CN110230506A - A kind of lining trolley for side wall construction - Google Patents

A kind of lining trolley for side wall construction Download PDF

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Publication number
CN110230506A
CN110230506A CN201910586866.8A CN201910586866A CN110230506A CN 110230506 A CN110230506 A CN 110230506A CN 201910586866 A CN201910586866 A CN 201910586866A CN 110230506 A CN110230506 A CN 110230506A
Authority
CN
China
Prior art keywords
traversing
door frame
frame assembly
guide post
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910586866.8A
Other languages
Chinese (zh)
Inventor
王祥军
龚俊
曾勇
费晓春
狄鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Wuxin Tunnel Intelligent Equipment Co Ltd
Second Engineering Co Ltd of CTCE Group
Original Assignee
Hunan Wuxin Tunnel Intelligent Equipment Co Ltd
Second Engineering Co Ltd of CTCE Group
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Wuxin Tunnel Intelligent Equipment Co Ltd, Second Engineering Co Ltd of CTCE Group filed Critical Hunan Wuxin Tunnel Intelligent Equipment Co Ltd
Priority to CN201910586866.8A priority Critical patent/CN110230506A/en
Publication of CN110230506A publication Critical patent/CN110230506A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/102Removable shuttering; Bearing or supporting devices therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete

Abstract

The present invention provides a kind of lining trolleys for side wall construction.Including walking mechanism, traversing lifting body, door frame assembly and template assembly;Traversing lifting body is arranged in door frame assembly bottom, to realize the transverse shifting and vertical lifting of trolley;The transverse beam bottom of traversing lifting body is arranged in walking mechanism, to realize the generally longitudinally walking of trolley;The side of door frame assembly is arranged in template assembly;The traversing lifting body includes the traversing jacking single-piece of at least two groups, and every group of traversing jacking single-piece includes traversing part and jacking part, and jacking part is arranged in traversing part upper end.Walking mechanism, traversing lifting body in the present invention have carried out structure and function and have integrated, and quantity is few, and structure is simple, compact;Guide post c-shaped opening structure is matched with sliding block, the draw runner in transverse beam, reduces guiding and frictional contact surface, enable guide post horizontal sliding, guiding again can longitudinal front and back limit, guarantee to run smoothly, improve the stationarity of trolley.

