CN110230109B - Low-cost antistatic chinlon and preparation method thereof - Google Patents
Low-cost antistatic chinlon and preparation method thereof Download PDFInfo
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Abstract
The invention discloses low-cost antistatic chinlon and a preparation method thereof. And then carrying out in-situ copolymerization and melt spinning on the polyamide fiber and caprolactam to prepare the novel carbon nano tube/nano carbon black modified composite polyamide fiber. The invention can lead the traditional chinlon to present excellent antistatic effect under the condition of only adding trace carbon nano tube and a little carbon black, has good product spinnability and obvious cost advantage, is easy to carry out industrial amplification production and has high practical value.
Description
Technical Field
The invention belongs to the field of fibers, and particularly relates to low-cost antistatic chinlon and a preparation method thereof.
Background
In daily life, two objects made of different materials are separated after being contacted, and then static electricity can be generated, because one object loses certain charges and then is positively charged, and the other object obtains negative charges, and the charges are difficult to be simply neutralized and gradually accumulated to form static electricity. The most important ways of forming static electricity in daily life are three ways, friction, induction and conduction. Static electricity itself is a very common phenomenon, but when the static electricity is accumulated and violently released, the phenomena of circuit breakdown, information interference, fire, electric shock and the like are easily caused, so that the human body is discomfortable at light weight, the dust adsorption is increased to dirty the environment, and electromagnetic signals are interfered at heavy weight to cause dizziness and headache, breakdown electronic components and even cause explosion and fire.
The primary method of eliminating static electricity is to increase the conductivity of the material, allowing excess charge to be transferred or neutralized from the surface of the object. The conductive additives commonly used at present include metal fibers, carbon fibers, composite conductive fibers, conductive polymers, nano carbon particles, and the like, and from the viewpoint of cost performance, the conductive material with a porous nano carbon structure, carbon black, is the most competitive antistatic additive material. Many researches and reports prove that the carbon black can effectively improve the antistatic effect of the high polymer material, however, the effect can be realized only by adding the carbon black only with high additive amount (more than 5%), and under the condition of the high additive amount, the mechanical property of the composite material is likely to be influenced, and due to the existence of the carbon black cluster, the composite material processed into materials such as fiber and film has the defects of poor product uniformity, low strength and the like.
Carbon nanotubes are one of the most popular conductive additive materials in recent years, and have the advantages of small size, high aspect ratio, high strength, high conductivity, good chemical stability and low density. The carbon nanotube is a one-dimensional nano carbon material, electrons can rapidly move along the direction of the nanotube to form a one-dimensional conductive path, so that carbon nanotube fibers formed by arranging the carbon nanotubes along the same direction have the characteristics of high strength and high conductivity, and are considered as the best choice for next-generation electrotransport materials. Meanwhile, the carbon nano tubes are dispersed in the polymer matrix, and the one-dimensional carbon tubes can form a three-dimensional network structure through lapping, entanglement and other forms, so that the conductivity of the polymer matrix is effectively improved. However, since the carbon nanotubes have a large specific surface area and an ultra-high aspect ratio, and strong van der waals force acts between the unmodified carbon nanotubes, the carbon nanotubes are entangled with each other, are difficult to separate, and form aggregates in a bulk or bundle shape, thereby exhibiting a poor dispersion effect, and restricting the full exertion of the properties. After carboxylation, the carbon nano tube can be provided with abundant oxygen-containing functional groups on the surface, so that the carbon nano tube can be stably dispersed in solvents such as water and the like, and the dispersibility of the carbon nano tube in a composite material is facilitated, however, the regular structure of the carbon nano tube can be damaged by carboxylation, the intrinsic conductivity is reduced, and the performance is not favorable for exerting.
Disclosure of Invention
The invention aims to provide low-cost antistatic chinlon and a preparation method thereof, aiming at the defects of the prior art.
