CN1102296A - On-plane silkworm eggs machine - Google Patents

On-plane silkworm eggs machine Download PDF

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Publication number
CN1102296A
CN1102296A CN 93115370 CN93115370A CN1102296A CN 1102296 A CN1102296 A CN 1102296A CN 93115370 CN93115370 CN 93115370 CN 93115370 A CN93115370 A CN 93115370A CN 1102296 A CN1102296 A CN 1102296A
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silkworm
fuselage
distributor
links
paper
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CN 93115370
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Chinese (zh)
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邓新民
黄学进
陈洁
王仕坤
曹振宇
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Chengdu University of Science and Technology
Chengdu University
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Chengdu University of Science and Technology
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Priority to CN 93115370 priority Critical patent/CN1102296A/en
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Abstract

The on-plane silkworm eggs machine is composed of machine body, motor, speed reducer, intermittent drive mechanism, paper arranger and conveying unit, coating device, weighing unit, silkworm eggs spreader, paper-covering unit, press and bunch device and cutter. It can automatically attach the silkworm eggs on paper and features uniform distribution, high adhesion and no pollution.

Description

On-plane silkworm eggs machine
The invention belongs to silkworm egg and make the field.Relate to the machine that a kind of silkworm seed with refining loose condition (of surface) is made into flat attached silkworm egg.
Make flat attached silkworm egg, be refining laying off eggs with loose condition (of surface) equably attached on the silkworm egg paper that scribbles adhesive, formed refining flat attached silkworm egg.Its great advantage is to make hasten the hatching of silkworms (impel silkworm seed to be in and face the hatching state) very convenient with collect ants (newly-hatched silkworm of hatching is collected), and makes an incubation rate improve about 15%, and total incubation rate reaches 98~99%, is convenient to simultaneously preserve, transport and cut apart.In view of above-mentioned advantage, laying off eggs is made into flat attached silkworm egg great economic implications, and therefore replacing the laying off eggs silkworm egg with refining flat attached silkworm egg is the direction of silkworm egg reform.Japan once began the flat attached silkworm egg of development in the seventies.Its basic practice is all to be coated with gluing by large-scale coating apparatus on the silkworm egg paper two sides.The silkworm egg glue of one side for having certain pressure-sensitive.One side is a PUR, and it is mutually compound with separate paper to be coated with the one side of silkworm egg glue; With guillotine with the band glue silkworm egg paper after compound on demand specification cut into piece; The one side that the lump zone glue silkworm egg paper that will cut with forcing press scribbles PUR with the overlapping heating of unidimensional corrugated board, execute aftershaping, it is stand-by to make it to form dark about 3 millimeters shallow disc shape silkworm egg dish; When using at last, spread by hand separate paper on the silkworm egg dish and put into flat setting up again and be slit into the refining attached silkworm egg of putting down with fullying.Though the above-mentioned practice can be produced flat attached silkworm egg, the system dish operation in early stage is loaded down with trivial details, and equipment needed thereby is more, the flat attached operation in later stage belongs to semi-automatic, operating personnel need constantly tear separate paper off, work efficiency is not only low but also cause waste, and therefore the flat attached silkworm egg cost of being produced is too high, is unfavorable for promoting.
The objective of the invention is to overcome the deficiency of prior art, a kind of molten coating is provided and equals attached function in one, adopt the on-plane silkworm eggs machine of coiled material with the machine coating, it is work efficiency height, easy to operate not only.And the flat attached quality of silkworm eggs of being produced is good, cost is low.
Realize the object of the invention on-plane silkworm eggs machine by fuselage, buncher, decelerator, clearance transmission mechanism, silkworm egg paper placing device, silkworm egg paper conveying plant, apparatus for coating, weigher, spread egg apparatus, lid paper device, impression hole punched device and cutting means and form.Input shaft of speed reducer links to each other with buncher, and its output shaft links to each other with cutting means with clearance transmission mechanism, weigher, impression hole punched device respectively; Clearance transmission mechanism links to each other with the silkworm egg paper conveying plant, drives this device realization and spreads the intermittent motion that ovum is complementary, and the silkworm egg paper conveying plant is a mounting support between the fuselage two side and with the fuselage sidewall; Apparatus for coating is positioned at the initiating terminal of silkworm egg paper conveying plant, spreads egg apparatus, weigher, lid paper device, impression hole punched device and cutting means and installs in regular turn along the throughput direction of silkworm egg paper conveying plant, is connected in the different parts of fuselage sidewall respectively.This function intermittently, be transported to each station with silkworm egg paper to fixed length.Be coated with the thin and even glue of last layer thereon.And automatically with the silkworm seed weighing, broadcast sowing on the silkworm egg paper of band glue equably, add a cover topped paper then, two broadcast sowing area at interval the position press indenture, stamp suppending hole, product date and lot number, be cut into many at last and refiningly put down attached silkworm eggs.
