CN110227934A - A kind of module assembled system of Vehicular charger and its integrated functionality - Google Patents

A kind of module assembled system of Vehicular charger and its integrated functionality Download PDF

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Publication number
CN110227934A
CN110227934A CN201910473969.3A CN201910473969A CN110227934A CN 110227934 A CN110227934 A CN 110227934A CN 201910473969 A CN201910473969 A CN 201910473969A CN 110227934 A CN110227934 A CN 110227934A
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CN
China
Prior art keywords
product
vehicular charger
integrated functionality
assembled system
module assembled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910473969.3A
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Chinese (zh)
Inventor
杜忠卫
王振莉
曹冲
王振雄
张向阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU SURUN MACHINERY TECHNOLOGY CO LTD
Original Assignee
SUZHOU SURUN MACHINERY TECHNOLOGY CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUZHOU SURUN MACHINERY TECHNOLOGY CO LTD filed Critical SUZHOU SURUN MACHINERY TECHNOLOGY CO LTD
Priority to CN201910473969.3A priority Critical patent/CN110227934A/en
Publication of CN110227934A publication Critical patent/CN110227934A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)

Abstract

The present invention relates to field of mechanical technique, the module assembled system of specially a kind of Vehicular charger and its integrated functionality, including turntable, turntable surrounding are respectively arranged with artificial loading station, marking mechanism, automatic screw nailing mechanism and dedusting mechanism.In the module assembled system of Vehicular charger and its integrated functionality of the invention, it is screwed mechanism by the marking mechanism of setting, automatic screw nailing mechanism, dedusting mechanism, automatic glue dispensing mechanism and three axis, automatically complete the assembling of the module of Vehicular charger and its integrated functionality, the intervention manually to product quality can be reduced, reduce inventory, production area is reduced, product quality is improved, improves production efficiency.