The purpose of the invention is realized by the following technical scheme: a low-cost, antistatic chinlon is characterized by at least comprising a carbon nanotube grafted with nylon 6 molecules, nano carbon black and free nylon 6 molecules, wherein the nano carbon black is attached to the surface of the carbon nanotube; the nano carbon black comprises high-DBP-value nano carbon black and low-DBP-value nano carbon black, the addition amount of the low-DBP-value nano carbon black is 3-5 times (mass ratio) of the high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2-3: 0.08-0.4; the mass content of the graphene in the fabric is 0.08-0.4%.
Further, the defect sites of the carbon nanotubes are enriched with low-DBP value nano carbon black, and the carbon nanotubes are single-walled or multi-walled carbon tubes.
Furthermore, the DBP value of the high-DBP-value nano carbon black is 360-400, and the DBP value of the low-DBP-value nano carbon black is 200-280.
A preparation method of low-cost and antistatic chinlon comprises the following steps:
(1) adding 5 parts by mass of aqueous dispersion of carboxylated carbon tubes and 0.05-0.3 part by mass of molecular weight regulator into 100 parts by mass of caprolactam melt, and uniformly stirring at a high speed (300-500 rpm) at 80 ℃ to form dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is between 3 and 8, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 2 to 10 percent;
(2) mixing the low-DBP-value nano carbon black and the high-DBP-value nano carbon black according to the proportion of 3-5: 1, adding the mixture into the mixed solution obtained in the step (1), and dispersing the mixture through an emulsification homogenizer at the temperature of 80 ℃, wherein the total weight of the mixed nano carbon black is 1.2-3 parts by mass;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 250-270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under the pressure of 0.1-0.5 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the anti-static composite nylon. The melt temperature is 250-320 ℃, the continuous spinning speed is 1000-4000 m/min, and the drawing multiple is 4-6 times.
Further, the carbon nanotubes of step (1) are single-walled or multi-walled carbon tubes.
Furthermore, the DBP value of the high-DBP-value nano carbon black in the step (2) is 360-400, and the DBP value of the low-DBP-value nano carbon black is 200-280.
The invention has the beneficial effects that:
(1) the composite structure of the carbon black and the carbon nano tube with different structure degrees is skillfully designed. First, since carbon black is in a nano-scale size, carbon black is selectively concentrated on the surface of carbon nanotubes in a caprolactam melt, as shown in fig. 1. And secondly, the carbon black with the low DBP value has low structure degree, namely, the structure is compact, the porous structure is few, the defects on the surface of the carboxylated carbon nanotube can be repaired, the intrinsic conductivity of the carboxylated carbon nanotube is improved, and the carbon black with the high DBP value has a more extended microstructure and developed gaps, can be extended outwards when being attached to the surface of the carboxylated carbon nanotube, and is favorable for interface charge transfer and formation of a conductive network. According to the invention, by repeatedly adjusting the proportion of the carboxylated carbon nanotube, the high-DBP carbon black and the low-DBP carbon black, the unexpected synergistic effect can be generated by the nano carbon black and the carboxylated carbon nanotube with different structure degrees under a specific proportion, and finally the antistatic effect of the composite fiber is realized (Table 1).
(2) The carbon blacks are uniformly attached to the surface of the carboxylated carbon nanotube, and are uniformly dispersed in the caprolactam melt by virtue of rich oxygen-containing functional groups on the surface of the carboxylated carbon nanotube, as shown in fig. 2. In the in-situ polymerization process, the caprolactam and the oxygen-containing functional groups perform covalent grafting reaction, so that the carboxylated carbon nanotubes are prevented from being entangled, the carboxylated carbon nanotube-nano carbon black composite structure can realize molecular-level dispersion, and the covalent grafting enables charge transfer on a phase interface to be easier and is beneficial to reduction of conductivity. In addition, the uniform dispersion of the carboxylated carbon nanotubes is beneficial to the continuous preparation of the composite fiber, the high continuity and the high stability are still maintained even under the high-speed spinning, and the product quality is good.
