
3) be kneaded: the product after step 2) is mediated is kneaded, and temperature is 350 DEG C, time 10min;
4) tabletting: the product after step 3) is kneaded carries out hot-forming in a mold, and control pressure is 300MPa, hot Press time 2min;
5) vulcanize: into the product of step 4) compression moulding be added 4 parts of vulcanizing agent vulcanized, set curing temperature as 230 DEG C, pressure 2MPa;
6) reconditioning: the product that step 5) is obtained carries out reconditioning processing, obtains friction material layer finished product.
The friction material layer 17 is bonded on the steel plate 16 by binder, and the binder is cashew nut oil modified tree Rouge or nbr modified phenolic resins;Its high temperature resistance is excellent, and shock resistance and thermal stability are good, abrasion resistance properties Height, coefficient of thermal expansion is small, long service life.
Experimental example
Friction material layer in Examples 1 to 3 is tested for the property, with the friction material on the brake block bought on the market As a comparison case, examination criteria is according to GB/T 531.1-2008 " vulcanized rubber or thermoplastic elastomer penetration hardness test side for the bed of material Method part 1: Shore durometer method (Shao Er hardness) ", GB/T 528-2009 " vulcanized rubber or thermoplastic elastomer tensile stress The measurement of strain property ", GB/T3512-2001 " vulcanized rubber or thermoplastic elastomer vulcanized rubber or thermoplastic elastomer ", GB/ T1689-1998 " measurement (using Akron abrasion machine) of vulcanized rubber wear-resisting property ", GB/T 1697-2001 " vulcanie punching The measurement of hit intensity " and GB/T 10294-2008 " Technology of Steady State Thermal Resistance of Thermal Insulating Material and the measurement Guarded hot plate in relation to characteristic ", inspection It is as shown in table 1 below to survey result.
Table 1 is friction material layer performance test data:
Can be compared and be obtained by table 1: the high temperature resistance of embodiment 1, embodiment 2 and embodiment 3 is excellent, shock resistance And perfect heat-dissipating, while abrasion resistance properties are prominent.
Reach technical requirements well by disk brake, since the material of brake block has heating conduction well, So temperature, in 0-600 degrees Fahrenheit, coefficient of friction controls between 0.39-0.43, also there is reliably safety, urgent Due to its outstanding heating conduction when brake, the character of heat-fading of brake block is reduced, increases braking effect, especially in comfort On also have and improve well, brake noise is controlled at 0-800 hertz, so that driver and passenger is can't hear brake noise in the car, braking The wear-resisting property of device is also extended, and the replacement cycle of brake block reaches 50,000 kilometers.
The present invention it is beneficial have the technical effect that by automotive disc brake it is perfect occur in later period maintenance it is prominent It goes wrong, it is therefore prevented that personnel keep off the problem of brake causes piston to deviate from when repairing, and improve brake by novel brake block The durability of piece substantially increases the service life of brake block, accident caused by reducing because of brake problem.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it is fully able to be applied to various suitable the field of the invention, for those skilled in the art, for ability For the those of ordinary skill in domain, these embodiments can be carried out without departing from the principles and spirit of the present invention more Kind change, modification, replacement and modification, therefore without departing from the general concept defined in the claims and the equivalent scope, this hair It is bright to be not limited to specific details.

Claims (7)