Description

A kind of lining trolley for side wall construction
Technical field
The present invention relates to technical field of building construction, and in particular to a kind of lining trolley for side wall construction.
Background technique
In all types of open cut tunnels, dark hole tunnel engineering and other construction process, continuous concrete side wall construction is It is frequently necessary to problems faced.At present for various inside and outside side wall constructions, in such a way that combined steel formwork is more conventional, There is part to construct using lining trolley.
Combined steel formwork is generally the small template of pin-connected panel and adds easy steel bracket, itself does not have jacking, translation and longitudinal direction Walking function, every mould use are both needed to the on-site consolidation in the case where lifting equipment assists, are supported and fix by easy steel bracket, Subsequent cycle use is dismantled and is transported to one by one again after having poured.When being constructed using gang form, dismounting is required to other every time The largely auxiliary of equipment and more worker participate in, and assembled lengthy and tedious complexity, time-consuming, low efficiency, and use cost is high;And tunnel Contoured of poor quality, surface piece is more, and spillage, faulting of slab ends are serious;Integral strength poor rigidity is easy to run mould and deformation.
Conventional lining trolley used in part has jacking, translation and longitudinal walking function, but trolley is all made of gate-type Structure, horizontal span is big, has compressed passage space, and structure is complicated, and overall weight is heavier;Template and door frame pass through screw rod activity Connection, adjustment trouble, tears that the formwork erection time is long, and rigidity, stability are also poor open.
In conclusion be badly in need of it is a kind of for side wall construction lining trolley to solve problems of the prior art.
Summary of the invention
It is an object of that present invention to provide a kind of lining trolley for side wall construction, with solve existing trolley structure it is complicated, Stability is poor, is easy the problems such as running mode ship slurry.
To achieve the above object, the present invention provides a kind of lining trolleys for side wall construction, including walking mechanism, cross Move lifting body, door frame assembly and template assembly;Traversing lifting body is arranged in door frame assembly bottom, to realize the cross of trolley To mobile and vertical lifting;The transverse beam bottom of traversing lifting body is arranged in walking mechanism, and the entirety to realize trolley is vertical To walking;The side of door frame assembly is arranged in template assembly;The traversing lifting body includes the traversing jacking single-piece of at least two groups, Every group of traversing jacking single-piece includes traversing part and jacking part, and jacking part is arranged in traversing part upper end.
Preferably, the traversing part includes guide post, transverse beam, traversing pull rod and traversing extensible member;Guide post runs through door frame The stringer of assembly, bottom and the transverse beam of guide post match, to realize guide post sliding opposite with transverse beam;It leads on two guide posts edges The traversing direction of column is connected by traversing pull rod;Traversing extensible member is at least arranged one group, traversing extensible member both ends respectively with it is traversing Pull rod and transverse beam are fixed, to drive guide post and transverse beam relative motion;
The jacking part includes the guide post and jacking extensible member;The top for jacking extensible member one end and guide post connects, The other end of jacking extensible member is connect with door frame assembly.
Preferably, the door frame assembly includes door frame stringer, the crossbeam truss for connecting two groups of door frame stringers, lower end connection cross The attachment beam of the column truss of beam truss and both ends connection column truss.
Preferably, the template assembly be the fixed template being fixedly mounted with door frame assembly or be include upper mold and under The collapsible form of mould, upper die and lower die are hinged, to adapt to tapered profile adjustment;The lower die and door frame assembly It is fixedly connected, the upper mold is connect by extensible member with door frame assembly, and extensible member is telescopic oil cylinder.
Preferably, the cross section of the guide post bottom is three face semi-surrounding structures of C-shaped;Transverse beam and guide post contact position Top surface be provided with sliding block, two sides are provided with draw runner, are preferably provided with two groups of traversing extensible members, and two groups of traversing extensible members are back-to-back It is installed in series, traversing extensible member and jacking extensible member are telescopic oil cylinder.
Preferably, it is provided at least row's working window on the template assembly, to observe, pan feeding, fiddles with and is vented;Mould Multiple rows of exhaust outlet is additionally provided on plate assembly, the discharge to gas in concreting process.
Preferably, be additionally provided with counterweight on the door frame assembly, counterweight be arranged in door frame assembly connect with template assembly it is another Side prevents door frame assembly from toppling over to stablize the center of gravity of door frame assembly;The preferred precast concrete block of the counterweight or water tank.
It is very heavy the invention also includes supporting;The very heavy support includes being arranged in door frame assembly bottom to support door frame total At door frame it is very heavy and to connect the lateral very heavy of template assembly and door frame assembly.