(3) The carbon nano tube and the carbon black are uniformly dispersed in the nylon 6 matrix in a copolymerization form, and form a conductive network, so that the conductivity can be kept unchanged even after long-term use and washing, and the high-durability carbon nano tube has high durability.
(4) The addition of the carbon nano tube and the carbon black can also endow the nylon fiber with the properties which are not existed originally, such as far infrared emission, antibiosis, ultraviolet resistance and the like.
(5) The carbon nano tube content in the fiber is below 0.4 percent, the total addition of the nano carbon black is only 1.2-3 percent, the addition of an adult is obviously lower than that of similar products and reported values in the market, the cost is low, and the industrial production is easy to realize.
In conclusion, the composite fiber obtained by the method is simple to prepare, excellent in antistatic performance, good in durability and low in cost, has remarkable advantages compared with the traditional fiber, and has wide market prospect and application value.
Drawings
Fig. 1 is a partial structural schematic diagram of a composite fiber, wherein 1 is a carbon nanotube grafted with nylon 6, and 2 is free nylon 6.
Fig. 2 is a schematic view showing the microscopic composition of the composite fiber, wherein 1 is a carbon nanotube grafted with nylon 6 molecules, 2 is a grafted nylon 6 molecule, 3 is a defect on the surface of the carbon nanotube, 4 is low-structure carbon black, and 5 is high-structure carbon black.
Detailed Description
The invention firstly mixes the carboxylation carbon nano tube and caprolactam melt to lead the carboxylation carbon nano tube to be evenly dispersed in the caprolactam monomer. And then adding nano carbon black with different DBP values, and carrying out high-speed shearing dispersion together, wherein the carbon black is selectively adsorbed on the surface of the carboxylated carbon nanotube to form a composite structure in the process, and the composite carbon structure can be uniformly dispersed under the shearing action without agglomeration. And then the system is heated up to carry out ring opening and polycondensation reaction, the oxygen-containing functional group on the surface of the carboxylated carbon nanotube and the nylon 6 molecule are subjected to covalent grafting, the defects and the functional groups on the surface of the carboxylated carbon nanotube are reduced to a certain degree under heating, and finally the nano composite structure shown in figure 1 is obtained. The carbon black with low structure degree on the carboxylated carbon nanotube plays the roles of repairing defects and improving the conductivity, and the carbon black with high structure degree increases the interface effect of the carbon nanotube and nylon and is beneficial to the construction of a conductive network (figure 2). The obtained composite slice can be used for obtaining a composite fiber product with long-acting antistatic property through high-speed continuous spinning.
In the following examples, carboxylated carbon nanotubes with a carbon-to-oxygen ratio of 3-8 are used, and the weight loss rate after polymerization at 250 ℃ is usually about 20%.
The present invention is described in detail by the following embodiments, which are only used for further illustration of the present invention and should not be construed as limiting the scope of the present invention, and the non-essential changes and modifications made by the person skilled in the art according to the above disclosure are within the scope of the present invention.
Example 1:
(1) 5 parts by mass of carboxylated carbon nanotube aqueous dispersion and 0.05 part by mass of molecular weight regulator were added to 100 parts by mass of caprolactam melt, and stirred and mixed uniformly at 80 ℃ and 300rpm to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 3, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 2%;
(2) mixing 0.3 part of high-DBP-value nano carbon black and 0.9 part of low-DBP-value nano carbon black, adding the mixture into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsification homogenizer; wherein the DBP value of the high DBP value nano carbon black is 360, and the DBP value of the low DBP value carbon black is 240;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 250 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.1 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 270 ℃, the continuous spinning speed was 4000 m/min, and the draft multiple was 6 times.
In the composite nylon synthesized by the embodiment, the nano carbon black comprises high-DBP-value nano carbon black and low-DBP-value nano carbon black, the addition amount of the low-DBP-value nano carbon black is 3 times of that of the high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2: 0.08; the mass content of graphene in the fabric is 0.08%.