Description

A kind of module assembled system of Vehicular charger and its integrated functionality
Technical field
The present invention relates to field of mechanical technique, the module assembled system of specially a kind of Vehicular charger and its integrated functionality System.
Background technique
Developing new-energy automobile is to solve environmental pollution and energy crisis, pushes China's automobile industry transition and upgrade, is realized The key of China's automobile industry from size to strength, great-leap-forward development.The technology of Vehicular charger develops, and is that new-energy automobile is practical It is forcefully supported with popular provide, Vehicular charger needs and the module of its integrated functionality is assembled.But it is existing When the module of Vehicular charger and its integrated functionality is assembled, often using manually being assembled, cause manually to product matter The intervention of amount is more, and production area is big, and product quality is low, and production efficiency is low.In consideration of it, it is proposed that a kind of Vehicular charger and its The module assembled system of integrated functionality.
Summary of the invention
The purpose of the present invention is to provide the module assembled systems of a kind of Vehicular charger and its integrated functionality, to reduce people Intervention of the work to product quality reduces inventory, reduces production area, improves product quality, improves production efficiency.
To achieve the above object, the present invention provides the module assembled system of a kind of Vehicular charger and its integrated functionality, Operating procedure is as follows:
S1, product feeding: by product Manual feeding on turntable designated position;
S2, product mark: product is sent to marking mechanism by turntable and carries out mark, fixture is complete by connector sealing ring It squeezes, keeps locking connector fixed screw during pressing;
S3, product are tightened up a screw: having been beaten after label and be sent to automatic screw nailing mechanism using turntable and screw;
S4, product dedusting: it beats and product is sent to dedusting mechanism by turntable again after end screw is cleaned, use enclosed hood packet Product is enclosed, ion wind carries out enclosure interior to brush operation, and the particle that dust catcher collects blowout is arranged in bottom;
S5, product dispensing: being sent to artificial loading by turntable after product cleaning, then manually remove the product processed, And give to glue applying mechanism, thermal paste is coated to product shell by three axis automatic glue dispensing mechanisms;
S6, module product gel resin: the product after coating thermal paste is sent useless on product to striking off to weighing gel resin mould group Glue, and weigh;
S7, PCBA screw: product being transported to three axis and is screwed station, is screwed tight to the screw on PCBA.
Preferably, the turntable surrounding in the S1 is respectively arranged with artificial loading station, marking mechanism, automatic screw nailing Mechanism and dedusting mechanism.
Preferably, marking mechanism includes supporting leg, top plate, the top of the top plate are installed at the top of the supporting leg Center is equipped with telescopic cylinder, is equipped with fixture on the output shaft of the telescopic cylinder.
Preferably, the dedusting mechanism includes the support frame in frame structure, the inside of support frame as described above is equipped with cunning Rail is equipped with slider cylinder on the sliding rail, slide plate is equipped in the slider cylinder, the outer surface of the slide plate is provided with Multiple fixed rings are provided with fixed link in the fixed ring, and the center of the fixed link is equipped with air knife, the fixed link Bottom deashing cover is installed, the side of the deashing cover is equipped with suction box.
Preferably, the two sides of support frame as described above offer sliding slot respectively, the back side of the slide plate is equipped with sliding block, described Sliding block and the sliding slot are slidably matched.
Preferably, being connected between the air knife and the deashing cover by multiple connecting tubes.
Preferably, being connected between the suction box and the deashing cover by bellows.
Preferably, the glue applying mechanism in the S5 includes operation panel, automatically dropping glue is respectively arranged on the operation panel Mechanism and electronic scale.
Preferably, three axis in the S7 screw, station includes desktop, is respectively arranged with three on the desktop Axis screws mechanism and transmission line, and the bottom of the desktop is equipped with jacking cylinder, top is equipped at the top of the desktop Peaceful.
Compared with prior art, beneficial effects of the present invention: the module of Vehicular charger and its integrated functionality of the invention In package system, spiral shell is beaten by the marking mechanism of setting, automatic screw nailing mechanism, dedusting mechanism, automatic glue dispensing mechanism and three axis Silk mechanism, automatically completes the assembling of the module of Vehicular charger and its integrated functionality, can reduce manually to product quality Intervene, reduce inventory, reduces production area, improve product quality, improve production efficiency.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is marking mechanism structural schematic diagram of the invention;
Fig. 3 is dedusting mechanism structural schematic diagram of the invention;
Fig. 4 is glue applying mechanism structural schematic diagram of the invention;
Fig. 5 is that three axis of the invention screw one of station structure schematic diagram;
Fig. 6 is that three axis of the invention screw the two of station structure schematic diagram.