The present invention includes anchor structure, and the anchor structure includes that at least two anchor poles, anchor pole both ends are total with template respectively It is connected at steel mesh pre-buried in building body to be poured.
As anchor structure another kind preferred embodiment, the anchor structure includes connecting rod and two groups of anchor poles, two groups of anchor poles Be parallel to each other and shift to install in the connecting rod two sides of same level, one group of anchor pole one end be embedded in wall or through wall with The trolley fixation of wall other side forms Counter-pulled bolts, and the other end is bolted with connecting rod;Another group of anchor pole one end It is bolted with door frame assembly or template assembly, the other end is bolted with connecting rod;Connecting rod is preferably channel steel.
It applies the technical scheme of the present invention, has the advantages that
(1) in the present invention, template assembly and door frame general assembly formula are connected, and overall structure is simple, and stability is good, by force It is big to spend rigidity;Template assembly is directly connected to door frame assembly, and centre does not have screw rod, and when formwork erection, demoulding does not need dismounting screw rod, behaviour Facilitate;The positioning of template assembly, de- formwork erection and cross section regulation, can be directly by the integral jacking of door frame, traversing and longitudinal Movement is simple and quick to realize, greatly improves work efficiency.
(2) in the present invention, walking mechanism, traversing lifting body have carried out structure and function and have integrated, and quantity is few, structure letter It is single, compact;Guide post c-shaped opening structure is matched with sliding block, the draw runner in transverse beam, reduces guiding and frictional contact surface, guide post C-shaped Open architecture design, enable guide post horizontal sliding, guiding again can longitudinal front and back limit, guarantee to run smoothly, transverse beam and row It walks mechanism not tumble, improves the stationarity of trolley.
(3) in the present invention, door frame assembly generally cantilever structure, structure is simple, compact, and transverse width is small, occupies and produces Ground is small;Door frame assembly includes the column purlin of door frame stringer, the crossbeam truss for connecting two groups of door frame stringers, lower end connecting cross beam truss The attachment beam of frame and both ends connection column truss, main body use truss structure, and amount of parts, type are few, processing, installation side Just, simple and reliable for structure;Template assembly and door frame assembly are unilateral installation, increase counterweight to stablize door frame assembly center, prevent Topple over, counterweight uses cement block, is easy to get, at low cost.
(4) in the present invention, by the way that multiple groups anchor structure is arranged, prevent from running mould under the action of concrete lateral pressure or inclines It turns over;Anchor pole is directly reinforced on trolley, reliable and stable;Anchor pole and door frame are not indulged kerve steel directly by setting between two Counter-pulled bolts Beam connection, reduces the pre-buried Longitudinal precision and requirement of bottom anchor pole, at the same also solve trolley walking it is in place after worn with anchor pole Enter, connect this difficult problem.
(5) in the present invention, template assembly is equipped with multiple working windows and exhaust outlet, the reasonable cloth of working window and exhaust outlet It sets, facilitates the pan feeding of concrete, vibrates and be vented, while being also beneficial to observation and pouring situation, greatly improve concrete and pour Build efficiency and Forming Quality.
Other than objects, features and advantages described above, there are also other objects, features and advantages by the present invention. Below with reference to figure, the present invention is described in further detail.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide further understanding of the present invention, schematic reality of the invention It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is lining trolley overall structure diagram;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is part A partial enlarged view in Fig. 1;
Fig. 4 is the B direction view in Fig. 3;
Fig. 5 is C portion partial enlarged view in Fig. 2;
Wherein, 1, walking mechanism, 2, traversing lifting body, 2.1, guide post, 2.2, transverse beam, 2.2.1, sliding block, 2.2.2, Draw runner, 2.3, traversing pull rod, 2.4, traversing extensible member, 2.5, jacking extensible member, 3, door frame assembly, 3.1, door frame stringer, 3.2, Crossbeam truss, 3.3, column truss, 3.4, attachment beam, 3.5, counterweight, 4, template assembly, 4.1, upper mold, 4.2, lower die, 4.3, work Make window, 4.4, exhaust outlet, 5, support very heavy, 6, anchor structure, 6.1, anchor pole, 6.2, connecting rod.
Specific embodiment
The embodiment of the present invention is described in detail below in conjunction with attached drawing, but the present invention can be limited according to claim Fixed and covering multitude of different ways is implemented.
Embodiment 1:
Referring to FIG. 1 to FIG. 5, it is a kind of for side wall construction lining trolley include walking mechanism 1, traversing lifting body 2, door Frame assembly 3, template assembly 4, support very heavy 5 and anchor structure 6;The setting of traversing lifting body 2 in 3 bottom of door frame assembly, to Realize the transverse shifting and vertical lifting of trolley;The transverse beam bottom of traversing lifting body 2 is arranged in walking mechanism 1, to reality The generally longitudinally walking of existing trolley;The side of door frame assembly 3 is arranged in template assembly 4;The support very heavy 5 includes being arranged in door Frame assembly bottom is to support the door frame of door frame assembly very heavy and to connect the lateral very heavy of template assembly and door frame assembly;Anchor Fixing structure 6 is to prevent from running mould and tumble.