In order to improve the automaticity of machine, whether can set up tracking detection silkworm egg paper, glue and a silkworm seed on said structure uses up, the switch board of the whether constant and finished product counting of buncher rotating speed, switch board is made up of calculator and alarm, joins with silkworm egg paper placing device, apparatus for coating, weigher, buncher and cutting means respectively.When glue, silkworm egg paper and silkworm seed use up; calculator reduces operating rate and the warning of sounding at first automatically, and display screen provides prompting simultaneously, reminds operating personnel to handle immediately; if operating personnel fail in time to handle, autostop wait afterwards in a minute also continues to send alarm signal.The detection of motor speed is that detection signal is directly made computer-controlled feedback signal; in case machine starts by predetermined speed; calculator will constantly compare this signal and given speed value; and motor can be imported on panel with keyboard by presetting of set-point constant speed running speed by the pid number adjuster; and show with digital on panel, in case motor during because of the chance failure stall, calculates function and cuts off motor power immediately; and send alarm signal, do not burnt with the protection motor.About the finished product counting, can on panel, show in good time, when finished product quantity equals predetermined quantity, send music notifying operation personnel.
Concrete structure of the present invention is provided by following embodiment and accompanying drawing thereof.
Fig. 1 is the structure diagram of the on-plane silkworm eggs machine of proposition according to the present invention;
Fig. 2 is the structured flowchart of switch board;
Fig. 3 is the transmission of power flow chart of the on-plane silkworm eggs machine of proposition according to the present invention;
Fig. 4 is the structure diagram of silkworm egg paper placing device;
Fig. 5 is the front view (sketch) of apparatus for coating;
Fig. 6 is the vertical view (sketch) of apparatus for coating;
Fig. 7 is the structure diagram of weigher;
Fig. 8 is the structure chart of cam;
Fig. 9 is the main cutaway view (sketch) that spreads egg apparatus;
Figure 10 is the sectional view (sketch) that spreads egg apparatus;
Figure 11 is the structure diagram that covers the paper device;
Figure 12 is the structure diagram of impression hole punched device;
Figure 13 is the structure diagram of cutting means.
Describe the concrete structure of the on-plane silkworm eggs machine that proposes according to the present invention in detail below in conjunction with accompanying drawing.
As Fig. 1, Fig. 2, shown in Figure 3, the on-plane silkworm eggs machine in the present embodiment by fuselage (1), switch board (4), buncher (13), decelerator (14), clearance transmission mechanism (15), silkworm egg paper placing device (10), silkworm egg paper conveying plant (8), apparatus for coating (9), weigher (6), spread egg apparatus (7), lid paper device (5), impression hole punched device (3) and cutting means (2) and form.
As shown in Figure 3, Figure 4, silkworm egg paper conveying plant (8) is the sleeve-barrel roollr structure; Silkworm egg paper placing device (10) is made up of bolster (16) and deviation correction mechanism.Deviation correction mechanism comprises spragging gear (17), stage clip (18) and knob (19) that is installed in bolster one end and the handwheel (20) that is installed in the bolster other end, is used for correcting " sideslip " of silkworm egg paper in conveying; Bolster is installed in fuselage (1) bottom, and is positioned at same end with apparatus for coating (9).