The test shows that the composite nylon at least comprises a carbon nano tube grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein the nano carbon black is attached to the surface of the carbon nano tube;
specific properties are shown in table 1.
Example 2:
(1) 5 parts by mass of an aqueous dispersion of carboxylated carbon nanotubes and 0.05 part by mass of a molecular weight modifier were added to 100 parts by mass of a caprolactam melt, and the mixture was stirred and mixed at 500rpm at 80 ℃ to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 5.2, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 5%;
(2) mixing 0.3 part of high-DBP-value nano carbon black and 0.9 part of low-DBP-value nano carbon black, adding the mixture into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsification homogenizer; wherein the DBP value of the high DBP value nano carbon black is 400, and the DBP value of the low DBP value carbon black is 240;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 260 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.3 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 300 ℃, the continuous spinning speed was 3000 m/min, and the draft multiple was 4 times.
In the composite nylon synthesized by the embodiment, the nano carbon black comprises high-DBP-value nano carbon black and low-DBP-value nano carbon black, the addition amount of the low-DBP-value nano carbon black is 3 times of that of the high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2: 0.2; the mass content of graphene in the fabric is 0.2%.
The test shows that the composite nylon at least comprises a carbon nano tube grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein the nano carbon black is attached to the surface of the carbon nano tube.
Specific properties are shown in table 1.
Example 3:
(1) 5 parts by mass of an aqueous dispersion of carboxylated carbon nanotubes and 0.3 part by mass of a molecular weight modifier were added to 100 parts by mass of a caprolactam melt, and the mixture was stirred and mixed at 500rpm at 80 ℃ to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 3, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 10%;
(2) mixing 0.3 part of high-DBP-value nano carbon black and 0.9 part of low-DBP-value nano carbon black, adding the mixture into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsification homogenizer; wherein the DBP value of the high DBP value nano carbon black is 380, and the DBP value of the low DBP value carbon black is 280;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.5 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 320 ℃, the continuous spinning speed was 1000 m/min, and the draw down factor was 4 times.
In the composite nylon synthesized by the embodiment, the nano carbon black comprises high-DBP-value nano carbon black and low-DBP-value nano carbon black, the addition amount of the low-DBP-value nano carbon black is 3 times of that of the high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2: 0.4; the mass content of graphene in the fabric is 0.4%.
The test shows that the composite nylon at least comprises a carbon nano tube grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein the nano carbon black is attached to the surface of the carbon nano tube.
Specific properties are shown in table 1.
Example 4:
(1) 5 parts by mass of an aqueous dispersion of carboxylated carbon nanotubes and 0.3 part by mass of a molecular weight modifier were added to 100 parts by mass of a caprolactam melt, and the mixture was stirred and mixed at 500rpm at 80 ℃ to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 6, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 5%;
(2) mixing 0.5 part of high-DBP-value nano carbon black and 2.5 parts of low-DBP-value nano carbon black, adding the mixture into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsification homogenizer; wherein the DBP value of the high DBP value nano carbon black is 380, and the DBP value of the low DBP value carbon black is 200;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.5 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 250 ℃, the continuous spinning speed was 1000 m/min, and the draw down factor was 4 times.
In the composite chinlon synthesized by the embodiment, the nano carbon black comprises high-DBP-value nano carbon black and low-DBP-value nano carbon black, the addition amount of the low-DBP-value nano carbon black is 5 times of that of the high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 3: 0.2; the mass content of graphene in the fabric is 0.2%.
The test shows that the composite nylon at least comprises a carbon nano tube grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein the nano carbon black is attached to the surface of the carbon nano tube.
Specific properties are shown in table 1.