Traversing lifting body 2 includes two groups of traversing jacking single-pieces, and every group of traversing jacking single-piece includes guide post 2.1, transverse beam 2.2, traversing pull rod 2.3, traversing extensible member 2.4 and jacking extensible member 2.5;Guide post 2.1 runs through the stringer of door frame assembly 3, guide post 2.1 top with jacking extensible member 2.5 connect, bottom and the transverse beam 2.2 of guide post 2.1 match, to realize guide post 2.1 and Transverse beam 2.2 is opposite to be slided;Two guide posts 2.1 are connected along the glide direction of guide post 2.1 by traversing pull rod 2.3;It is traversing flexible Part 2.4 is provided with two groups, as shown in figure 3, two groups of traversing extensible members 2.4 are installed in series back-to-back, traversing 2.4 both ends of extensible member point It is unfixed with traversing pull rod 2.3 and transverse beam 2.2, to drive guide post 2.1 and 2.2 relative motion of transverse beam;Jack extensible member 2.5 vertical installations, both ends are fixedly connected with door frame assembly 3 and guide post 2.1 respectively, realize the function of vertical lifting, traversing flexible Part 2.4 and jacking extensible member 2.5 are both preferably telescopic oil cylinder.
As shown in Figure 2 and Figure 5, the cross section of 2.1 bottom of guide post is three face semi-surrounding structures of C-shaped;Transverse beam 2.2 The top surface of 2.1 contact position of guide post is provided with sliding block 2.2.1, two sides are provided with draw runner 2.2.2.Guide post c-shaped opening structure It is matched with sliding block, the draw runner in transverse beam, reduces guiding and frictional contact surface, the design of guide post c-shaped opening structure enables guide post The longitudinal front and back limit of energy again of horizontal sliding, guiding, guarantees to run smoothly, transverse beam and walking mechanism are not tumbled, and trolley is improved Stationarity.
As shown in Figure 1, the door frame assembly 3 include door frame stringer 3.1, connect two groups of door frame stringers crossbeam truss 3.2, The attachment beam 3.4 of the column truss 3.3 of lower end connecting cross beam truss and both ends connection column truss 3.3.Main body uses truss Structure, amount of parts, type are few, process, is easy for installation, simple and reliable for structure.Since door frame assembly 3 is cantilever structure, And with template assembly 4 be unilateral installation, so being additionally provided with counterweight 3.5 on door frame assembly 3, counterweight 3.5 is arranged in door frame assembly The other side connecting with template assembly prevents door frame assembly 3 from toppling over to stablize the center of gravity of door frame assembly 3;The counterweight 3.5 It is preferred that precast concrete block or water tank.
The template assembly 4 be the fixed template being fixedly mounted with door frame assembly or be include upper mold 4.1 and lower die 4.2 collapsible form, upper mold 4.1 and lower die 4.2 are hinged, to adapt to tapered profile adjustment.Cross section regulation arrives Behind position, upper mold 4.1 and door frame assembly 3 are fixed with laterally very heavy;When needing to adjust, lateral very heavy dismounting is replaced with extensible member In generation, carries out profile adjustment by the way that extensible member is flexible.Extensible member be preferably lower die 4.2 described in telescopic oil cylinder directly with door frame assembly 3 It is fixedly connected.
Two rows of row's working windows 4.3 are provided in the upper mold 4.1, lower die 4.2 is equipped with row's working window, facilitates concrete Pan feeding and vibrate, while be also beneficial to observation pour situation;It is additionally provided with two rows of exhaust outlets 4.4 in upper mold 4.1, is convenient for concrete The discharge of gas in casting process promotes concreting efficiency and Forming Quality.
The walking mechanism of lining trolley of the present invention, traversing lifting body, telescopic oil cylinder of upper mold etc. have hydraulic system company It connects, realizes mechanization control.
The anchor structure 6 is mainly disposed between trolley and building body to be poured, and the anchor structure 6 of upper mold 4.1 is mainly adopted With anchor pole 6.1,6.1 both ends of anchor pole are connect with steel mesh pre-buried in upper mold 4.1 and building body to be poured respectively.The anchoring of lower die 4.2 Structure 6 mainly uses connecting rod 6.2 and two groups of anchor poles 6.1, as shown in figure 4, two groups of anchor poles 6.1 are parallel to each other and shift to install same 6.2 two sides of connecting rod of one horizontal plane, one group of 6.1 one end of anchor pole are embedded in wall or through wall and wall other side Trolley fixation forms Counter-pulled bolts 6.1, and the other end is bolted with connecting rod 6.2;Another group of 6.1 one end of anchor pole and door frame Assembly 3 or lower die 4.2 are bolted, and the other end is bolted with connecting rod 6.2;Connecting rod 6.2 is preferably channel steel. Anchor pole 6.1 is not connect kerve steel directly by setting with door frame stringer between two Counter-pulled bolts 6.1, and it is pre-buried to reduce bottom anchor pole 6.1 Longitudinal precision and requirement, while also solve trolley walking it is in place after with the penetrating of anchor pole 6.1, connect this problem of difficulty.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (10)