1. a kind of automotive disc brake, including brake disc, braking clamp body, which is characterized in that the brake disc by flange with Axle stand connection, the braking clamp body includes first piston cylinder body and second piston cylinder body, the first piston cylinder body and institute It states second piston cylinder body to be installed on the inside of the brake disc, before the second piston cylinder body is installed on the first piston cylinder body First brake piece and the second brake are installed in end respectively between the first piston cylinder body, the second piston cylinder body and brake disc Piece, the first brake piece and the second brake block are individually fixed in the first piston cylinder body, second piston cylinder body side;
Piston limiting device, the first piston cylinder are installed on the second piston cylinder body and first piston piston/cylinder outer wall By petroleum pipeline progress fuel feeding, the petroleum pipeline is provided with electromagnetism occluding device for body and the second piston cylinder body, and described first It is fluted that border setting is provided on piston/cylinder and the piston of the second piston cylinder body.
2. a kind of automotive disc brake according to claim 1, which is characterized in that the piston limiting device includes arc Shape card, arc card rear end connect bolt, and the bolt-through is revolved in the first piston outer wall of cylinder block by the bolt Kinetic energy is shifted enough by the arc inlay card in the groove.
3. a kind of automotive disc brake according to claim 2, which is characterized in that installed at the border of the bolt front end There is sealing ring, the arc angle of the arc card is identical as the piston/cylinder arc angle.
4. a kind of automotive disc brake according to claim 1 or 2, which is characterized in that the electromagnetism occluding device packet Touch switch and electromagnetic valve body are included, the touch switch is installed on the bolt side, is provided with pit on the bolt, described Contact on touch switch and the pit are intermeshed, the bolt forward moving in rotation when touch the contact, the electricity Magnet valve body is controlled by the touch switch.
5. a kind of automotive disc brake according to claim 1, which is characterized in that the first brake piece and described Two brake blocks include steel plate and friction material layer, the component and its parts by weight of the friction material layer are as follows: cashew nut oil modified 2~10 parts of phenolic resin, 2~12 parts of hydrogenated nitrile-butadiene rubber, 4~8 parts of silicon carbide fibre, 3~5 parts of vermiculite, 2~8 parts of graphene, 3~5 parts of phyteral fiber, 0.5~5 part of vulcanizing agent, 3~5 parts of steel fibre, 2~4 parts of barium titanate, 0.5~2 part of zinc stearate, promote Into agent TT0.01~1 part, 0.01~1 part of N- phenyl-2-naphthylamine.
6. the preparation method of the friction material layer of automotive disc brake according to claim 5, which is characterized in that including Following steps:
1) raw material mixes: first by 4~8 parts of silicon carbide fibre, 3~5 parts of vermiculite, 2~8 parts of graphene, 3~5 parts of phyteral fiber, 3~5 parts of steel fibre are uniformly mixed;
2) raw material is mediated: 2~10 parts of cashew nut oil modified alkyd resin of the addition into step 1) mixture, and hydrogenated nitrile-butadiene rubber 2~ 12 parts, 2~4 parts of barium titanate, 0.5~2 part of zinc stearate, promotor TT0.01~1 part, N~phenyl~2~naphthylamines 0.01~1 Part is mediated;
3) be kneaded: the product after step 2) is mediated is kneaded, and temperature is 250~350 DEG C, and the time is 10~50min;
4) tabletting: by step 3) be kneaded after product carry out in a mold it is hot-forming, control pressure be 80~300MPa, hot pressing 2~15min of time;
5) vulcanize: into the product of step 4) compression moulding be added 0.5~5 part of vulcanizing agent vulcanized, set curing temperature as 120~230 DEG C, pressure is 2~50MPa;
6) reconditioning: the product that step 5) is obtained carries out reconditioning processing, obtains friction material layer finished product.
7. a kind of automotive disc brake according to claim 5, which is characterized in that the friction material layer passes through bonding Agent is bonded on the steel plate, and the binder is cashew nut oil modified resin or nbr modified phenolic resins.
CN201910498909.7A 2019-06-11 2019-06-11 Automobile disc brake Active CN110230650B (en)

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* Cited by examiner, † Cited by third party
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CN204942331U (en) * 2015-08-21 2016-01-06 湖南交通职业技术学院 A kind of automobile double caliper disc brake
CN107917158A (en) * 2017-10-31 2018-04-17 华晨汽车集团控股有限公司 A kind of hydraulic double cylinder brake caliper assy
CN109780090A (en) * 2019-01-29 2019-05-21 浙江诸暨万宝机械有限公司 A kind of electronic parking system for matching double-piston with double actuators

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Publication number Priority date Publication date Assignee Title
US6986410B2 (en) * 2003-06-10 2006-01-17 Leisure Products, Inc. Multiple feed brake caliper
CN1632343A (en) * 2003-12-22 2005-06-29 郭炜 Braking arrangement
CN2729419Y (en) * 2004-06-09 2005-09-28 陈利祥 Hydraulic fist type float pincer double-piston disc brake for vehicle
CN204942331U (en) * 2015-08-21 2016-01-06 湖南交通职业技术学院 A kind of automobile double caliper disc brake
CN107917158A (en) * 2017-10-31 2018-04-17 华晨汽车集团控股有限公司 A kind of hydraulic double cylinder brake caliper assy
CN109780090A (en) * 2019-01-29 2019-05-21 浙江诸暨万宝机械有限公司 A kind of electronic parking system for matching double-piston with double actuators

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023060698A1 (en) * 2021-10-13 2023-04-20 浙江欧导自动化设备有限公司 Linkage brake caliper for new energy vehicle

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