As Fig. 5, shown in Figure 6, apparatus for coating is three roller squeezing and coating formula structures, is made up of applicator roll (21), compression roller (22), band rubber roll (23), scraping blade (24) and lacquer disk(-sc) (25).Above-mentioned part is installed on the fuselage (1).The band rubber roll is positioned under the applicator roll, on the lacquer disk(-sc), the same straight line in the center of circle of its center of circle and applicator roll, compression roller is positioned at the applicator roll side, the same straight line in the center of circle of its center of circle and applicator roll, having the telescopic scraping blade of elasticity is two, be positioned at the two ends of applicator roll, make gluing part and do not need gluing that obvious, neat boundary is partly arranged, be convenient to silkworm egg paper traction, walk.This kind apparatus for coating makes coating surface be very evenly fine and closely woven wrinkle, and this is very favourable to refining flat attached silkworm egg, because be easy in the transportation
Figure 931153700_IMG2
The silkworm seed that falls clings again, plays the cover filling effect.This kind apparatus for coating is not only applicable to the silkworm egg paper gluing, and is widely used in that dope viscosity is big, the comparatively thick hard situation gluing of paper.
As Fig. 7, shown in Figure 8, weigher is made up of strickle (27), barrel (28), rotating disk (31), pallet (37), variable displacement type measuring cup, cam (36), splined shaft (29), clutch (30).Splined shaft links to each other with decelerator (14); Rotating disk, pallet, cam are enclosed within on the splined shaft in regular turn, and cam is positioned at the bottom and is fixed on the fuselage; Rotating disk links to each other with splined shaft by clutch; Strickle is positioned on the rotating disk, and the conveying pipeline of barrel is inserted in the strickle, and its main part is fixed on the fuselage; The variable displacement type measuring cup is provided with 2 at least, evenly distributes along the rotating disk circumference, and its structure is the formula of interlocking, and is made of sleeve (32) (33), bowl cover (34), spring (35).The internal diameter of the external diameter of sleeve (32) and sleeve (33) is complementary, the one end is fixed on the base plate of rotating disk (31), the other end is inserted in the sleeve (33), and sleeve (33) is fixed on the pallet (37), and bowl cover (34) and spring (35) are installed in tray bottom surface.The characteristics of this weigher are to have adopted the variable displacement type measuring cup and be provided with synchronous interface mechanism, so weighing is stepless within the specific limits adjustable, and transfiguration is simple especially, and the handle that only needs to regulate the splined shaft top gets final product; If other parts of machine break down, make clutch break away from splined shaft and then can stop weighing immediately, can follow synchronously automatically again after the start again.Thereby the loss of silkworm seed and the generation of defective work have been reduced to greatest extent.The working condition of this weigher is as follows: silkworm seed is by dropping in the strickle from barrel from gravity, rotating disk rotates under the drive of splined shaft, measuring cup on it also rotates with the pallet that links to each other with measuring cup thereupon, when measuring cup forwards the strickle station to, under action of cam, spring drives bowl cover and opens, and silkworm seed just falls into and spreads in the egg apparatus, for saving time, can make during design to adorn ovum and spread ovum and carry out simultaneously.
As Fig. 9, shown in Figure 10, spread egg apparatus and form by hopper (38), distributor (39), screen cloth (41), electromagnetic vibrator (42) and spring (40).Distributor is provided with two at least, overlaps during assembling and installs; Dividing plate (43) is all arranged in each distributor, and the dividing plate in each distributor is the radial arrangement of symmetry axis with the distributor center line, and the dividing plate of adjacent distributor forms in the space and intersects vertically.Hopper is positioned at the end face of the superiors' distributor, and screen cloth is positioned at the bottom of orlop distributor, and electromagnetic vibrator and stage clip are respectively in the side of orlop distributor.The characteristics that this kind spreads egg apparatus are that the speed of scattering is fast, are evenly distributed.
As shown in figure 11, lid paper device is made up of the handwheel (45) of bolster (44), two tapered sleeves (46) of fixing topped paper, mobile tapered sleeve and jockey pulley (47), deflector roll (48), pressure roller (49), braked wheel (50).
As shown in figure 12, the impression hole punched device is made up of indentor, piercer, pull bar (57), eccentric stiffener (58), and eccentric stiffener links to each other with decelerator (14); Indentor comprises raised line (51), hinge (52), extension spring (53), fovea superior bar (54) down, and the parallelogram four-bar linkage is adopted in the combination of following raised line, hinge and fovea superior bar, and an end of extension spring links to each other with fuselage (1), and an end links to each other with the fovea superior bar; Piercer comprises rest pad (55) and punching pin (56); Following raised line and rest pad and fuselage are connected, and the fovea superior bar is positioned under the set briquetting of pull bar, and the punching pin links to each other with the top of pull bar; When being driven by eccentric stiffener, pull bar finishes impression and punching when moving downward simultaneously.