Example 5:
(1) 5 parts by mass of an aqueous dispersion of carboxylated carbon nanotubes and 0.1 part by mass of a molecular weight modifier were added to 100 parts by mass of a caprolactam melt, and the mixture was stirred and mixed at 500rpm at 80 ℃ to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 4, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 0.1%;
(2) mixing 0.3 part of high-DBP-value nano carbon black and 0.9 part of low-DBP-value nano carbon black, adding the mixture into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsification homogenizer; wherein the DBP value of the high DBP value nano carbon black is 380, and the DBP value of the low DBP value carbon black is 200;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.3 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 280 ℃, the continuous spinning speed was 3000 m/min, and the draw down factor was 6 times.
In the composite nylon synthesized by the embodiment, the nano carbon black comprises high-DBP-value nano carbon black and low-DBP-value nano carbon black, the addition amount of the low-DBP-value nano carbon black is 3 times of that of the high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2: 0.004; the mass content of graphene in the fabric is 0.004%.
The test shows that the composite nylon at least comprises a carbon nano tube grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein part of the nano carbon black is attached to the surface of the carbon nano tube, and part of the nano carbon black is free in a polymer.
Specific properties are shown in table 1.
Example 6:
(1) 5 parts by mass of an aqueous dispersion of carboxylated carbon nanotubes and 0.1 part by mass of a molecular weight modifier were added to 100 parts by mass of a caprolactam melt, and the mixture was stirred and mixed at 500rpm at 80 ℃ to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 4, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 15%;
(2) mixing 0.3 part of high-DBP-value nano carbon black and 0.9 part of low-DBP-value nano carbon black, adding the mixture into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsification homogenizer; wherein the DBP value of the high DBP value nano carbon black is 380, and the DBP value of the low DBP value carbon black is 200;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.3 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 280 ℃, the continuous spinning speed was 3000 m/min, and the draw down factor was 6 times.
In the composite nylon synthesized by the embodiment, the nano carbon black comprises high-DBP-value nano carbon black and low-DBP-value nano carbon black, the addition amount of the low-DBP-value nano carbon black is 3 times of that of the high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2: 0.6; the mass content of graphene in the fabric is 0.6%.
The test shows that the composite nylon at least comprises carbon nano tubes grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein the nano carbon black is attached to the surfaces of the carbon nano tubes, and part of the carbon nano tubes are tangled into aggregates.
Specific properties are shown in table 1.
Example 7:
(1) 5 parts by mass of an aqueous dispersion of carboxylated carbon nanotubes and 0.1 part by mass of a molecular weight modifier were added to 100 parts by mass of a caprolactam melt, and the mixture was stirred and mixed at 500rpm at 80 ℃ to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 8, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 5%;
(2) adding 1.2 parts of high-DBP-value nano carbon black into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsification homogenizer; wherein the DBP value of the high DBP value nano carbon black is 380;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.3 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 280 ℃, the continuous spinning speed was 3000 m/min, and the draw down factor was 6 times.
In the composite nylon synthesized by the embodiment, the nano carbon black is high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2: 0.2; the mass content of graphene in the fabric is 0.2%.
The test shows that the composite nylon at least comprises a carbon nano tube grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein the nano carbon black is attached to the surface of the carbon nano tube.
Specific properties are shown in table 1.
Example 8:
(1) 5 parts by mass of an aqueous dispersion of carboxylated carbon nanotubes and 0.1 part by mass of a molecular weight modifier were added to 100 parts by mass of a caprolactam melt, and the mixture was stirred and mixed at 500rpm at 80 ℃ to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 4, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 5%;
(2) mixing 1.2 parts of low-DBP-value nano carbon black, adding the mixture into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsifying homogenizer; wherein the low DBP number carbon black has a DBP number of 200;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.3 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 280 ℃, the continuous spinning speed was 3000 m/min, and the draw down factor was 6 times.
In the composite nylon synthesized by the embodiment, the nano carbon black is low-DBP value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2: 0.2; the mass content of graphene in the fabric is 0.2%.