1. it is a kind of for side wall construction lining trolley, which is characterized in that including walking mechanism (1), traversing lifting body (2), Door frame assembly (3) and template assembly (4);Traversing lifting body (2) is arranged in door frame assembly (3) bottom, to realize trolley Transverse shifting and vertical lifting;Walking mechanism (1) is arranged in the transverse beam bottom of traversing lifting body (2), to realize trolley Generally longitudinally walking;Template assembly (4) is arranged in the side of door frame assembly (3);
The traversing lifting body (2) includes the traversing jacking single-piece of at least two groups, and every group of traversing jacking single-piece includes traversing part With jacking part, jacking part is arranged in traversing part upper end.
2. a kind of lining trolley for side wall construction according to claim 1, which is characterized in that the traversing part packet Include guide post (2.1), transverse beam (2.2), traversing pull rod (2.3) and traversing extensible member (2.4);Guide post (2.1) runs through door frame assembly (3) stringer, bottom and the transverse beam (2.2) of guide post (2.1) match, to realize guide post (2.1) and transverse beam (2.2) phase To sliding;Two guide posts (2.1) are connected along the traversing direction of guide post (2.1) by traversing pull rod (2.3);Traversing extensible member (2.4) at least it is arranged one group, traversing extensible member (2.4) both ends are fixed with traversing pull rod (2.3) and transverse beam (2.2) respectively, use To drive guide post (2.1) and transverse beam (2.2) relative motion;
The jacking part includes the guide post (2.1) and jacking extensible member (2.5);Jack extensible member (2.5) one end and guide post (2.1) top connection, the other end of jacking extensible member (2.5) are connect with door frame assembly (3).
3. a kind of lining trolley for side wall construction according to claim 2, which is characterized in that the door frame assembly It (3) include the column purlin of door frame stringer (3.1), the crossbeam truss (3.2) for connecting two groups of door frame stringers, lower end connecting cross beam truss Frame (3.3) and the attachment beam (3.4) of both ends connection column truss (3.3).
4. a kind of lining trolley for side wall construction according to claim 3, which is characterized in that the template assembly (4) for the fixed template that is fixedly mounted with door frame assembly (3) or be the movable mold for including upper mold (4.1) and lower die (4.2) Plate, upper mold (4.1) and lower die (4.2) are hinged, to adapt to tapered profile adjustment;The lower die (4.2) and door Frame assembly (3) is fixedly connected, and the upper mold (4.1) is connect by extensible member with door frame assembly (3), and extensible member is telescopic oil cylinder.
5. a kind of lining trolley for side wall construction according to claim 4, which is characterized in that the guide post (2.1) The cross section of bottom is three face semi-surrounding structures of C-shaped;Transverse beam (2.2) and the top surface of guide post (2.1) contact position are provided with Sliding block (2.2.1), two sides are provided with draw runner (2.2.2), are preferably provided with two groups of traversing extensible members (2.4), and two groups traversing flexible Part (2.4) is installed in series back-to-back, and traversing extensible member (2.4) and jacking extensible member (2.5) are telescopic oil cylinder.
6. a kind of lining trolley for side wall construction according to claim 5, which is characterized in that the template assembly (4) it is provided at least row's working window (4.3) on, to observe, pan feeding, fiddles with and is vented;Template assembly is additionally provided on (4) Multiple rows of exhaust outlet (4.4), the discharge to gas in concreting process.
7. a kind of lining trolley for side wall construction according to claim 6, which is characterized in that the door frame assembly (3) be additionally provided on counterweight (3.5), counterweight (3.5) setting in the other side that door frame assembly (3) is connect with template assembly (4), to The center of gravity for stablizing door frame assembly (3), prevents door frame assembly (3) from toppling over;The counterweight (3.5) preferably precast concrete block or water Case.
8. a kind of lining trolley for side wall construction described in any one according to claim 1~7, which is characterized in that also Including supporting very heavy (5);The support very heavy (5) includes being arranged in door frame assembly (3) bottom to support door frame assembly (3) Door frame is very heavy and to connect the lateral very heavy of template assembly (4) and door frame assembly (3).
9. a kind of lining trolley for side wall construction according to claim 8, which is characterized in that further include anchor structure (6), the anchor structure includes at least two anchor poles (6.1), and anchor pole (6.1) both ends are respectively with template assembly (4) and wait pour Pre-buried steel mesh connection in body.
10. a kind of lining trolley for side wall construction according to claim 8, which is characterized in that further include anchoring knot Structure (6), the anchor structure include connecting rod (6.2) and two groups of anchor poles (6.1), and the dislocation that is parallel to each other of two groups of anchor poles (6.1) is set It sets in connecting rod (6.2) two sides of same level, one group of anchor pole (6.1) one end is embedded in wall or through wall and wall The trolley fixation of other side forms Counter-pulled bolts (6.1), and the other end is bolted with connecting rod (6.2);Another group of anchor Bar (6.1) one end is bolted with door frame assembly (3) or template assembly (4), and the other end and connecting rod (6.2) pass through bolt Connection;Connecting rod (6.2) is preferably channel steel.
CN201910586866.8A 2019-07-01 2019-07-01 A kind of lining trolley for side wall construction Pending CN110230506A (en)

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CN201143722Y (en) * 2007-12-31 2008-11-05 中铁四局集团有限公司 Hydraulic integral assembling-disassembling type box beam steel external mold
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CN110524691A (en) * 2019-08-13 2019-12-03 中交第四航务工程局有限公司 Immersed tube tunnel outboard template system and construction method

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