As shown in figure 13, cutting means is made up of upper slitter (59), upper slitter bearing (66), following cutter (62), supporter (65), pull bar (60), sliding sleeve (61), driven pulley (63) and eccentric wheel (64).Supporter is fixed on the fuselage (1); Following cutter (62) and upper slitter bearing (66) are installed on the table top of supporter; Sliding sleeve is two, is installed on the sidewall of fuselage their coaxial lines, and its axis is vertical with the table top of supporter; The mounting means of upper slitter is a cantilevered, and the one end is anchored on the upper end of pull bar, and its other end is arranged in upper slitter bearing groove; Pull bar inserts sliding sleeve and forms hinges, it by with subtract eccentric wheel that group device (14) links to each other and drive the realization that moves up and down and cut.
During the work of this machine, weighing, spread ovum, impression punching and cut simultaneously and carry out, and require at this moment that the silkworm egg paper conveying plant shuts down, for reaching above-mentioned specification requirement, weigher, the installation site of spreading egg apparatus, impression hole punched device and cutting means are very important.
Concrete structure of the present invention is not limited to the foregoing description, and its protection domain is determined by claims.
Compared with the prior art the present invention has following advantage:
1. molten coating and flat attached function are in one, change shallow disc shape silkworm egg dish into plane silkworm egg paper, reduced three process, saved forcing press, saved separate paper, improved the above work efficiency of twice, thereby made the cost decrease of flat attached silkworm egg, not only far below the price of Japan, and more cheap than the box-packed laying off eggs of domestic current.
2. the flat attached silkworm egg of the producing fastness good (because silkworm seed when glue is not dried, be stained with) that is evenly distributed, adheres, not contaminated, be convenient to cut apart.
3. easy to operate, the flat attached silkworm egg that especially is provided with switch board is made the function fully automatic operation, and random-tracking detects and handling failure.
4. apparatus for coating is designed to three roller squeezing and coating formula structures, not only helps the bonding of silkworm egg, and provides novel coating method for the big coating of viscosity is used for thick hard paper gluing.
5. synchronous interface mechanism and mode change sleeve capacity cup are set on the weigher, not only convenient but also safety, and can reduce the loss of silkworm seed and the generation of defective work to greatest extent, this kind weigher is suitable for packing all valuable granular goods.
6. the cutting means shearing is brisk, and assembling, maintenance, debugging are conveniently.

Claims (6)

1, a kind of on-plane silkworm eggs machine, it is characterized in that this machine is by fuselage (1), buncher (13), decelerator (14), clearance transmission mechanism (15), silkworm egg paper placing device (10), silkworm egg paper conveying plant (8), apparatus for coating (9), weigher (6), spread egg apparatus (7), lid paper device (5), impression hole punched device (3) and cutting means (2) are formed, input shaft of speed reducer links to each other with buncher, its output shaft respectively with clearance transmission mechanism, weigher, the impression hole punched device links to each other with cutting means, clearance transmission mechanism links to each other with the silkworm egg paper conveying plant, drive this device and realize and spread the intermittent motion that ovum is complementary, the silkworm egg paper conveying plant is a mounting support between the fuselage two side and with the fuselage sidewall, apparatus for coating is positioned at the initiating terminal of silkworm egg paper conveying plant, spread egg apparatus, weigher, lid paper device, impression hole punched device and cutting means are installed in regular turn along the throughput direction of silkworm egg paper conveying plant, are connected in the different parts of fuselage sidewall respectively.
2, on-plane silkworm eggs machine according to claim 1, it is characterized in that this machine has additional tracking detection silkworm egg paper, glue and a silkworm seed and whether uses up, the switch board (4) of the whether constant and finished product counting of buncher rotating speed, this switch board is made up of calculator (11) and alarm (12), joins with silkworm egg paper placing device, apparatus for coating, weigher, buncher and cutting means respectively.
3, on-plane silkworm eggs machine according to claim 1 and 2, it is characterized in that apparatus for coating is three roller squeezing and coating formula structures, form by applicator roll (21), compression roller (22), band rubber roll (23), scraping blade (24) and lacquer disk(-sc) (25), above-mentioned part is installed on the fuselage (1), the band rubber roll is positioned under the applicator roll, on the lacquer disk(-sc), the same straight line in the center of circle of its center of circle and applicator roll, compression roller is positioned at the applicator roll side, the same straight line in the center of circle of its center of circle and applicator roll, scraping blade is two, is positioned at the two ends of applicator roll.