In figure: 1, turntable;2, artificial loading station;3, marking mechanism;31, supporting leg;32, top plate;33, telescopic cylinder; 34, fixture;4, automatic screw nailing mechanism;5, dedusting mechanism;51, support frame;52, sliding rail;53, slider cylinder;54, sliding slot;55, Slide plate;56, sliding block;57, fixed ring;58, fixed link;59, air knife;510, deashing cover;511, connecting tube;512, suction box; 513, bellows;61, operation panel;62, automatic glue dispensing mechanism;63, electronic scale;71, desktop;72, three axis screw mechanism; 73, pipeline;74, jacking cylinder;75, lifting platform.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " up time The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of The description present invention and simplified description, rather than the equipment of indication or suggestion meaning or element must have a particular orientation, with spy Fixed orientation construction and operation, therefore be not considered as limiting the invention.
In the description of the present invention, the meaning of " plurality " is two or more, unless otherwise specifically defined.
Embodiment 1
The present invention provides the module assembled system of a kind of Vehicular charger and its integrated functionality, as shown in Figure 1-Figure 3, produces Steps are as follows for product process operation:
S1, product feeding: by product Manual feeding on turntable designated position;
S2, product mark: product is sent to marking mechanism by turntable and carries out mark, fixture is complete by connector sealing ring It squeezes, keeps locking connector fixed screw during pressing;
S3, product are tightened up a screw: having been beaten after label and be sent to automatic screw nailing mechanism using turntable and screw;
S4, product dedusting: it beats and product is sent to dedusting mechanism by turntable again after end screw is cleaned, use enclosed hood packet Product is enclosed, ion wind carries out enclosure interior to brush operation, and the particle that dust catcher collects blowout is arranged in bottom.
In the present embodiment, as shown in Figure 1,1 surrounding of turntable in S1 is respectively arranged with artificial loading station 2, marking mechanism 3, automatic screw nailing mechanism 4 and dedusting mechanism 5, and the bottom of turntable 1 is driven by rotating electric machine and is rotated, and rotating electric machine band is passed through Turn disk 1 rotates, so that product reaches marking mechanism 3, automatic screw nailing mechanism 4 and 5 station of dedusting mechanism and processed.
Further, as shown in Fig. 2, marking mechanism 3 includes supporting leg 31, wherein Jinan Zhenhua is can be selected in marking mechanism 3 The numerical control marking machine of the model livy1530 of numerical control Science and Technology Ltd. production is, it can be achieved that automation mark work, supporting leg 31 top is equipped with top plate 32, and the top center of top plate 32 is equipped with telescopic cylinder 33, the output shaft of telescopic cylinder 33 On fixture 34 is installed, telescopic cylinder 33 using this resistance to pneumatic Science and Technology Ltd.'s production of Ningbo Weir DNC series ISO6431 Standard Cylinder, support circuit and electric appliance original part also have producer offer, and above-described telescopic cylinder 33 is the prior art.
Specifically, as shown in figure 3, dedusting mechanism 5 includes the support frame 51 in frame structure, the inside installation of support frame 51 There is sliding rail 52, slider cylinder 53 is installed on sliding rail 52, slider cylinder 53 is raw using sharp prosperous industry control commerce and trade Co., Ltd, Shenzhen The accurate slider cylinder of the model HLQ6X10 of production, support circuit and electric appliance original part also have producer offer, above-described Slider cylinder 53 is the prior art, is equipped with slide plate 55 in slider cylinder 53, the outer surface of slide plate 55 is provided with multiple fixations Ring 57 is provided with fixed link 58 in fixed ring 57, and fixed link 58 and fixed ring 57 are fixed by welding manner, in fixed link 58 Heart position is equipped with air knife 59, the model that the air knife 59 of the present embodiment is produced using Dongguan City full blast Environmental Protection Technology Co., Ltd The air knife of AL-600 provides wind regime using high-pressure ion blower, and support circuit and electric appliance original part also have producer offer, be convenient for Dust on product is carried out to blow Buddhist, the bottom of fixed link 58 is equipped with deashing cover 510, and deashing cover 510 is in " recessed " shape, is convenient for Deashing cover 510 is covered on workpiece completely, the side of deashing cover 510 is equipped with suction box 512, and suction box 512 uses river in Zhejiang Province boat The vacuum cleaner of the model YZ-1020 of industry (Shanghai) Co., Ltd. production, power 1200w, flow 177m3/h, and Support circuit and electric appliance original part also have producer offer, and the dust that can be blown to air knife 59 is cleared up.
In addition, the two sides of support frame 51 offer sliding slot 54 respectively, the back side of slide plate 55 is equipped with sliding block 56,56 He of sliding block Sliding slot 54 is slidably matched, and sliding slot 54 is opened up along the length direction of support frame 51, slides in sliding slot 54 so that slide plate 55 leads to sliding block 56 It is dynamic, realize that slide plate 55 is slided in the length direction of support frame 51.
In addition to this, it is connected between air knife 59 and deashing cover 510 by multiple connecting tubes 511, connecting tube 511 uses silicon Glue material matter is made, and the top of deashing cover 510 offers multiple through-holes communicated with connecting tube 511, one end of connecting tube 511 and wind The connection of 59 air outlet of knife, the other end of connecting tube 511 are connect with the through-hole at 510 top of deashing cover so that the discharge of air knife 59 from Sub- wind is discharged into deashing cover 510 by connecting tube 511 and is cleared up.