The test shows that the composite nylon at least comprises a carbon nano tube grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein the nano carbon black is attached to the surface of the carbon nano tube.
Specific properties are shown in table 1.
Example 9:
(1) 5 parts by mass of an aqueous dispersion of carboxylated carbon nanotubes and 0.1 part by mass of a molecular weight modifier were added to 100 parts by mass of a caprolactam melt, and the mixture was stirred and mixed at 500rpm at 80 ℃ to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 3, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 5%;
(2) mixing 0.3 part of high-DBP-value nano carbon black and 0.9 part of low-DBP-value nano carbon black, adding the mixture into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsification homogenizer; wherein the DBP value of the high DBP value nano carbon black is 500, and the DBP value of the low DBP value carbon black is 100;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.3 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 280 ℃, the continuous spinning speed was 3000 m/min, and the draw down factor was 6 times.
In the composite nylon synthesized by the embodiment, the nano carbon black comprises high-DBP-value nano carbon black and low-DBP-value nano carbon black, the addition amount of the low-DBP-value nano carbon black is 3 times of that of the high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2: 0.2; the mass content of graphene in the fabric is 0.2%.
The test shows that the composite nylon at least comprises a carbon nano tube grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein the nano carbon black is attached to the surface of the carbon nano tube.
Specific properties are shown in table 1.
Example 10:
(1) 5 parts by mass of an aqueous dispersion of carboxylated carbon nanotubes and 0.3 part by mass of a molecular weight modifier were added to 100 parts by mass of a caprolactam melt, and the mixture was stirred and mixed at 500rpm at 80 ℃ to form a dispersion. The carbon-oxygen ratio of the carboxylated carbon tube is 6, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 5%;
(2) mixing 0.1 part of high-DBP-value nano carbon black and 0.3 part of low-DBP-value nano carbon black, adding the mixture into the mixed solution obtained in the step (1), and performing high-speed shearing dispersion at 80 ℃ by using an emulsification homogenizer; wherein the DBP value of the high DBP value nano carbon black is 380, and the DBP value of the low DBP value carbon black is 200;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under 0.5 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) and (4) carrying out high-speed spinning on the slices obtained in the step (3) to obtain the long-acting anti-static composite nylon fiber. The melt temperature was 250 ℃, the continuous spinning speed was 1000 m/min, and the draw down factor was 4 times.
In the composite nylon synthesized by the embodiment, the nano carbon black comprises high-DBP-value nano carbon black and low-DBP-value nano carbon black, the addition amount of the low-DBP-value nano carbon black is 3 times of that of the high-DBP-value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 0.4: 0.2; the mass content of graphene in the fabric is 0.2%.
The test shows that the composite nylon at least comprises a carbon nano tube grafted with nylon 6 molecules, nano carbon black and free nylon 6, wherein the nano carbon black is attached to the surface of the carbon nano tube.
Specific properties are shown in table 1.
TABLE 1 relevant parameters and composite fiber Properties of the examples
It can be seen from the comparison of examples 1,2, and 3 that, under the condition of controlling the addition of the nano carbon black to be constant, the conductivity of the composite fiber can be remarkably improved by increasing the content of the carbon nanotubes, because the carbon nanotubes have high conductivity, and a conductive network can be more effectively formed after the carbon nanotubes are increased, so that the conductivity can be effectively improved. On the contrary, when the amount of carbon nanotubes added is too low (example 5), the properties of the carbon tubes are not fully exerted, and some of the carbon blacks are dissociated in the matrix, and spontaneous agglomeration occurs, so that the conductivity is low. On the other hand, when the amount of the carbon nanotubes added is too high (example 6), the carbon nanotubes themselves are likely to be entangled to form aggregates, which cause clogging of a spinneret during spinning, and thus continuous spinning cannot be performed.