4, on-plane silkworm eggs machine according to claim 1 and 2, it is characterized in that weigher is by strickle (27), barrel (28), rotating disk (31), pallet (37), the variable displacement type measuring cup, cam (36), splined shaft (29), clutch (30) is formed, splined shaft links to each other with decelerator (14), rotating disk, pallet, cam is enclosed within on the splined shaft in regular turn, cam is positioned at the bottom and is fixed on the fuselage, rotating disk links to each other with splined shaft by clutch, strickle is positioned on the rotating disk, the conveying pipeline of barrel is inserted in the strickle, its main part is fixed on the fuselage, the variable displacement type measuring cup is provided with 2 at least, evenly distribute along the rotating disk circumference, its structure is the formula of interlocking, by sleeve (32) (33), bowl cover (34), spring (35) constitutes, the internal diameter of the external diameter of sleeve (32) and sleeve (33) is complementary, the one end is fixed on the base plate of rotating disk (31), the other end is inserted in the sleeve (33), sleeve (33) is fixed on the pallet (37), and bowl cover (34) and spring (35) are installed in tray bottom surface.
5, on-plane silkworm eggs machine according to claim 1 and 2, it is characterized in that spreading egg apparatus by hopper (38), distributor (39), screen cloth (41), electromagnetic vibrator (42) and spring (40) are formed, distributor is provided with two at least, overlap during assembling and install, dividing plate (43) is all arranged in each distributor, dividing plate in each distributor is that the symmetry axis radiation-like is arranged with the distributor center line, the dividing plate of adjacent distributor forms in the space and intersects vertically, hopper is positioned at the end face of the superiors' distributor, screen cloth is positioned at the bottom of orlop distributor, and electromagnetic vibrator and stage clip are installed in the side of orlop distributor respectively.
6, on-plane silkworm eggs machine according to claim 1 and 2, it is characterized in that the impression hole punched device is by indentor, piercer, pull bar (57), eccentric stiffener (58) is formed, eccentric stiffener links to each other with decelerator (14), indentor comprises raised line (51) down, hinge (52), extension spring (53), fovea superior bar (54), following raised line, the parallelogram four-bar linkage is adopted in the combination of hinge and fovea superior bar, one end of extension spring links to each other with fuselage (1), one end links to each other with the fovea superior bar, piercer comprises rest pad (55) and punching pin (56), following raised line and rest pad and fuselage are connected, the fovea superior bar is positioned under the set briquetting of pull bar, the punching pin links to each other with the top of pull bar, finishes impression and punching when moving downward simultaneously when pull bar is driven by eccentric stiffener.
CN 93115370 1993-11-04 1993-11-04 On-plane silkworm eggs machine Pending CN1102296A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1042888C (en) * 1994-06-20 1999-04-14 四川联合大学 Method for preparation of refined domestic silkworm eggs on cards
CN102860290A (en) * 2012-10-18 2013-01-09 兰自勉 Production method and device of silkworm egg evenly-attached breeds
CN106311631A (en) * 2016-08-18 2017-01-11 浙江省农业科学院 Sorting equipment and sorting method for female and male silkworm eggs
CN107779960A (en) * 2017-11-17 2018-03-09 中国计量大学 A kind of silk cocoon separation counting device and its application method based on vacuum cup
CN109349234A (en) * 2018-10-19 2019-02-19 吴迅 A kind of automation print ovum machine and its working method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1042888C (en) * 1994-06-20 1999-04-14 四川联合大学 Method for preparation of refined domestic silkworm eggs on cards
CN102860290A (en) * 2012-10-18 2013-01-09 兰自勉 Production method and device of silkworm egg evenly-attached breeds
CN106311631A (en) * 2016-08-18 2017-01-11 浙江省农业科学院 Sorting equipment and sorting method for female and male silkworm eggs
CN107779960A (en) * 2017-11-17 2018-03-09 中国计量大学 A kind of silk cocoon separation counting device and its application method based on vacuum cup
CN109349234A (en) * 2018-10-19 2019-02-19 吴迅 A kind of automation print ovum machine and its working method
CN109349234B (en) * 2018-10-19 2021-08-10 吴迅 Automatic egg printing machine and working method thereof

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