It is worth noting that be connected between suction box 512 and deashing cover 510 by bellows 513, deashing cover 510 Side offers the ash absorbing hole being connected with bellows 513, and 513 one end of bellows is communicated with the ash absorbing hole of 510 side of deashing cover, The other end of bellows 513 and the air inlet of suction box 512 communicate, and siphon away deashing cover by bellows 513 convenient for suction box 512 Dust inside 510.
The module assembled system of the Vehicular charger of the present embodiment and its integrated functionality during processing, people's workpiece product It is placed on 2 on the feeding station of turntable 1, is rotated by turntable 1, so that the product for being located on feeding station 2 turns to marking mechanism 3 Place, telescopic cylinder 33 is powered on, its work is made, fixture 34 is clipped on product by telescopic cylinder 33, and to product into Product after mark, as turntable 1 rotates, is driven automatic screw nailing mechanism, automatic screw nailing mechanism 4 is connect by row mark Energization source makes its work, by automatic screw nailing mechanism 4 that the screw on product is urgent, after beating end screw, passes through 1 turn of turntable It is dynamic, product is driven to dedusting mechanism 5, slider cylinder 53 is powered on, makes its work, slider cylinder 53 is by deashing cover 510 To ion wind is blown out on product, and through air knife 59, the dust of product surface is blown, at this time connects suction box 512 Power supply makes its work, sucks in suction box 512 dust inside deashing cover 510 by suction box 512, completes deashing work.
Embodiment 2
As second of embodiment of the invention, for the ease of carrying out dispensing work to workpiece, the present invention provides one kind The module assembled system of Vehicular charger and its integrated functionality, as shown in figure 4, its product dispensing operating procedure is as follows:
S5, product dispensing: being sent to artificial loading by turntable after product cleaning, then manually remove the product processed, And give to glue applying mechanism, thermal paste is coated to product shell by three axis automatic glue dispensing mechanisms;
S6, module product gel resin: the product after coating thermal paste is sent useless on product to striking off to weighing gel resin mould group Glue, and weigh.
In the present embodiment, the glue applying mechanism in S5 includes operation panel 61, is respectively arranged with automatic dispensing machine on operation panel 61 Structure 62 and electronic scale 63, wherein the model 331 of Dongguan City Xiang Dong intelligent automation Co., Ltd production can be selected in glue applying mechanism Three axis dispensers, power 350W, discharge frequency is 120 beats/min, and support circuit and electric appliance original part also have the producer to mention For being easy to implement automation dispensing work.
Further, the electricity that prosperous Magotan flies the model ALH of commerce and trade (Shenzhen) Co., Ltd production can be selected in electronic scale 63 Sub- scale, support circuit and electric appliance original part also have producer offer, are easy to implement the measurement of precision.
When carrying out dispensing work, product adds for the Vehicular charger of the present embodiment and its module assembled system of integrated functionality After work is complete, product is placed on 62 side of automatic glue dispensing mechanism, automatic glue dispensing mechanism 62 is powered on, makes its work, passes through Automatic glue dispensing mechanism 62 coats thermal paste to product shell, then the product for coating thermal paste is put into electronic scale 63 and is weighed.
Embodiment 3
As the third embodiment of the invention, for the ease of carrying out the work that screws to workpiece, the present invention provides one The module assembled system of kind Vehicular charger and its integrated functionality, as shown in Figure 5 and Figure 6, product screws operating procedure such as Under:
S7, PCBA screw: product being transported to three axis and is screwed station, is screwed tight to the screw on PCBA.
In the present embodiment, the station that screws of three axis in S7 includes desktop 71, and three axis are respectively arranged on desktop 71 The mechanism that screws 72 and transmission line 73, the bottom of desktop 71 are equipped with jacking cylinder 74, and the top of desktop 71 is equipped with top Peaceful 75.
Wherein, three axis screw mechanism 72 using Shenzhen Ju Li electromechanical automatic Co., Ltd production model JL- The three axis screw fixing machines of L5331, support circuit and electric appliance original part also have producer offer, are easy to implement automation and screw, Reduce manual operation.
Further, the DNC series ISO6431 of this resistance to pneumatic Science and Technology Ltd.'s production of Ningbo Weir of jacking cylinder 74 Standard Cylinder, support circuit and electric appliance original part also have producer offer, while the output shaft of jacking cylinder 74 is mounted on jacking 75 bottom of platform is ejected lifting platform 75 by jacking cylinder 74.
The Vehicular charger of the present embodiment and its module assembled system of integrated functionality are when screw work, gluing Product afterwards is put into lifting platform 75, and jacking cylinder 74 is powered on, and makes its work, and jacking cylinder 74 is by lifting platform 75 head into three axis and screw 72 bottom of mechanism, and the three axis mechanism 72 that screws is powered on, makes its work, beats spiral shell by three axis Silk mechanism 72 is by product screw tightening.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry For personnel it should be appreciated that the present invention is not limited to the above embodiments, described in the above embodiment and specification is only the present invention Preference, be not intended to limit the invention, without departing from the spirit and scope of the present invention, the present invention also has various Changes and improvements, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by institute Attached claims and its equivalent thereof.