From examples 7 and 8, it can be seen that the effective conductance of the composite fiber cannot be achieved by using either high-DBP nano-carbon black or low-DBP nano-carbon black alone, because of the lack of a mechanism of synergy, the conductivity can be significantly increased with the addition of low-carbon black only by achieving both the effects of "defect repair" and "network formation", otherwise a similar effect can still be achieved by adding a large amount of carbon black. Example 9 selects the nano carbon black with higher DBP value and lower DBP value for compounding, and the effect is still inferior to the result obtained by the claims of the present invention, because the nano carbon black with lower DBP value has poor conductive network forming ability and poor effect of repairing the defects of the carboxylated carbon nanotubes, and the nano carbon black with too high DBP value has poor dispersion effect and is easy to agglomerate.
As can be seen from the comparison of examples 2,4 and 10, when the amount of the carbon nanotubes added is controlled to be constant, the conductivity of the composite fiber can be further improved by increasing the amount of the carbon black added. And when the addition amount of the nano carbon black is too high, the agglomeration of the carbon black is accelerated, the spinning is not facilitated, the cost is high, and the nano carbon black is not reasonable economically (example 10).
Since the in-situ polymerization method is adopted, the conductive additive is mostly distributed in the fiber to form a conductive network, so that the conductivity of the fiber can be maintained even after repeated washing.
Claims (4)
1. A low-cost, antistatic chinlon is characterized by at least comprising a carbon nanotube grafted with nylon 6 molecules, nano carbon black and free nylon 6 molecules, wherein the nano carbon black is attached to the surface of the carbon nanotube; the nano carbon black comprises high-DBP value nano carbon black and low-DBP value nano carbon black, the adding mass of the low-DBP value nano carbon black is 3-5 times that of the high-DBP value nano carbon black, and the mass ratio of the nano carbon black to the carbon nano tube is 1.2-3: 0.08-0.4; the mass content of the graphene in the fabric is 0.08% -0.4%; the DBP value of the high-DBP-value nano carbon black is 360-400, and the DBP value of the low-DBP-value nano carbon black is 200-280.
2. The nylon of claim 1, wherein the carbon nanotubes are single-walled or multi-walled carbon nanotubes with low DBP value enriched at defect sites.
3. The preparation method of the low-cost and anti-static chinlon is characterized by comprising the following steps of:
(1) adding 5 parts by mass of aqueous dispersion of carboxylated carbon tubes and 0.05-0.3 part by mass of molecular weight regulator into 100 parts by mass of caprolactam melt, and uniformly stirring at 80 ℃ at a rotating speed of 300-500 rpm to form dispersion; the carbon-oxygen ratio of the carboxylated carbon tube is between 3 and 8, and the mass concentration of the carboxylated carbon tube aqueous dispersion is 2-10%;
(2) mixing the low-DBP-value nano carbon black and the high-DBP-value nano carbon black according to the proportion of 3-5: 1, adding the mixture into the mixed solution obtained in the step (1), and dispersing the mixture through an emulsification homogenizer at the temperature of 80 ℃, wherein the total weight of the mixed nano carbon black is 1.2-3 parts by mass; the DBP value of the high-DBP-value nano carbon black is 360-400, and the DBP value of the low-DBP-value nano carbon black is 200-280;
(3) under the protection of nitrogen, heating the dispersion liquid obtained in the step (2) to 250-270 ℃ in a polycondensation reaction kettle, and reacting for 3 hours under the pressure of 0.1-0.5 MPa; then reacting for 4 hours under vacuum to obtain a polymer melt; finally, carrying out water-cooling granulation on the polymer melt to obtain an anti-static composite nylon slice;
(4) spinning the slices obtained in the step (3) at a high speed to obtain the antistatic composite nylon; the melt temperature is 250-320 ℃, the continuous spinning speed is 1000-4000 m/min, and the drawing multiple is 4-6 times.
4. The method according to claim 3, wherein the carbon nanotubes of step (1) are single-walled or multi-walled carbon tubes.
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