Claims (9)

1. the module assembled system of a kind of Vehicular charger and its integrated functionality, operating procedure are as follows:
S1, product feeding: by product Manual feeding on turntable designated position;
S2, product mark: product is sent to marking mechanism by turntable and carries out mark, fixture squeezes connector sealing ring completely Pressure keeps locking connector fixed screw during pressing;
S3, product are tightened up a screw: having been beaten after label and be sent to automatic screw nailing mechanism using turntable and screw;
S4, product dedusting: beating and product is sent to dedusting mechanism by turntable again after end screw is cleaned, and uses enclosed hood to surround and produces Product, ion wind carry out enclosure interior to brush operation, and the particle that dust catcher collects blowout is arranged in bottom;
S5, product dispensing: artificial loading is sent to by turntable after product cleaning, then manually removes the product processed, and send To glue applying mechanism, thermal paste is coated to product shell by three axis automatic glue dispensing mechanisms;
S6, module product gel resin: the product after coating thermal paste being sent to weighing gel resin mould group, the scrap rubber on product is struck off, And it weighs;
S7, PCBA screw: product being transported to three axis and is screwed station, is screwed tight to the screw on PCBA.
2. the module assembled system of Vehicular charger according to claim 1 and its integrated functionality, it is characterised in that: described Turntable (1) surrounding is respectively arranged with artificial loading station (2), marking mechanism (3), automatic screw nailing mechanism (4) and dedusting mechanism (5)。
3. the module assembled system of Vehicular charger according to claim 2 and its integrated functionality, it is characterised in that: described Marking mechanism (3) includes supporting leg (31), is equipped with top plate (32) at the top of the supporting leg (31), the top of the top plate (32) Portion center is equipped with telescopic cylinder (33), is equipped with fixture (34) on the output shaft of the telescopic cylinder (33).
4. the module assembled system of Vehicular charger according to claim 2 and its integrated functionality, it is characterised in that: described Dedusting mechanism (5) includes the support frame (51) in frame structure, and the inside of support frame as described above (51) is equipped with sliding rail (52), described It is equipped on sliding rail (52) slider cylinder (53), is equipped with slide plate (55) on the slider cylinder (53), the slide plate (55) Outer surface be provided with multiple fixed rings (57), is provided with fixed link (58) in the fixed ring (57), the fixed link (58) Center be equipped with air knife (59), the bottom of the fixed link (58) is equipped with deashing cover (510), the deashing cover (510) side is equipped with suction box (512).
5. the module assembled system of Vehicular charger according to claim 4 and its integrated functionality, it is characterised in that: described The two sides of support frame (51) offer sliding slot (54) respectively, and the back side of the slide plate (55) is equipped with sliding block (56), the sliding block (56) it is slidably matched with the sliding slot (54).
6. the module assembled system of Vehicular charger according to claim 4 and its integrated functionality, it is characterised in that: described It is connected between air knife (59) and the deashing cover (510) by multiple connecting tubes (511).
7. the module assembled system of Vehicular charger according to claim 4 and its integrated functionality, it is characterised in that: described It is connected between suction box (512) and the deashing cover (510) by bellows (513).
8. the module assembled system of Vehicular charger according to claim 1 and its integrated functionality, it is characterised in that: described Glue applying mechanism in S5 includes operation panel (61), is respectively arranged with automatic glue dispensing mechanism (62) and electronics on the operation panel (61) Scale (63).
9. the module assembled system of Vehicular charger according to claim 1 and its integrated functionality, it is characterised in that: described The station that screws of three axis in S7 includes desktop (71), and three axis are respectively arranged on the desktop (71) and are screwed mechanism (72) it is equipped with jacking cylinder (74) with transmission line (73), the bottom of the desktop (71), the top of the desktop (71) Lifting platform (75) are installed.
CN201910473969.3A 2019-06-02 2019-06-02 A kind of module assembled system of Vehicular charger and its integrated functionality Pending CN110227934A (en)

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CN201910473969.3A CN110227934A (en) 2019-06-02 2019-06-02 A kind of module assembled system of Vehicular charger and its integrated functionality

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110733870A (en) * 2019-10-23 2020-01-31 河北科技大学 Processing production line and production method of steel bar connecting sleeve

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206065892U (en) * 2016-10-12 2017-04-05 广东新宝电器股份有限公司 A kind of full-automatic package system of insulating pot

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206065892U (en) * 2016-10-12 2017-04-05 广东新宝电器股份有限公司 A kind of full-automatic package system of insulating pot

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110733870A (en) * 2019-10-23 2020-01-31 河北科技大学 Processing production line and production method of steel bar connecting sleeve

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